Selective Clay Milling for Interactive Prototyping

Author(s):  
Y. Song ◽  
J. S. M. Vergeest ◽  
T. R. Langerak

Prototyping plays an important role in industrial product designs. In this paper, for achieving a more intuitive and interactive prototyping, a selective clay milling center is introduced based on a synthesis of clay modeling, 3-Dimensional (3-D) scanning, robot machining and advanced geometric tools. In the system, the product shape design may start either from a physical hand-made clay model or a virtual Computer-Aided Design (CAD) model. Via 3-D scanning techniques, manual modifications of the clay model can be captured in the CAD form and in the meantime, geometric modifications of the CAD model can be fed back to the physical model by an efficient robot machining method, named selective clay milling. This design cycle is repeated until a satisfied prototype iterates. For a better control of the interactions between the manual modeling and robot milling, a 3-D scanning based calibration system has been developed in order to arbitrarily position the workpiece in the design process. With several experiments, the effectiveness of the proposed system is shown and the possible applications of the proposed system in industrial product design are described as well.

Author(s):  
Y. Song ◽  
J. S. M. Vergeest ◽  
T. Wiegers

Effective and efficient prototyping is always a challenging topic in design and prototyping. For this purpose, an interactive prototyping center is developed in this paper. The proposed technique is based on a synthesis of clay modeling, 3-Dimensional (3-D) scanning, robot machining and advanced geometric tools. Using 3-D scanning and reverse engineering techniques, a physical clay model is digitized to a Computer Aided Design (CAD) model by mesh representation. By advanced geometric tools, the mesh model can be changed easily following the user’s ideas. Those changes can be reflected to the clay model by robot machining. Furthermore, manual modifications on the existing clay model also can be added to the CAD model by 3-D scanning. For robot machining, a method based on 3-D scanning is used to calibrate the workpiece coordinate and the fixtures. Based on this system, virtual prototyping and physical prototyping can be achieved simultaneously. Solid or surface CAD models can be constructed directly from the mesh model after the prototyping stage. Experiments were made to demonstrate the effectiveness of the prototyping system. The possible applications in industrial product design are described as well.


2020 ◽  
pp. 1-3
Author(s):  
Abhishek Bansal ◽  
Navneet kukreja ◽  
Shivangi Trivedi ◽  
Jayant Verma ◽  
Jyoti Bansal ◽  
...  

Abstract: The process of 3 Dimensional (3D) printing is used to create a 3D object with the help of a computer aided design (CAD) model, by successive addition of material layer by layer thus it is also known as additive manufacturing. During 1990’s, the technique of 3D printing was only applied for the manufacture of aesthetic or functional prototypes and was suitably named as rapid prototyping. The following descriptive review presents with an overview about contemporary 3D printing technologies and their use in various specialties of dentistry and largely focusing on the applications of this technology in the endodontics.


2021 ◽  
Vol 11 (4) ◽  
pp. 145
Author(s):  
Nenad Bojcetic ◽  
Filip Valjak ◽  
Dragan Zezelj ◽  
Tomislav Martinec

The article describes an attempt to address the automatized evaluation of student three-dimensional (3D) computer-aided design (CAD) models. The driving idea was conceptualized under the restraints of the COVID pandemic, driven by the problem of evaluating a large number of student 3D CAD models. The described computer solution can be implemented using any CAD computer application that supports customization. Test cases showed that the proposed solution was valid and could be used to evaluate many students’ 3D CAD models. The computer solution can also be used to help students to better understand how to create a 3D CAD model, thereby complying with the requirements of particular teachers.


2021 ◽  
Vol 143 (11) ◽  
Author(s):  
Muhammad Hassan ◽  
Hussain Ahmed Tariq ◽  
Muhammad Anwar ◽  
Talha Irfan Khan ◽  
Asif Israr

Abstract This paper showcases the designing, fabrication, and performance evaluation of 90-deg alpha-type Stirling engine. The diameters of the hot and cold cylinder are 50 mm and 44 mm, respectively, with a stroke length of 70 mm. The computer-aided design (CAD) model is developed by keeping in mind the ease of manufacturing, maintenance, bearing replacements, and lubrication. After fabrication, the engine is tested by heating the hot cylinder with air as a working fluid. The engine delivered peak power of 155 watts at the temperature of 1123 K and 968 K for hot and cold cylinders, respectively. This developed prototype can be commissioned with the solar parabolic concentrator in the future based on the smooth operation while delivering power.


