scholarly journals Experimental and Numerical Study of Gust and Gust Response in a Rotor/Stator Axial Compressor

Author(s):  
Shu-Tzung Hsu ◽  
Andrew M. Wo ◽  
Chun-Kai Wu

This paper addresses the gust response on the stator of a rotor/stator axial compressor, by decomposing the response into vortical and potential contributions. Experiments were conducted in a large-scale, low-speed compressor rig, with two axial gap cases — 10% and 30% chord — and at two time-mean loadings. To determine the gust response due to potential contribution, a two-step approach was taken. First, a panel code was used to determine the gust in the mid-gap plane for the rotor/stator configuration. Then, this calculated gust served as an inlet boundary of a Reynolds-averaged Navier-Stokes code for the stator cascade configuration. The vortical contributed gust response was found by subtracting the potential contributed response from the measured response. Results show that the vortical contributed response is largest near the instant when the rotor wake impinges at the stator leading edge. The potential contributed response reaches a maximum when the rotor trailing edge is axially upstream of the stator leading edge. The vortical contributed response dominates for all cases studied.

Author(s):  
A. M. Wo ◽  
M. H. Chung ◽  
S. J. Chang ◽  
S. F. Lee

This paper addresses the decay of rotor wake vorticity for a rotor/stator axial compressor, with the axial gap between blade rows being 10, 20 and 30 percent chord, and at both design and high loading levels. Experiments were conducted in a large-scale, low-speed axial compressor. Navier-Stokes calculations were also executed. Both data and Navier-Stokes results reveal that the decay of rotor wake vorticity increases substantially as the axial gap decreases; the decay for 10 percent gap is about twice that of 30 percent. Increased time-mean blade loading causes the vorticity decay to also increase, with this effect more pronounced for large axial gap than small. At the stator inlet mid-pitch location, the wake maximum vorticity for 10 and 30 percent chord gap cases being nearly the same (differ by 3.8%) at design loading. The corresponding stator unsteady force agrees within 5.2%. Variation of vorticity decay with axial gap is directly linked to the change in potential disturbance by the downstream stator on the rotor wake due to the change in gap spacing. This suggests that the stator potential disturbance causes the upstream rotor wake to decay at an increased rate which, in turns, results in a lowered level of stator response compared to that without this stator/wake interaction effect. Thus, in this context, blade row interaction is considered beneficial.


1997 ◽  
Vol 119 (3) ◽  
pp. 472-481 ◽  
Author(s):  
M.-H. Chung ◽  
A. M. Wo

The effect of blade row axial spacing on vortical and potential disturbances and gust response is studied for a compressor stator/rotor configuration near design and at high loadings using two-dimensional incompressible Navier–Stokes and potential codes, both written for multistage calculations. First, vortical and potential disturbances downstream of the isolated stator in the moving frame are defined; these disturbances exclude blade row interaction effects. Then, vortical and potential disturbances for the stator/rotor configuration are calculated for axial gaps of 10, 20, and 30 percent chord. Results show that the potential disturbance is uncoupled locally; the potential disturbance calculated from the isolated stator configuration is a good approximation for that from the stator/rotor configuration upstream of the rotor leading edge at the locations studied. The vortical disturbance depends strongly on blade row interactions. Low-order modes of vortical disturbance are of substantial magnitude and decay much more slowly downstream than do those of potential disturbance. Vortical disturbance decays linearly with increasing mode except very close to the stator trailing edge. For a small axial gap, e.g., 10 percent chord, both vortical and potential disturbances must be included to determine the rotor gust response.


Author(s):  
Chenkai Zhang ◽  
Jun Hu ◽  
Zhiqiang Wang ◽  
Wei Yan ◽  
Chao Yin ◽  
...  

To deepen the knowledge of tip leakage flow/vortex flow structure in the tip clearance of axial compressor rotors, this paper presents steady numerical studies on a subsonic rotor. The rotor and its related low-speed large-scale repeating-stage axial compressor are used for low-speed model testing of a modern high-pressure compressor. Results were first compared with available experimental data to validate adopted numerical method. Then complex endwall flow structure and flow loss mechanism at design operating point were studied. At last, comparisons were made for tip leakage vortex structure, interface of the leakage flow/main flow, endwall blockage and loss between design and near-stall operating points. Results show that only the spilled flows below 62.5% clearance height at the leading edge will roll into tip leakage vortex for this rotor. In addition, tip leakage vortex plays a secondary important role for higher positions, where secondary leakage flow occurs and occupies broader chordwise range. Although tip leakage vortex would expand and strongly mix with the mainflow when it propagates downstream, which leads to a rapid reduction of the normalized streamwise vorticity, the value of the normalized helicity shows that concentrated vortex feature is still maintained.


