Turbulent Flow and Heat Transfer in Variable Geometry U-Bend Blade Cooling Passage

2009 ◽  
Author(s):  
Krishna Guntur ◽  
R. S. Amano ◽  
Jose Martinez Lucci
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Thermal Stresses ◽  
Model Simulation ◽  
Turbine Blades ◽  
Higher Order ◽  
Secondary Flows ◽  
Gas Turbine Blades ◽  
Cooling Passage ◽  
Les Model

In modern gas turbine blades it has been a common practice to use cooling passages in gas turbine blades. In cooling processes blades have excessive thermal stresses, causing creep, oxidizing and also melting in some cases. Therefore fully understanding of the flow characteristics in the U-bend is important in designing cooling passages. The interactions between secondary flows and separation lead to very complex flow patterns. To accurately simulate these flows and heat transfer, and to improve the cooling performance, both refined turbulence models and higher-order numerical schemes are indispensable tools for turbine designers. It is the conventional belief and practice that the usage of a proper turbulence model and a reliable numerical method achieves accurate computations. The three-dimensional turbulent flows and heat transfer in a square U-bend duct are numerically studied by using a Large Eddy Simulation (LES) model. Simulation using k-ω, k-ε and RSM models has been previously reported, and used here to compare with the LES simulation. The finite volume method incorporated with higher-order bounded interpolation scheme has been employed in the present study. The objective of this study is to validate the simulation of LES model with the experimental results. Three different Reynolds numbers, 36000, 60000 and 100000, were used. This study concludes that the RSM is a better model, for Re = 36,000 and 60,000.

Computational Study of Gas Turbine Blade Cooling Channel

2010 ◽  
Author(s):  
R. S. Amano ◽  
Krishna Guntur ◽  
Jose Martinez Lucci
Keyword(s):  
Heat Transfer ◽  
Reynolds Number ◽  
Gas Turbine ◽  
Turbulence Models ◽  
Flow Patterns ◽  
Higher Order ◽  
Secondary Flows ◽  
Complex Flow ◽  
Cooling Performance ◽  
Cooling Channels

It has been a common practice to use cooling passages in gas turbine blade in order to keep the blade temperatures within the operating range. Insufficiently cooled blades are subject to oxidation, to cause creep rupture, and even to cause melting of the material. To design better cooling passages, better understanding of the flow patterns within the complicated flow channels is essential. The interactions between secondary flows and separation lead to very complex flow patterns. To accurately simulate these flows and heat transfer, both refined turbulence models and higher-order numerical schemes are indispensable for turbine designers to improve the cooling performance. Power output and the efficiency of turbine are completely related to gas firing temperature from chamber. The increment of gas firing temperature is limited by the blade material properties. Advancements in the cooling technology resulted in high firing temperatures with acceptable material temperatures. To better design the cooling channels and to improve the heat transfer, many researchers are studying the flow patterns inside the cooling channels both experimentally and computationally. In this paper, the authors present the performance of three turbulence models using TEACH software code in comparison with the experimental values. To test the performance, a square duct with rectangular ribs oriented at 90° and 45° degree and placed at regular intervals. The channel also has bleed holes. The normalized Nusselt number obtained from simulation are validated with that of experiment. The Reynolds number is set at 10,000 for both the simulation and experiment. The interactions between secondary flows and separation lead to very complex flow patterns. To accurately simulate these flows and heat transfer, both refined turbulence models and higher-order numerical schemes are indispensable for turbine designers to improve the cooling performance. The three-dimensional turbulent flows and heat transfer are numerically studied by using several different turbulence models, such as non-linear low-Reynolds number k-omega and Reynolds Stress (RSM) models. In k-omega model the cubic terms are included to represent the effects of extra strain-rates such as streamline curvature and three-dimensionality on both turbulence normal and shear stresses. The finite volume difference method incorporated with the higher-order bounded interpolation scheme has been employed in the present study. The outcome of this study will help determine the best suitable turbulence model for future studies.

scholarly journals Effect of Discrete Ribs on Heat Transfer and Friction Inside Narrow Rectangular Cross Section Cooling Passage of Gas Turbine Blade

2021 ◽  
Vol 10 (6) ◽  
pp. 192-209
Author(s):  
Karthik Krishnaswamy ◽  
◽  
Srikanth Salyan ◽  
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Turbine Blades ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Hydraulic Diameter ◽  
Transfer Coefficients ◽  
Heat Transfer Coefficients ◽  
Cooling Passage

