Heat Transfer Characteristics of Isolated Bubble Nucleate Boiling of Water

Author(s):  
Tomohide Yabuki ◽  
Osamu Nakabeppu

The mechanism of isolated bubble pool nucleate boiling of water is studied by a novel approach method using the developed MEMS thermal sensor. The local temperature variation beneath isolated bubble was measured using the MEMS sensor at different six wall superheats. Evaporation and dry-out of the microlayer and the rewetting of the dry-out area were obviously observed in the measured temperature variation. Wall heat transfer was numerically calculated by transient heat conduction simulation with the measured temperature as a surface boundary condition. The results showed that the microlayer evaporation transfers high heat flux of a few MW/m2, and dominantly contributes to the heat transport from the heating wall during the bubble growth phase. The ratio of the heat transferred from the wall to the latent heat in the bubble at the departure decreased with increasing wall superheat. In other words, the contribution of the heat transfer from the superheated liquid layer surrounding the bubble becomes important with increasing wall superheat. Moreover, the microlayer thickness was calculated by integrating the local heat flux. The derived initial thickness of the microlayer was independent from the wall superheat and became thick as distance from the nucleation site increases.

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3893
Author(s):  
Mohd Danish ◽  
Mohammed K. Al Mesfer ◽  
Khursheed B. Ansari ◽  
Mudassir Hasan ◽  
Abdelfattah Amari ◽  
...  

In the current work, the heat flux in nucleate pool boiling has been predicted using the macrolayer and latent heat evaporation model. The wall superheat (ΔT) and macrolayer thickness (δ) are the parameters considered for predicting the heat flux. The influence of operating parameters on instantaneous conduction heat flux and average heat flux across the macrolayer are investigated. A comparison of the findings of current model with Bhat’s decreasing macrolayer model revealed a close agreement under the nucleate pool boiling condition at high heat flux. It is suggested that conduction heat transfer strongly rely on macrolayer thickness and wall superheat. The wall superheat and macrolayer thickness is found to significantly contribute to conduction heat transfer. The predicted results closely agree with the findings of Bhat’s decreasing macrolayer model for higher values of wall superheat signifying the nucleate boiling. The predicted results of the proposed model and Bhat’s existing model are validated by the experimental data. The findings also endorse the claim that predominant mode of heat transfer from heater surface to boiling liquid is the conduction across the macrolayer at the significantly high heat flux region of nucleate boiling.


Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 726
Author(s):  
Mohd Danish ◽  
Mohammed Al Mesfer

A mathematical model has been developed for heat exchange in nucleate boiling at high flux applying an energy balance on a macrolayer. The wall superheat, macrolayer thickness, and time are the parameters considered for predicting the heat flux. The influence of the wall superheat and macrolayer thickness on average heat flux has been predicted. The outcomes of the current model have been compared with Bhat’s constant macrolayer model, and it was found that these models are in close agreement corresponding to the nucleate pool boiling regime. It was concluded that the wall superheat and macrolayer thickness contributed significantly to conduction heat transfer. The average conduction heat fluxes predicted by the current model and by Bhat’s model are in close agreement for a thinner macrolayer of approximately 50 µm. For higher values of the wall superheat, which corresponds to the nucleate pool boiling condition, the predicted results strongly agree with the results of Bhat’s model. The findings also validate the claim that conduction across the macrolayer accounts for the main heat transfer mode from the heater surface to boiling liquid at high heat flux in nucleate pool boiling.


Author(s):  
Muhamad Zuhairi Sulaiman ◽  
Masahiro Takamura ◽  
Kazuki Nakahashi ◽  
Tomio Okawa

Boiling heat transfer (BHT) and critical heat flux (CHF) performance were experimentally studied for saturated pool boiling of water-based nanofluids. In present experimental works, copper heaters of 20 mm diameter with titanium-oxide (TiO2) nanocoated surface were produced in pool boiling of nanofluid. Experiments were performed in both upward and downward facing nanofluid coated heater surface. TiO2 nanoparticle was used with concentration ranging from 0.004 until 0.4 kg/m3 and boiling time of tb = 1, 3, 10, 20, 40, and 60 mins. Distilled water was used to observed BHT and CHF performance of different nanofluids boiling time and concentration configurations. Nucleate boiling heat transfer observed to deteriorate in upward facing heater, however; in contrast effect of enhancement for downward. Maximum enhancements of CHF for upward- and downward-facing heater are 2.1 and 1.9 times, respectively. Reduction of mean contact angle demonstrate enhancement on the critical heat flux for both upward-facing and downward-facing heater configuration. However, nucleate boiling heat transfer shows inconsistency in similar concentration with sequence of boiling time. For both downward- and upward-facing nanocoated heater's BHT and CHF, the optimum configuration denotes by C = 400 kg/m3 with tb = 1 min which shows the best increment of boiling curve trend with lowest wall superheat ΔT = 25 K and critical heat flux enhancement of 2.02 times.