Author(s):  
Chenkai Zhang ◽  
Jun Hu ◽  
Zhiqiang Wang ◽  
Chao Yin ◽  
Wei Yan

This paper presents numerical optimization of a compressor rotor, to deepen the knowledge of endwall flow in the large-scale axial subsonic compressor, accordingly reduce its endwall loss and improve its aerodynamic performance. With numerical simulation and numerical optimization tools, three-dimensional stacking principle is optimized to improve the design operation point performance for the rotor. Results show that, hub region of the rotor cannot undertake large blade loading; compared to the prototype rotor, obvious aerodynamic performance improvements locate near the hub area, and a certain degree of positive dihedral in this region effectively helps to reduce its flow loss. The effect of “loaded leading edge and unloaded trailing edge” due to positive dihedral was shown, which suppresses flow separation near the trailing edge, consequently obviously reduces the flow loss and largely improves the rotor aerodynamic performance.


1998 ◽  
Vol 120 (4) ◽  
pp. 705-713 ◽  
Author(s):  
S. T. Hsu ◽  
A. M. Wo

This paper demonstrates reduction of stator unsteady loading due to forced response in a large-scale, low-speed, rotor/stator/rotor axial compressor rig by clocking the downstream rotor. Data from the rotor/stator configuration showed that the stator response due to the upstream vortical disturbance reaches a maximum when the wake impinges against the suction surface immediately downstream of the leading edge. Results from the stator/rotor configuration revealed that the stator response due to the downstream potential disturbance reaches a minimum with a slight time delay after the rotor sweeps pass the stator trailing edge. For the rotor/stator/rotor configuration, with Gap1 = 10 percent chord and Gap2 = 30 percent chord, results showed a 60 percent reduction in the stator force amplitude by clocking the downstream rotor so that the time occurrence of the maximum force due to the upstream vortical disturbance coincides with that of the minimum force due to the downstream potential disturbance. This is the first time, the authors believe, that beneficial use of flow unsteadiness is definitively demonstrated to reduce the blade unsteady loading.


1995 ◽  
Author(s):  
Meng-Hsuan Chung ◽  
Andrew M. Wo

The effect of blade row axial spacing on vortical and potential disturbances and gust response is studied for a compressor stator/rotor configuration near design and at high loadings using 2D incompressible Navier-Stokes and potential codes, both written for multistage calculations. First, vortical and potential disturbances downstream of the isolated stator in the moving frame are defined; these disturbances exclude blade row interaction effects. Then, vortical and potential disturbances for the stator/rotor configuration are calculated for axial gaps of 10%, 20%, and 30% chord. Results show that the potential disturbance is uncoupled; the potential disturbance calculated from the isolated stator configuration is a good approximation for that from the stator/rotor configuration for all three axial gaps. The vortical disturbance depends strongly on blade row interactions. Low order modes of vortical disturbance are of substantial magnitude and decay much more slowly downstream than do those of potential disturbance. Vortical disturbance decays linearly with increasing mode except very close to the stator trailing edge. For a small axial gap, lower order modes of both vortical and potential disturbances must be included to determine the rotor gust response.


Author(s):  
K. Vijaykumar ◽  
S. Poonkodi ◽  
A.T. Sriram

Sunroof has become one of the essential features of a luxury car, and it provides natural air circulation and good illumination into the car. But the primary problem associated with it is the buffeting noise which causes discomfort to the passengers. Though adequate studies were carried out on sunroof buffeting, efficient control techniques are needed to be developed from fundamental mechanism. To reduce the buffeting noise, flow modifications at the entrance of the sunroof is considered in this study. The internal portion of the car with sunroof is simplified into a shear driven open cavity, and two-dimensional numerical simulations are carried out using commercial solver, ANSYS Fluent. Reynolds averaged Navier-Stokes equation is used with the realizable k-? turbulence model. The unsteady numerical result obtained in this study is validated with the available experimental results for the dominant frequency. The prediction is good agreement with experiment. Flow modification technique is proposed to control the sunroof buffeting by implementing geometric modifications. A hump has been placed near the leading edge of the cavity which resulted in significant reduction of pressure oscillations. Parametric studies have been performed by varying the height of hump and the distance of hump from the leading edge. There is no prominent difference when the height of the hump is varied. As the distance of the hump from the leading edge is reduced, the sound pressure level decreases.


