scholarly journals Toward Optimum Configuration of Circumferential Groove Casing Treatment in Transonic Compressor Rotors

Author(s):  
Chunill Hah

The current paper first reviews experimental and numerical investigations to understand flow physics and to develop optimum configurations of circumferential grooves in compressor rotors. Circumferential grooves are used mainly to increase stall margin in axial compressors with small decrease in aerodynamic efficiency. Although circumferential groove casing treatment has been used widely, flow mechanisms of the circumferential grooves at near stall conditions are not well understood yet. Detailed time-dependent flow measurement inside tip gap in a high speed compressor is still a big challenge even though significant advance has been made in non-intrusive flow measurement technique. Therefore numerical approaches have been used to study relevant flow physics. However, optimum design of circumferential grooves to a given compressor with the computational tools is not practical yet. In the present paper, various investigations to study flow physics of circumferential groove casing treatment in axial compressor are reviewed first. Possible missing flow physics are identified and future research efforts for the optimum design are discussed.

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Cyril Guinet ◽  
André Inzenhofer ◽  
Volker Gümmer

The design space of axial-flow compressors is restricted by stability issues. Different axial-type casing treatments (CTs) have shown their ability to enhance compressor stability and to influence efficiency. Casing treatments have proven to be effective, but there still is need for more detailed investigations and gain of understanding for the underlying flow mechanism. Casing treatments are known to have a multitude of effects on the near-casing 3D flow field. For transonic compressor rotors, these are more complex, as super- and subsonic flow regions alternate while interacting with the casing treatment. To derive design rules, it is important to quantify the influence of the casing treatment on the different tip flow phenomena. Designing a casing treatment in a way that it antagonizes only the deteriorating secondary flow effects can be seen as a method to enhance stability while increasing efficiency. The numerical studies are carried out on a tip-critical rotor of a 1.5-stage transonic axial compressor. The examined recirculating tip blowing casing treatment (TBCT) consists of a recirculating channel with an air off-take above the rotor and an injection nozzle in front of the rotor. The design and functioning of the casing treatment are influenced by various parameters. A variation of the geometry of the tip blowing, more specifically the nozzle aspect ratio, the axial position, or the tangential orientation of the injection port, was carried out to identify key levers. The tip blowing casing treatment is defined as a parameterized geometric model and is automatically meshed. A sensitivity analysis of the respective design parameters of the tip blowing is carried out on a single rotor row. Their impact on overall efficiency and their ability to improve stall margin are evaluated. The study is carried out using unsteady Reynolds-averaged Navier–Stokes (URANS) simulations.


Author(s):  
Yiming Zhong ◽  
WuLi Chu ◽  
HaoGuang Zhang

Abstract Compared to the traditional casing treatment, the self-recirculating casing treatment (SCT) can improve or not decrease the compressor efficiency while achieving the stall margin improvement. For the bleed port, the main design indicator is to reduce the flow loss caused by suction, while providing sufficient jet flow and jet pressure to the injector. In order to gain a better study of the bleed port stabilization mechanisms, the bleed configuration was parameterized with the bleed port inlet width and the bleed port axial position. Five kinds of recirculating casing treatments were applied to a 1.5-stage transonic axial compressor with the method of three-dimensional unsteady numerical simulation. Fifteen identical self-recirculating devices are uniformly mounted around the annulus. The numerical results show that the SCT can improve compressor total pressure ratio and stability, shift the stall margin towards lower mass flows. Furthermore, it has no impact on compressor efficiency. The optimal case presents that stability margin is improved by 6.7% employing 3.1% of the annulus mass flow. Expanding bleed port inlet width to an intermediate level can further enhance compressor stability, but excessive bleed port inlet width will reduce the stabilization effect. The optimal bleed port position is located in the blocked area of the low energy group at the top of the rotor. In the case of solid casing, stall inception was the tip blockage, which was mainly triggered by the interaction of the tip leakage vortex and passage shock. From radial distribution, the casing treatment predominantly affects the above 70% span. The reduction of tip reflux region by suction effect is the main reason for the extension of stable operation range. The SCT also has an obvious stability improvement in tip blockage stall, while delaying the occurrence of compressor stall.


Fluids ◽  
2019 ◽  
Vol 4 (2) ◽  
pp. 88
Author(s):  
Motoyuki Kawase ◽  
Aldo Rona

A proof of concept is provided by computational fluid dynamic simulations of a new recirculating type casing treatment. This treatment aims at extending the stable operating range of highly loaded axial compressors, so to improve the safety of sorties of high-speed, high-performance aircraft powered by high specific thrust engines. This casing treatment, featuring an axisymmetric recirculation channel, is evaluated on the NASA rotor 37 test case by steady and unsteady Reynolds Averaged Navier Stokes (RANS) simulations, using the realizable k-ε model. Flow blockage at the recirculation channel outlet was mitigated by chamfering the exit of the recirculation channel inner wall. The channel axial location from the rotor blade tip leading edge was optimized parametrically over the range −4.6% to 47.6% of the rotor tip axial chord c z . Locating the channel at 18.2% c z provided the best stall margin gain of approximately 5.5% compared to the untreated rotor. No rotor adiabatic efficiency was lost by the application of this casing treatment. The investigation into the flow structure with the recirculating channel gave a good insight into how the new casing treatment generates this benefit. The combination of stall margin gain at no rotor adiabatic efficiency loss makes this design attractive for applications to high-speed gas turbine engines.


