Rectified Synthesis of Six-Bar Mechanisms With Well Defined Transmission Angles for Four-Position Motion Generation

Author(s):  
S. Bawab ◽  
G. L. Kinzel ◽  
Kenneth J. Waldron

Abstract This paper describes a rectified synthesis method where a rigid body of a six-bar linkage with well-defined transmission angles is guided to pass through four precision positions. The procedure includes the elimination of circuit, branch, and order defects. This is achieved by decomposing the six-bar mechanism into groups of vector pairs called dyads and groups of three vectors called triads which are rectified using the algebraic method of synthesis. The procedure has been implemented for a Watt I crank-driven six-bar linkage in the interactive synthesis package RECSYN.

1996 ◽  
Vol 118 (3) ◽  
pp. 377-383 ◽  
Author(s):  
S. Bawab ◽  
G. L. Kinzel ◽  
K. J. Waldron

This paper describes a rectified synthesis method where a rigid body of a six-bar linkage with well-defined transmission angles is guided to pass through four precision positions. The procedure includes the elimination of circuit, branch, and order defects. This is achieved by decomposing the six-bar mechanism into groups of vector pairs called dyads and groups of three vectors called triads. The algebraic method of synthesis can be applied to rectify those chains. Although these defects can be eliminated, it has been a challenging task in the past. The procedure has been implemented for a Watt I crank-driven six-bar linkage in the interactive synthesis package RECSYN.


Author(s):  
John A. Mirth

This paper looks at the application of Geometric Constraint Programming (GCP) to the synthesis of six-bar planar linkages. GCP is a synthesis method that relies on the built-in geometric capabilities of commercial solid-modeling programs to produce linkage designs while operating in the “sketch” mode for these programs. GCP provides the user with the opportunity to create mechanisms in their entirety at multiple design positions. The complexity of analyzing potential defects (such as circuit or branch defects) within a six-bar mechanism poses significant challenges to the user who might try to design such a mechanism in a single step. The methods presented in this paper apply GCP in a stepwise manner to create six-bar linkages that are less likely to suffer from defects than if they were created in a single step. Stepwise approaches are presented for six-bar mechanisms designed to solve a problem involving rigid-body guidance (motion generation). The linkages considered include the Stephenson I, II, and III chains, as well as the Watt I six-bar. The Watt II six-bar is not included since this mechanism’s application to rigid-body guidance can be handled by GCP methods previously developed for four-bar linkages.


2021 ◽  
Vol 12 (1) ◽  
pp. 375-391
Author(s):  
Song Lin ◽  
Yu Zhang ◽  
Hanchao Wang ◽  
Jingyu Jiang ◽  
Niels Modler

Abstract. This paper presents a geometric synthesis method for compliant mechanisms based on similarity transformation of pole maps. Motion generation is a typical and common mechanism synthesis task, so this study takes it as the design requirement to expound the proposed method. Most of the current research work relies on numerical solution of the nonlinear Bernoulli–Euler beam model, numerical simulations or physical experiments to study the synthesis method of compliant mechanisms. There is a lack of simpler and more efficient methods to achieve motion generation of compliant mechanisms with various topologies. This study is based on pole map which is a geometric tool to describe the motion of rigid-body mechanisms. In this paper, we first demonstrate the feasibility of applying the similarity transformation of pole map to compliant mechanisms. It is proved that the pole map of compliant mechanisms has the same characteristic as rigid-body mechanisms during similarity transformation. Then we present the procedure of synthesis method in detail and expound the establishment method of function module which can avoid the functional defects of the final designed mechanism. At last, we take the compliant geared linkages and compliant four-bar linkage as examples to illustrate the novel synthesis approach. The result is an applicable and effective synthesis method for motion generation of compliant mechanisms.


2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Tomoya Sakaguchi ◽  
Kazuyoshi Harada

In order to investigate cage stress in tapered roller bearings, a dynamic analysis tool considering both the six degrees of freedom of motion of the rollers and cage and the elastic deformation of the cage was developed. Cage elastic deformation is equipped using a component-mode-synthesis (CMS) method. Contact forces on the elastically deforming surfaces of the cage pocket are calculated at all node points of finite-elements on it. The location and pattern of the boundary points required for the component-mode-synthesis method were examined by comparing cage stresses in a static condition of pocket forces and constraints calculated by using the finite-element and the CMS methods. These results indicated that one boundary point lying at the center on each bar is appropriate for the effective dynamic analysis model focusing on the cage stress, especially at the pocket corners of the cages, which are actually broken. A behavior measurement of a polyamide cage in a tapered roller bearing was conducted for validating the analysis model. It was confirmed in both the experiment and analysis that the cage whirled under a large axial load condition and the cage center oscillated in a small amplitude under a small axial load condition. In the analysis, the authors discussed the four models including elastic bodies having a normal eigenmode of 0, 8 or 22, and rigid-body. There were small differences among the cage center loci of the four models. These two cages having normal eigenmodes of 0 and rigid-body whirled with imperceptible fluctuations. At least approximately 8 normal eigenmodes of cages should be introduced to conduct a more accurate dynamic analysis although the effect of the number of normal eigenmodes on the stresses at the pocket corners was insignificant. From the above, it was concluded to be appropriate to introduce one boundary point lying at the center on each pocket bar of cages and approximately 8 normal eigenmodes to effectively introduce the cage elastic deformations into a dynamic analysis model.