Author(s):  
S. Minami ◽  
T. Ishida ◽  
S. Yamamoto ◽  
K. Tomita ◽  
M. Odamura

Abstract A concept for the initial stage of the mechanical design and its implementation in the computer-aided design (CAD) are presented. The process of decision making in design is: (1) determining an outline of the whole assembly using a 2-dimensional model that is easy to operate; (2) checking the outline using a 3-dimensional model in which it is easy to identify the spatial relationships; (3) determining details of its sub-assemblies or their components using the 2-dimensional model; and (4) checking the details using the 3-dimensional model. The CAD system must provide consistent relationships through all the steps. For that, following functions are implemented in our prototype system: (1) a 2D and 3D integrated model for consistency between 2- and 3-dimensional shapes, (2) a hierarchical assembly model with dimensional constraints for consistency within an assembly and their components, and (3) a check on constraints for consistency between shapes and designers’ intentions. As a result, the system can provide an environment well fitted to the designers’ decision making process.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Boyoung Kim ◽  
Minyong Choi ◽  
Seung-Woo Son ◽  
Deokwon Yun ◽  
Sukjune Yoon

Purpose Many manufacturing sites require precision assembly. Particularly, similar to cell phones, assembly at the sub-mm scale is not easy, even for humans. In addition, the system should assemble each part with adequate force and avoid breaking the circuits with excessive force. The purpose of this study is to assemble high precision components with relatively reasonable vision devices compared to previous studies. Design/methodology/approach This paper presents a vision-force guided precise assembly system using a force sensor and two charge coupled device (CCD) cameras without an expensive 3-dimensional (3D) sensor or computer-aided design model. The system accurately estimates 6 degrees-of-freedom (DOF) poses from a 2D image in real time and assembles parts with the proper force. Findings In this experiment, three connectors are assembled on a printed circuit board. This system obtains high accuracy under 1 mm and 1 degree error, which shows that this system is effective. Originality/value This is a new method for sub-mm assembly using only two CCD cameras and one force sensor.


3D Printing ◽  
2017 ◽  
pp. 154-171 ◽  
Author(s):  
Rasheedat M. Mahamood ◽  
Esther T. Akinlabi

Laser additive manufacturing is an advanced manufacturing process for making prototypes as well as functional parts directly from the three dimensional (3D) Computer-Aided Design (CAD) model of the part and the parts are built up adding materials layer after layer, until the part is competed. Of all the additive manufacturing process, laser additive manufacturing is more favoured because of the advantages that laser offers. Laser is characterized by collimated linear beam that can be accurately controlled. This chapter brings to light, the various laser additive manufacturing technologies such as: - selective laser sintering and melting, stereolithography and laser metal deposition. Each of these laser additive manufacturing technologies are described with their merits and demerits as well as their areas of applications. Properties of some of the parts produced through these processes are also reviewed in this chapter.


2020 ◽  
Vol 162 (3) ◽  
pp. 343-345
Author(s):  
Vilija J. Vaitaitis ◽  
Michael E. Dunham ◽  
Yong-Chan Kwon ◽  
Wyatt C. Mayer ◽  
Adele K. Evans ◽  
...  

We describe a device engineered for realistic simulation of myringotomy and tympanostomy tube insertion that tracks instrument placement and objectively measures operator proficiency. A 3-dimensional computer model of the external ear and cartilaginous external auditory canal was created from a normal maxillofacial computed tomography scan, and models for the bony external auditory canal and tympanic cavity were created with computer-aided design software. Physical models were 3-dimensionally printed from the computer reconstructions. The external auditory canal and tympanic cavity surfaces were coated with conductive material and wired to a capacitive sensor interface. A programmable microcontroller with custom embedded software completed the system. Construct validation was completed by comparing the run times and total sensor contact times of otolaryngology faculty and residents.


Author(s):  
Andrew Koehring ◽  
Eliot Winer

Currently, there are many engineering software packages targeted toward high fidelity modeling. Computer aided design (CAD) tools are one example of this. The need for increasingly accurate models has caused this class of software to become even more detailed and comprehensive. Modeling a single design can be a time intensive process; so much so, that most modeling is done by specifically trained CAD professionals, not designers. These advancements in CAD software are at odds with the goal of conceptual design, which is to generate and evaluate as many concepts as possible in a limited amount of time. Within the engineering design process, changes made in preliminary stages have much greater impact for significantly less cost. Unfortunately, few software packages exist that are tailored for use so early in a product’s design cycle. This paper presents an application developed specifically for conceptual design. Through the use of an augmented reality environment, designers are able to quickly and intuitively assemble concepts. Potential designs can be easily manipulated in three dimensions, enhancing the ability to communicate the idea to others.


2020 ◽  
Vol 36 ◽  
pp. 101554
Author(s):  
Wenjin Li ◽  
Gary Mac ◽  
Nektarios Georgios Tsoutsos ◽  
Nikhil Gupta ◽  
Ramesh Karri

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