Author(s):  
N. Van de Wyer ◽  
B. Farkas ◽  
J. Desset ◽  
J. F. Brouckaert ◽  
J.-F. Thomas ◽  
...  

This paper deals with the experimental investigation of the influence of a circumferential groove casing treatment on the performance and stability margin of a single stage low pressure axial compressor. The design of the compressor stage is representative of a booster stage for the new counter-rotating turbofan engine architecture and is characterized by unusually high loading and flow coefficients. The choice of the circumferential groove is described on the basis of a numerical parametric study on the number of grooves, the axial position, the depth and width of the groove. The experiments were performed at a Reynolds number corresponding to cruise conditions in the von Karman Institute closed loop high speed compressor test rig R4. The detailed performance characterization of the compressor stage with casing treatment was mapped at four operating points from choke to stall at design speed. The compressor stall limit was determined at several other off-design speeds. Detailed steady and unsteady measurements were performed to determine the flow field characteristics of the rotor and of the complete stage. Conventional pressure, temperature and directional probes were used along with fast response pressure sensors in the rotor casing and in the groove. Simultaneous traverses with a fast response total pressure probe were used to map the unsteady flow field at the rotor exit allowing an experimental capture of the tip leakage vortex path and extension through the rotor passage. A comparison of the flow features with and without casing treatment was performed and the results are discussed against 3D viscous computational predictions. The casing treatment did not present any improvement of the compressor stall margin but no significant performance degradation was observed either. The CFD predictions showed a good agreement with the measurements and their analysis supported the experimental results.


2010 ◽  
Vol 133 (1) ◽  
Author(s):  
R. Schnell ◽  
M. Voges ◽  
R. Mönig ◽  
M. W. Müller ◽  
C. Zscherp

A single stage transonic axial compressor was equipped with a casing treatment consisting of 3.5 axial slots per rotor pitch in order to investigate its influence on stall margin characteristics, as well as on the rotor near tip flow field, both numerically and experimentally. Contrary to most other studies, a generic casing treatment (CT) was designed to provide optimal optical access in the immediate vicinity of the CT, rather than for maximum benefit in terms of stall margin extension. The second part of this two-part paper deals with the numerical developments and their validation, carried out in order to efficiently perform time-accurate casing treatment simulations. The numerical developments focus on the extension of an existing coupling algorithm in order to carry out unsteady calculations with any exterior geometry coupled to the main flow passage (in this case a single slot), having an arbitrary pitch. This extension is done by incorporating frequency domain, phase-lagged boundary conditions into this coupling procedure. Whereas the phase lag approach itself is well established and validated for standard rotor-stator calculations, its application to casing treatment simulations is new. Its capabilities and validation will be demonstrated on the given compressor configuration, making extensive use of the detailed particle image velocimetry flow field measurements near the rotor tip. Instantaneous data at all measurement planes will be compared for different rotor positions with respect to the stationary slots in order to evaluate the time-dependent interaction between the rotor and the casing treatment.


2019 ◽  
Vol 141 (3) ◽  
Author(s):  
Weimin Song ◽  
Yufei Zhang ◽  
Haixin Chen ◽  
Kaiwen Deng

A compressor blade integrated with circumferential groove casing treatment (CGCT) is optimized in this study. A hybrid aerodynamic optimization algorithm that combines the differential evolution (DE) with a radial basis function (RBF) response surface is used for the multi-objective optimization via the computational fluid dynamics (CFD) analysis. The sweep and lean distributions are optimized to pursue the maximum total pressure ratio and adiabatic efficiency at the design point. Constraints on the choking mass flow rate and the near-stall compression ratio are imposed to ensure the off-design performance. The performance is improved much more with the blade-CGCT integrated optimization than with the blade-only optimization. The stall margin of the blade-only optimized blade with CGCT added as an afterthought can be even worse than the baseline blade. The CGCT-removal test for the blade-CGCT integrated optimization result further verifies that the superior performance of the blade-CGCT integrated optimization is obtained via optimizing the coupling between the effects of the sweep and lean on the blade loading and the effects of the CGCT on the flow blockage.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Daniel Möller ◽  
Maximilian Jüngst ◽  
Heinz-Peter Schiffer ◽  
Thomas Giersch ◽  
Frank Heinichen

Rotor blade vibrations observed in the Darmstadt transonic compressor rig are investigated in this paper. The vibrations are nonsynchronous and occur in the near stall (NS) operating region. Rotor tip flow fluctuations traveling near the leading edge (LE) against the direction of rotation (in the rotor relative frame of reference) with about 50% blade tip speed are found to be the reason for the occurrence of the vibrations. The investigations show that the blockage at the rotor tip is an important factor for the aeroelastic stability of the compressor in the NS region. It is found that by application of a recirculating tip injection (TI) casing treatment, the aeroelastic stability increases as a result of reduced blockage in the rotor tip region.


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