1999 ◽  
Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Manabu Mochizuki

Abstract The effect of solid particle introduction on subcooled-forced flow boiling heat transfer and a critical heat flux was examined experimentally. In the experiment, glass beads of 0.6 mm diameter were mixed in subcooled water. Experiments were conducted in a range of the subcooling of 40 K, a velocity of 0.17–6.7 m/s, a volumetric particle ratio of 0–17%. When particles were introduced, the growth of a superheated liquid layer near a heat trasnsfer surface seemed to be suppressed and the onset of nucleate boiling was delayed. The particles promoted the condensation of bubbles on the heat transfer surface, which shifted the initiation of a net vapor generation to a high heat flux region. Boiling heat trasnfer was augmented by the particle introduction. The suppression of the growth of the superheated liquid layer and the promotion of bubble condensation and dissipation by the particles seemed to contribute that heat transfer augmentation. The wall superheat at the critical heat flux was elevated by the particle introduction and the critical heat flux itself was also enhanced. However, the degree of the critical heat flux improvement was not drastic.


2021 ◽  
Author(s):  
Ji Hwan Lim ◽  
Minkyu Park

Abstract The onset of nucleate boiling (ONB) is the point at which the heat transfer mechanism in fluids changes and is one of the thermo-hydraulic factors that must be considered when establishing a cooling system operation strategy. Because the high heat flux of several MW/m2, which is loaded within a tokamak, is applied under a one-side heating condition, it is necessary to determine a correlative relation that can predict ONB under special heating conditions. In this study, the ONB of a one-side-heated screw tube was experimentally analyzed via a subcooled flow boiling experiment. The helical nut structure of the screw tube flow path wall allows for improved heat transfer performance relative to smooth tubes, providing a screw tube with a 53.98% higher ONB than a smooth tube. The effects of the system parameters on the ONB heat flux were analyzed based on the changes in the heat transfer mechanism, with the results indicating that the flow rate and degree of subcooling are proportional to the ONB heat flux because increasing these factors improves the forced convection heat transfer and increases the condensation rate, respectively. However, it was observed that the liquid surface tension and latent heat decrease as the pressure increases, leading to a decrease in the ONB heat flux. An evaluation of the predictive performance of existing ONB correlations revealed that most have high error rates because they were developed based on ONB experiments on micro-channels or smooth tubes and not under one-side high heat load conditions. To address this, we used dimensional analysis based on Python code to develop new ONB correlations that reflect the influence of system parameters.


1959 ◽  
Vol 81 (1) ◽  
pp. 43-52 ◽  
Author(s):  
Kurt Engelberg-Forster ◽  
R. Greif

Various heat-transfer mechanisms which have been previously proposed are analyzed in the light of recent experiments. Evidence is presented in favor of a vapor-liquid exchange mechanism. The vapor-liquid exchange mechanism is shown to explain the insensitivity of boiling heat flux to the level of subcooling. A “Reynolds’ analogy” for nucleate boiling is presented in some detail. A procedure is given for calculating the superheat at which the liquid bulk velocity ceases to contribute to the heat flux. An expression for the growth of a vapor bubble in a highly superheated liquid is deduced. A method is presented which allows the deduction of correlations for nucleate boiling which give the dependence of heat flux on superheat and system pressure. Two such correlations are presented and results are compared with experiment. It is shown that one correlation yields the heat flux for different liquids varying from water to mercury, without necessitating any change in constant or exponent of the correlation.


Author(s):  
Hailei Wang ◽  
Richard Peterson

Flow boiling and heat transfer enhancement in four parallel microchannels using a dielectric working fluid, HFE 7000, was investigated. Each channel was 1000 μm wide and 510 μm high. A unique channel surface enhancement technique via diffusion bonding a layer of conductive fine wire mesh onto the heating wall was developed. According to the obtained flow boiling curves for both the bare and mesh channels, the amount of wall superheat was significantly reduced for the mesh channel at all stream-wise locations. This indicated that the nucleate boiling in the mesh channel was enhanced due to the increase of nucleation sites the mesh introduced. Both the nucleate boiling dominated and convective evaporation dominated regimes were identified. In addition, the overall trend for the flow boiling heat transfer coefficient, with respect to vapor quality, was increasing until the vapor quality reached approximately 0.4. The critical heat flux (CHF) for the mesh channel was also significantly higher than that of the bare channel in the low vapor quality region. Due to the fact of how the mesh was incorporated into the channels, no pressure drop penalty was identified for the mesh channels. Potential applications for this kind of mesh channel include high heat-flux electronic cooling systems and various energy conversion systems.


