Design Modification of Rotor 67 by 3D Inverse Method — Inviscid-Flow Limit

Author(s):  
T. Q. Dang ◽  
A. C. Nerurkar ◽  
D. R. Reddy

A design modification of Rotor 67 is carried out with a full 3D inverse method. The blade camber surface is modified to produce a prescribed pressure loading distribution, with the blade tangential thickness distribution and the blade stacking line at midchord kept the same as the original Rotor 67 design. Because of the inviscid-flow assumption used in the current version of the method, Rotor 67 geometry is modified for use at a design point different from the original design value. In the subsonic section, smooth pressure loading shapes generally produce blades with well-behaved blade surface pressure distributions. In the supersonic section, this study shows that the strength and position of the passage shock correlate with the characteristics of the blade pressure loading shape. In general, “smooth” prescribed blade pressure loading distributions generate blade designs with reverse cambers which have the effect of weakening the passage shock.

Author(s):  
S. Damle ◽  
T. Dang ◽  
J. Stringham ◽  
E. Razinsky

The practical utility of a 3D inverse viscous method is demonstrated by carrying out a design modification of a first-stage rotor in an industrial compressor. In this design modification study, the goal is to improve the efficiency of the original blade while retaining its overall aerodynamic, structural and manufacturing characteristics. By employing a simple modification to the blade pressure loading distribution (which is the prescribed flow quantity in this inverse method), the modified blade geometry is predicted to perform better than the original design over a wide range of operating points, including an improvement in choke margin.


1999 ◽  
Vol 121 (2) ◽  
pp. 321-325 ◽  
Author(s):  
S. Damle ◽  
T. Dang ◽  
J. Stringham ◽  
E. Razinsky

The practical utility of a three-dimensional inverse viscous method is demonstrated by carrying out a design modification of a first-stage rotor in an industrial compressor. In this design modification study, the goal is to improve the efficiency of the original blade while retaining its overall aerodynamic, structural, and manufacturing characteristics. By employing a simple modification to the blade pressure loading distribution (which is the prescribed flow quantity in this inverse method), the modified blade geometry is predicted to perform better than the original design over a wide range of operating points, including an improvement in choke margin.


Author(s):  
M. W. Benner ◽  
S. A. Sjolander ◽  
S. H. Moustapha

This paper presents experimental results of the secondary flows from two large-scale, low-speed, linear turbine cascades for which the incidence was varied. The aerofoils for the two cascades were designed for the same inlet and outlet conditions and differed mainly in their leading-edge geometries. Detailed flow field measurements were made upstream and downstream of the cascades and static pressure distributions were measured on the blade surfaces for three different values of incidence: 0, +10 and +20 degrees. The results from this experiment indicate that the strength of the passage vortex does not continue to increase with incidence, as would be expected from inviscid flow theory. The streamwise acceleration within the aerofoil passage seems to play an important role in influencing the strength of the vortex. The most recent off-design secondary loss correlation (Moustapha et al. [1]) includes leading-edge diameter as an influential correlating parameter. The correlation predicts that the secondary losses for the aerofoil with the larger leading-edge diameter are lower at off-design incidence; however, the opposite is observed experimentally. The loss results at high positive incidence have also high-lighted some serious shortcomings with the conventional method of loss decomposition. An empirical prediction method for secondary losses has been developed and will be presented in a subsequent paper.


2003 ◽  
Vol 19 (3) ◽  
pp. 364-373 ◽  
Author(s):  
Susan T. Hudson ◽  
Thomas F. Zoladz ◽  
Daniel J. Dorney

2005 ◽  
Vol 127 (2) ◽  
pp. 185-191 ◽  
Author(s):  
T. Maeda ◽  
E. Ismaili ◽  
H. Kawabuchi ◽  
Y. Kamada

This paper exploits blade surface pressure data acquired by testing a three-bladed upwind turbine operating in the field. Data were collected for a rotor blade at spanwise 0.7R with the rotor disc at zero yaw. Then, for the same blade, surface pressure data were acquired by testing in a wind tunnel. Analyses compared aerodynamic forces and surface pressure distributions under field conditions against analogous baseline data acquired from the wind tunnel data. The results show that aerodynamic performance of the section 70%, for local angle of attack below static stall, is similar for free stream and wind tunnel conditions and resemblances those commonly observed on two-dimensional aerofoils near stall. For post-stall flow, it is presumed that the exhibited differences are attributes of the differences on the Reynolds numbers at which the experiments were conducted.