The performance of a gas turbine during the service life can be enhanced by cooling the turbine blades efficiently. The objective of this study is to achieve high thermohydraulic performance (THP) inside a cooling passage of a turbine blade having aspect ratio (AR) 1:5 by using discrete W and V-shaped ribs. Hydraulic diameter (Dh) of the cooling passage is 50 mm. Ribs are positioned facing downstream with angle-of-attack (α) of 30° and 45° for discrete W-ribs and discerte V-ribs respectively. The rib profiles with rib height to hydraulic diameter ratio (e/Dh) or blockage ratio 0.06 and pitch (P) 36 mm are tested for Reynolds number (Re) range 30000-75000. Analysis reveals that, area averaged Nusselt numbers of the rib profiles are comparable, with maximum difference of 6% at Re 30000, which is within the limits of uncertainty. Variation of local heat transfer coefficients along the stream exhibited a saw tooth profile, with discrete W-ribs exhibiting higher variations. Along spanwise direction, discrete V-ribs showed larger variations. Maximum variation in local heat transfer coefficients is estimated to be 25%. For experimented Re range, friction loss for discrete W-ribs is higher than discrete-V ribs. Rib profiles exhibited superior heat transfer capabilities. The best Nu/Nuo achieved for discrete Vribs is 3.4 and discrete W-ribs is 3.6. In view of superior heat transfer capabilities, ribs can be deployed in cooling passages near the leading edge, where the temperatures are very high. The best THPo achieved is 3.2 for discrete V-ribs and 3 for discrete W-ribs at Re 30000. The ribs can also enhance the power-toweight ratio as they can produce high thermohydraulic performances for low blockage ratios.

Experimental Study of Heat Transfer in Gas Turbine Blades Using a Transient Inverse Technique

2009 ◽  
Vol 30 (13) ◽  
pp. 1077-1086 ◽  
Author(s):  
Peter Heidrich ◽  
Jens V. Wolfersdorf ◽  
Martin Schnieder
Keyword(s):  
Heat Transfer ◽  
Experimental Study ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Inverse Technique ◽  
Gas Turbine Blades

Laminar and Transitional Boundary Layer Structures in Accelerating Flow With Heat Transfer

1986 ◽  
Vol 108 (1) ◽  
pp. 116-123 ◽  
Author(s):  
K. Rued ◽  
S. Wittig
Keyword(s):  
Heat Transfer ◽  
Boundary Layer ◽  
Gas Turbine ◽  
Turbine Blades ◽  
Pressure Gradients ◽  
Transfer Coefficients ◽  
Gas Turbine Blades ◽  
Heat Transfer Coefficients ◽  
Layer Structures ◽  
Flow Heat

The accurate prediction of heat transfer coefficients on cooled gas turbine blades requires consideration of various influence parameters. The present study continues previous work with special efforts to determine the separate effects of each of several parameters important in turbine flow. Heat transfer and boundary layer measurements were performed along a cooled flat plate with various freestream turbulence levels (Tu = 1.6−11 percent), pressure gradients (k = 0−6 × 10−6), and cooling intensities (Tw/T∞ = 1.0−0.53). Whereas the majority of previously available results were obtained from adiabatic or only slightly heated surfaces, the present study is directed mainly toward application on highly cooled surfaces as found in gas turbine engines.

Experimental and Numerical Study of Jet Impingement Cooling for Improved Gas Turbine Blade Internal Cooling With In-Line and Staggered Nozzle Arrays

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Abdel Rahman Salem ◽  
Farah Nazifa Nourin ◽  
Mohammed Abousabae ◽  
Ryoichi S. Amano
Keyword(s):  
Heat Transfer ◽  
Nusselt Number ◽  
Gas Turbine ◽  
Numerical Study ◽  
Turbine Blades ◽  
Jet Impingement ◽  
Target Surface ◽  
Internal Cooling ◽  
Impingement Cooling ◽  
Gas Turbine Blades