Author(s):  
Nihal E. Joshua ◽  
Denesh K. Ajakumar ◽  
Huseyin Bostanci

This study experimentally investigated the effect of hydrophobic patterned surfaces in nucleate boiling heat transfer. A dielectric liquid, HFE-7100, was used as the working fluid in the saturated boiling tests. Dielectric liquids are known to have highly-wetting characteristics. They tend to fill surface cavities that would normally trap vapor/gas, and serve as active nucleation sites during boiling. With the lack of these vapor filled cavities, boiling of a dielectric liquid leads to high incipience superheats and accompanying temperature overshoots. Heater samples in this study were prepared by applying a thin Teflon (AF400, Dupont) coating on 1-cm2 smooth copper surfaces following common photolithography techniques. Matching size thick film resistors, attached onto the copper samples, generated heat and simulated high heat flux electronic devices. Tests investigated the heater samples featuring circular pattern sizes between 40–100 μm, and corresponding pitch sizes between 80–200 μm. Additionally, a plain, smooth copper surface was tested to obtain reference data. Based on data, hydrophobic patterned surfaces effectively eliminated the temperature overshoot at boiling incipience, and considerably improved nucleate boiling performance in terms of heat transfer coefficient and critical heat flux over the reference surface. Hydrophobic patterned surfaces therefore demonstrated a practical surface modification method for heat transfer enhancement in immersion cooling applications.


Author(s):  
Qingjun Cai ◽  
Avijit Bhunia ◽  
Yuan Zhao

Silicon is the major material in IC manufacture. It has high thermal conductivity and is compatible with precision micro-fabrication. It also has decent thermal expansion coefficient to most semiconductor materials. These characteristics make it an ideally underlying material for fabricating micro/mini heat pipes and their wick structures. In this paper, we focus our research investigations on high heat flux phase change capacity of the silicon wick structures. The experimental wick sample is composed of silicon pillars 320μm in height and 30 ∼ 100μm in diameter. In a stainless steel test chamber, synchronized visualizations and measurements are performed to crosscheck experimental phenomena and data. Using the mono-wick structure with large silicon pillar of 100μm in diameter, the phase change on the silicon wick structure reaches its maximum heat flux at 1,130W/cm2 over a 2mm×2mm heating area. The wick structure can fully utilize the wick pump capability to supply liquid from all 360° directions to the center heating area. In contrast, the large heating area and fine silicon pillars 10μm in diameter significantly reduces liquid transport capability and suppresses generation of nucleate boiling. As a result, phase change completely relies on evaporation, and the CHF of the wick structure is reduced to 180W/cm2. An analytical model based on high heat flux phase change of mono-porous wick structures indicates that heat transfer capability is subjected to the ratio between the wick particle radius and the heater dimensions, as well as vapor occupation ratio of the porous volume. In contrast, phase change heat transfer coefficients of the wick structures essentially reflect material properties of wick structure and mechanism of two-phase interactions within wick structures.


Author(s):  
Tomio Okawa ◽  
Takahito Kamiya

It is known that dispersion of a small amount of nanometer-sized particles in liquid can cause substantial improvement of the critical heat flux in pool boiling. Nanofluids (colloidal suspensions of nanoparticles in a base fluid) may therefore be used as the coolant in industrial applications in which high-heat-flux removal is needed. If it is supposed that the deposition of nanoparticles onto the heated surface during nucleate boiling is the main cause of the CHF enhancement in nanofluids, a certain time period is considered to be necessary for the CHF to be improved. In view of this, preliminary experiments were performed in the present work to investigate the time scale of CHF improvement; here, distilled water was used as a base fluid, and TiO2 and copper were selected as the materials of nanoparticles and heated surface, respectively. Under a particular experimental conditions of nanoparticle concentration and nucleate boiling heat flux (40 mg/l and 500 kW/m2), an approximate time scale of CHF improvement was 10 min; this value might not be negligibly short in some nanofluid applications. The measured time-variations of the wall superheat during the nucleate boiling in nanofluid suggested that longer time periods are required for the CHF enhancement at lower heat fluxes and lower nanoparticle concentrations. In particular, 40 min was not sufficient for the wall superheat to reach a steady-state value at the lowest nanoparticle concentration of tested in this work (9 mg/l).


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