1999 ◽  
Vol 123 (4) ◽  
pp. 535-541 ◽  
Author(s):  
L. Saggere ◽  
S. Kota

Compliant four-bar mechanisms treated in previous works consisted of at least one rigid moving link, and such mechanisms synthesized for motion generation tasks have always comprised a rigid coupler link, bearing with the conventional definition of motion generation for rigid-link mechanisms. This paper introduces a new task called compliant-segment motion generation where the coupler is a flexible segment and requires a prescribed shape change along with a rigid-body motion. The paper presents a systematic procedure for synthesis of single-loop compliant mechanisms with no moving rigid-links for compliant-segment motion generation task. Such compliant mechanisms have potential applications in adaptive structures. The synthesis method presented involves an atypical inverse elastica problem that is not reported in the literature. This inverse problem is solved by extending the loop-closure equation used in the synthesis of rigid-links to the flexible segments, and then combining it with elastic equilibrium equation in an optimization scheme. The method is illustrated by a numerical example.


Author(s):  
Sebastian Bawab ◽  
Haitao Li

Abstract A circuit defect exists in four-bar linkages when a linkage cannot pass through all the design positions without being disassembled and reassembled in a different configuration. This paper describes a new and efficient procedure to rectify circuit defects in four-bar linkages at the synthesis level prior to the analysis level. It is achieved by controlling the change of sign of one of the angles opposite to the shortest link. The procedure utilizes the algebraic method where special points are employed to eliminate the solutions with circuit defects as a function of the design positions. Complete rectification is accomplished at the mid-synthesis level by controlling the critical angles of the linkage that identify the existence of circuit defects. This accounts for the rectification of circuit defects at the synthesis stage.


2004 ◽  
Vol 126 (1) ◽  
pp. 63-70 ◽  
Author(s):  
Calin Belta ◽  
Vijay Kumar

In this paper we generate optimal smooth trajectories for a set of fully-actuated mobile robots. Given two end configurations, by tuning one parameter, the user can choose an interpolating trajectory from a continuum of curves varying from that corresponding to maintaining a rigid formation to motion of the robots toward each other. The idea behind our method is to change the original constant kinetic energy metric in the configuration space and can be summarized into three steps. First, the energy of the motion as a rigid structure is decoupled from the energy of motion along directions that violate the rigid constraints. Second, the metric is “shaped” by assigning different weights to each term. Third, geodesic flow is constructed for the modified metric. The optimal motions generated on the manifolds of rigid body displacements in 3-D space SE3 or in plane SE2 and the uniform rectilinear motion of each robot corresponding to a totally uncorrelated approach are particular cases of our general treatment.


Author(s):  
Sushrut G. Bapat ◽  
Ashok Midha ◽  
Ashish B. Koli

This paper provides a generalized approach for the design of compliant mechanisms. The paper discusses the implicit uncoupling, between the kinematic and energy/torque equations, enabled by the pseudo-rigid-body model concept, and utilizes it for designing a variety of compliant mechanism types for a wide-range of user specifications. Pseudo-rigid-body four-bar mechanisms, with one to four torsional springs located at the revolute joints, are considered to demonstrate the design methodology. Mechanisms are designed for conventional tasks, such as function, path and motion generation, and path generation with prescribed timing, with energy/torque specified at the precision-positions. State-of-the-art rigid-body synthesis techniques are applied to the pseudo-rigid-body model to satisfy the kinematic requirements. Energy/torque equations are then used to account for the necessary compliance according to the user specifications. The approach utilizes a conventional, simple yet efficient optimization formulation to solve energy/torque equations that allow a designer to i) achieve realistic solutions, ii) specify appropriate energy/torque values, and iii) reduce the sensitivities associated with the ‘synthesis with compliance’ approach. A variety of examples are presented to demonstrate the applicability and effectiveness of the approach. All of the examples are verified with the finite element software ANSYS®.


Author(s):  
John A. Mirth

Abstract Mechanisms seldom need to pass through more than one or two exact positions. The method of quasi-position synthesis combines a number of approximate or “quasi” positions with two exact positions to design four-bar linkages that will produce a specified, bounded motion. Quasi-position synthesis allows for the optimization of some linkage characteristic (such as link lengths or transmission angles) by using the three variables that describe a single quasi-position. Procedures for circuit and transmission angle rectification are also easily incorporated into the quasi-position synthesis method.


2008 ◽  
Vol 32 (3-4) ◽  
pp. 411-422 ◽  
Author(s):  
QIONG SHEN ◽  
WEN-TZONG LEE ◽  
KEVIN RUSSELL ◽  
RAJ S. SODHI

This work formulates and demonstrates a motion generation method for the synthesis of a particular type of planar six-bar mechanism-the Watt I mechanism. The Watt I mechanism is essentially a “stacked” four-bar mechanism (having two closed loops and a single degree of freedom). Extending the planar motion generation method of Suh and Radcliffe [11] to incorporate relative motion between moving pivots, Watt I mechanisms are synthesized to simultaneously approximate two groups of prescribed rigid-body poses for simultaneous dual motion generation capability. The example included demonstrates the synthesis of a finger mechanism to achieve a prescribed grasping pose sequence.


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