Abstract Internal cooling of gas turbine blades is performed with the combination of impingement cooling and serpentine channels. Besides gas turbine blades, the other turbine components such as turbine guide vanes, rotor disks, and combustor wall can be cooled using jet impingement cooling. This study is focused on jet impingement cooling, in order to optimize the coolant flow, and provide the maximum amount of cooling using the minimum amount of coolant. The study compares between different nozzle configurations (in-line and staggered), two different Reynold's numbers (1500 and 2000), and different stand-off distances (Z/D) both experimentally and numerically. The Z/D considered are 3, 5, and 8. In jet impingement cooling, the jet of fluid strikes perpendicular to the target surface to be cooled with high velocity to dissipate the heat. The target surface is heated up by a direct current (DC) power source. The experimental results are obtained by means of thermal image processing of the captured infra-red (IR) thermal images of the target surface. Computational fluid dynamics (CFD) analysis were employed to predict the complex heat transfer and flow phenomena, primarily the line-averaged and area-averaged Nusselt number and the cross-flow effects. In the current investigation, the flow is confined along with the nozzle plate and two parallel surfaces forming a bi-directional channel (bi-directional exit). The results show a comparison between heat transfer enhancement with in-line and staggered nozzle arrays. It is observed that the peaks of the line-averaged Nusselt number (Nu) become less as the stand-off distance (Z/D) increases. It is also observed that the fluctuations in the stagnation heat transfer are caused by the impingement of the primary vortices originating from the jet nozzle exit.

AERODYNAMICS AND HEAT TRANSFER INSIDE A GAS TURBINE MID-PASSAGE GAP

2021 ◽  
pp. 1-13
Author(s):  
Faisal Shaikh ◽  
Budimir Rosic
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Film Cooling ◽  
Heat Load ◽  
Turbine Blades ◽  
Turbine Stage ◽  
Gas Turbine Blades ◽  
Cooling Flows ◽  
Turbine Efficiency ◽  
Gap Flow

Abstract Gas turbine blades and vanes are typically manufactured with small clearances between adjacent vane and blade platforms, termed the midpassage gap. The midpassage gap reduces turbine efficiency and causes additional heat load into the vane platform, as well as changing the distribution of endwall heat transfer and film cooling. This paper presents a low-order analytical analysis to quantify the effects of the midpassage gap on aerodynamics and heat transfer, verified against an experimental campaign and CFD. Using this model, the effects of the gap can be quantified, for a generic turbine stage, based only on geometric features and the passage static pressure field. It is found that at present there are significant losses and a large proportion of heat load caused by the gap, but that with modified design this could be reduced to negligible levels. Cooling flows into the gap to prevent ingression are investigated analytically and with CFD. Recommendations are given for targets that turbine designers should work toward in reducing the adverse effects of the midpassage gap. A method to estimate the effect of gap flow is presented, so that for any machine the significance of the gap may be assessed.

Conjugate Heat Transfer Simulation and Entropy Generation Analysis of Gas Turbine Blades

2021 ◽  
Author(s):  
Yaping Ju ◽  
Yi Feng ◽  
Chuhua Zhang
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Entropy Generation ◽  
Conjugate Heat Transfer ◽  
Turbine Blades ◽  
Measurement Data ◽  
Turbulence Models ◽  
Internal Cooling ◽  
Gas Turbine Blades ◽  
Internally Cooled

Abstract Reynolds averaged Navier-Stokes model-based conjugate heat transfer method is popularly used in simulations and designs of internally cooled gas turbine blades. One of the important factors influencing its prediction accuracy is the choice of turbulence models for different fluid regions because the blade passage flow and internal cooling have considerably different flow features. However, most studies adopted the same turbulence models in passage flow and internal cooling. Another important issue is the comprehensive evaluation of the losses caused by flow and heat transfer for both fluid and solid regions. In this study, a RANS-based CHT solver for subsonic/transonic flows was developed based on OpenFOAM and validated and used to explore suitable RANS turbulence model combinations for internally cooled gas turbine blades. Entropy generation, able to weigh the losses caused by flow friction and heat transfer, was used in the analyses of two internally cooled vanes to reveal the loss mechanisms. Findings indicate that the combination of the k-? SST-?-Re? transition model for passage flow and the standard k-e model for internal cooling agreed best with measurement data. The relative error of vane dimensionless temperature was less than 3%. The variations of entropy generation with different internal cooling inlet velocities and temperatures indicate that reducing entropy generation was contradictory with enhancing heat transfer performance. This study, providing a reliable computing tool and a comprehensive performance parameter, has an important application value for the design of internally cooled gas turbine blades.

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