2000 ◽  
Author(s):  
M. Singh ◽  
P. K. Panigrahi ◽  
G. Biswas

Abstract A numerical study of rib augmented cooling of turbine blades is reported in this paper. The time-dependent velocity field around a pair of symmetrically placed ribs on the walls of a three-dimensional rectangular channel was studied by use of a modified version of Marker-And-Cell algorithm to solve the unsteady incompressible Navier-Stokes and energy equations. The flow structures are presented with the help of instantaneous velocity vector and vorticity fields, FFT and time averaged and rms values of components of velocity. The spanwise averaged Nusselt number is found to increase at the locations of reattachment. The numerical results are compared with available numerical and experimental results. The presence of ribs leads to complex flow fields with regions of flow separation before and after the ribs. Each interruption in the flow field due to the surface mounted rib enables the velocity distribution to be more homogeneous and a new boundary layer starts developing downstream of the rib. The heat transfer is primarily enhanced due to the decrease in the thermal resistance owing to the thinner boundary layers on the interrupted surfaces. Another reason for heat transfer enhancement can be attributed to the mixing induced by large-scale structures present downstream of the separation point.


Author(s):  
Chunill Hah ◽  
Michael Hathaway ◽  
Joseph Katz

The primary focus of this paper is to investigate the effect of rotor tip gap size on how the rotor unsteady tip clearance flow structure changes in a low speed one and half stage axial compressor at near stall operation (for example, where maximum pressure rise is obtained). A Large Eddy Simulation (LES) is applied to calculate the unsteady flow field at this flow condition with both a small and a large tip gaps. The numerically obtained flow fields at the small clearance matches fairly well with the available initial measurements obtained at the Johns Hopkins University with 3-D unsteady PIV in an index-matched test facility which renders the compressor blades and casing optically transparent. With this setup, the unsteady velocity field in the entire flow domain, including the flow inside the tip gap, can be measured. The numerical results are also compared with previously published measurements in a low speed single stage compressor (Maerz et al. [2002]). The current study shows that, with the smaller rotor tip gap, the tip clearance vortex moves to the leading edge plane at near stall operating condition, creating a nearly circumferentially aligned vortex that persists around the entire rotor. On the other hand, with a large tip gap, the clearance vortex stays inside the blade passage at near stall operation. With the large tip gap, flow instability and related large pressure fluctuation at the leading edge are observed in this one and a half stage compressor. Detailed examination of the unsteady flow structure in this compressor stage reveals that the flow instability is due to shed vortices near the leading edge, and not due to a three-dimensional separation vortex originating from the suction side of the blade, which is commonly referred to during a spike-type stall inception. The entire tip clearance flow is highly unsteady. Many vortex structures in the tip clearance flow, including the sheet vortex system near the casing, interact with each other. The core tip clearance vortex, which is formed with the rotor tip gap flows near the leading edge, is also highly unsteady or intermittent due to pressure oscillations near the leading edge and varies from passage to passage. For the current compressor stage, the evidence does not seem to support that a classical vortex breakup occurs in any organized way, even with the large tip gap. Although wakes from the IGV influence the tip clearance flow in the rotor, the major characteristics of rotor tip clearance flows in isolated or single stage rotors are observed in this one and a half stage axial compressor.


Author(s):  
K. Sato ◽  
L. He

A numerical study of 3D unsteady flows in centrifugal compressor stages solving the Navier-Stokes equations is presented. The emphasis is on the effect of the radial gap between blade rows on the aerodynamic performance. In the numerical tests, Krain’s centrifugal impeller was combined with a DCA (Double Circular Arc) type radial vaned diffuser. The compressor stages with three settings of radial gap ranging from 5 to 15 percent of the impeller trailing edge radius are configured and unsteady flow simulations are carried out to compare the time-averaged efficiencies. The performance predictions show that the efficiency is deteriorated if the radial gap between blade rows is reduced with intensified blade row interaction, which is in contradiction to the general trend for axial compressor stages. In the centrifugal compressors tested, wake chopping by diffuser vanes, which usually benefits efficiency in axial compressor stages, causes unfavourable wake compression through the diffuser passages to deteriorate the efficiency.


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