Nonlinear Vibration of Gear Pairs With Tooth Surface Modifications at Primary Resonance Using a Perturbation Method
An analytical solution for the nonlinear vibration of gear pairs that exhibit partial and total contact loss is found. The gear teeth can have arbitrary tooth surface modifications. Such modifications and dynamic displacements separate parts of gear tooth surface otherwise designed to be in contact. This is partial contact loss. The excitation and the nonlinearity are not specified but are found from the force-deflection function of the gear pair, which comes from independent analysis, such as a finite element model. Fourier and Taylor series expansions of the force-deflection function capture the flexibility, nonlinearity, and the excitation in a few coefficients. The gear elastic behavior includes Hertz contact, bending, and shear. The nonlinearity arises chiefly from tooth surface modifications due to the dependence of contact upon the instantaneous dynamic mesh force. Although this work focuses on gear pairs with tooth surface modifications, the physical system from which the force-deflection function comes is not limited to gear pairs. Sphere/half-space contact vibrations are also analyzed. The dynamic frequency-amplitude relation at the steady-state is found using the method of multiple scales. Comparisons with experiments from the literature on gear vibrations and sphere/half-space contact vibrations verify the method.