Author(s):  
R. G. Hantman ◽  
A. A. Mikolajczak ◽  
F. J. Camarata

A description of a two-dimensional supersonic cascade passage analysis and its application to the design of a high hub-to-tip ratio supersonic compressor rotor is presented. The analysis, applicable to the case in which the inviscid flow is everywhere supersonic, includes an entrance region calculation which accounts for blade leading edge bluntness effects, and a passage and wake region calculation. The inviscid part of the analysis is solved using a rotational method of characteristics. The effect of the blade boundary layer displacement thickness is taken into consideration. Comparison of the results of the analysis with supersonic cascade data is made, showing good agreement in overall performance prediction, in blade surface static pressure distributions, and in achievement of the desired shock wave patterns. A comparison of the results of the analysis is made also with the performance of a blade section of a high hub-to-tip ratio supersonic compressor and acceptable agreement obtained.


Author(s):  
Benedikt Roidl ◽  
Wahid Ghaly

A new dual-point inverse blade design method was developed and applied to the redesign of a highly loaded transonic vane, the VKI-LS89, and the first 2.5 stages of a low speed subsonic turbine, the E/TU-4 4-stage turbine that is built and tested at the university of Hannover, Germany. In this inverse method, the blade walls move with a virtual velocity distribution derived from the difference between the current and the target pressure distributions on the blade surfaces at both operating points. This new inverse method is fully consistent with the viscous flow assumption and is implemented into the time accurate solution of the Reynolds-Averaged Navier-Stokes equations. An algebraic Baldwin-Lomax turbulence model is used for turbulence closure. The mixing plane approach is used to couple the stator and rotor regions. The dual-point inverse design method is then used to explore the effect of different choices of the pressure distributions on the suction surface of one or more rotor/stator on the blade/stage performance. The results show that single point inverse design resulted in a local performance improvement whereas the dual point design method allowed for improving the performance of both VKI-LS89 vane and E/TU-4 2.5 stage turbines over a wide range of operation.


1980 ◽  
Vol 31 (1) ◽  
pp. 42-55 ◽  
Author(s):  
H.N.V. Dutt ◽  
A.K. Sreekanth

SummaryA design procedure has been developed to generate aerofoil shapes for prescribed pressure distributions in an incompressible viscous attached flow. It is based on the method of singularities, originally proposed by Chen and later modified by Kennedy and Marsden, for inviscid flows. The classical approach of adding the displacement thickness of the boundary layer and wake to the aerofoil contour is used to account for viscous effects. Several numerical examples are worked out and are compared with the inviscid flow results. Significant changes in aerofoil contours due to viscous effects are observed and these are discussed.


Author(s):  
W. T. Tiow ◽  
M Zangeneh

The development and application of a three-dimensional inverse methodology in which the blade geometry is computed on the basis of the specification of static pressure loading distribution is presented. The methodology is based on the intensive use of computational fluid dynamics (CFD) to account for three-dimensional subsonic and transonic viscous flows. In the design computation, the necessary blade changes are determined directly by the discrepancies between the target and initial values, and the calculation converges to give the final blade geometry and the corresponding steady state flow solution. The application of the method is explored using a transonic test case, NASA rotor 67. Based on observations, it is conclusive that the shock formation and its intensity in such a high-speed turbomachinery flow are well defined on the loading distributions. Pressure loading is therefore as effective a design parameter as conventional inverse design quantities such as static pressure. Hence, from an understanding of the dynamics of the flow in the fan in relation to its pressure loading distributions, simple guidelines can be developed for the inverse method in order to weaken the shock formation. A qualitative improvement in performance is achieved in the redesigned fan. The final flowfield result is confirmed by a well-established commercial CFD package.


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