Determination of Suitable MRF-Region for Practical Prediction of Engine Cooling Fan Performance

Author(s):  
Yuji Kobayashi ◽  
Itsuhei Kohri ◽  
Yukio Matsushima

Recently, CFD technology has become popular to the prediction of the engine cooling performance for the design of the automotive engine cooling systems. Particularly, the practical prediction of the cooling fan performance is one of the important issues. In the design phase of the vehicle development, combinations of multiple parameters are generally examined. Certainly, the unsteady calculations such as LES or LBM, which require high resolution of the space, give good accuracy meanwhile they spend much time for their executions so that they are not always practical. Therefore, the steady RANS coupling with MRF method is indispensable. However, it has been pointed out that, in case of complicated layout around the fan of an actual vehicle, the size of the MRF-region dominates predictive accuracy while the symmetry of the flow structure is taken account. Then, in this study, attracting on the discontinuity at the boundary surface of the MRF-region, authors found the method to determine adequate MRF-region to predict the fan performance in practical accuracy. This paper deals with the outline of the method and their applications.

AIAA Journal ◽  
2000 ◽  
Vol 38 ◽  
pp. 1095-1098 ◽  
Author(s):  
Jeonghan Lee ◽  
Kyungseok Cho ◽  
Soogab Lee

Author(s):  
M. G. Paish

The aerodynamic inefficiencies of motor vehicle cooling systems are generally of secondary importance to their production costs. However, the advent of the inexpensive moulded fan has meant that an improvement in cooling system aerodynamics can be more readily achieved which could reduce costs and radiator sizes, with the additional benefits of predictable performance and improved economy. In the investigation described, the design objective was to meet the top gear cooling targets entirely with ram-induced airflow, and to design the engine driven fan so that it consumed negligible power for top gear conditions, whilst being capable of meeting the cooling targets in the intermediate gear ratios. The work divided itself into the following three sections: (1) The prediction and achievement of the maximum ram-induced airflows. (2) Designing the cooling fan to be effectively free-wheeling and, therefore, consuming negligible power during top gear motoring, and to measure the performance of the resulting fan throughout the ram and fan assisted airflow regimes. (3) Designing and predicting the performance of a cooling system which was subsequently built and installed in a test vehicle in order to check its performance and making an overall comparison with regard to the original system. The paper shows that the design objectives were closely achieved. The 1·7 litre test vehicle was cooled satisfactorily with a one foot square radiator with the expenditure of only 0·9 hp in the cooling system when travelling at 70 mile/h.


Author(s):  
Soheil Jafari ◽  
Julian F Dunne ◽  
Mostafa Langari ◽  
Zhiyin Yang ◽  
Jean-Pierre Pirault ◽  
...  

The evaporative cooling system concepts proposed over the past century for engine thermal management in automotive applications are examined and critically reviewed. The purposes of this review are to establish the evident system shortcomings and to identify the remaining research questions that need to be addressed to enable this important technology to be adopted by vehicle manufacturers. Initially, the benefits of the evaporative cooling systems are restated in terms of the improved engine efficiency, the reduced carbon dioxide emissions and the improved fuel economy. This is followed by a historical coverage of the proposed concepts dating back to 1918. Possible evaporative cooling concepts are then classified into four distinct classes and critically reviewed. This culminates in an assessment of the available evidence to establish the reasons why no system has yet been approved for serial production commercially. Then, by systematic examination of the critical areas in evaporative cooling systems for application to automotive engine cooling, the remaining research challenges are identified.


Author(s):  
S. Moreau ◽  
F. Bakir

This paper deals with stator efficiency improvement meant for automotive engine cooling fan systems. A new rapid prototype of a long stator designed for a small diameter Valeo rotor (320 mm) has been manufactured and tested on a recently designed Valeo-LEMFI test rig. The following points are presented: • Overall performances of the 320 mm rotor alone. • Overall performances of the 320 mm rotor combined with the new long stator vanes: this study confirms the gain of efficiency foreseen previously with the simplified radial equilibrium code VENTAX. • Steady velocities measured 41 mm downstream of the stage configuration: These measurements obtained by using a 5-hole probe show high deflection carried out by the stators with long chord lengths. Comparisons with preliminary CFD simulations are also shown for both the overall performances and the local velocities.


Author(s):  
F. Bakir ◽  
S. Moreau

This paper deals with stator efficiency improvement meant for automotive engine cooling fan systems. Four stators designed for a Valeo 380 mm rotor were manufactured and tested on a newly designed Valeo-Lemfi test rig. The following points are presented: • Overall performances of the 380 mm rotor. • Overall performances of the 380 mm rotor combined with a short chord stator. Inefficiency of such a design is shown: Slight deflection carried out by the stator is the cause of the slight gain of efficiency. • Overall performances of the 380 mm rotor combined to three long chord stators: this study confirms the gain of efficiency foreseen previously with the simplified radial equilibrium code VENTAX. • Steady velocities measured 33 mm downstream the various stage configurations: These measurements obtained by using a 5-holes probe show high deflection carried out by the long chord stators.


1998 ◽  
Author(s):  
Éric Coggiola ◽  
Bruno Dessale ◽  
Stéphane Moreau ◽  
Robert Broberg ◽  
Farid Bakir

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