Noise Reduction Analysis of Electronic Device Cooling Fan with Duct and Its Application Under Variable Working Conditions

Author(s):  
Zonghan Sun ◽  
Jie Tian ◽  
Grzegorz Liskiewicz ◽  
Zhaohui Du ◽  
Hua Ouyang

Abstract A noise reduction method for axial flow fans using a short inlet duct is proposed. The pattern of noise reduction imposed by the short inlet duct on the axial flow cooling fan under variable working conditions was experimentally and numerically examined. A 2-cm inlet duct was found to reduce tonal noise. As the tip Mach number of the fan increased from 0.049 to 0.156, the reduction in the total average sound pressure level at 1 m from the fan increased from 0.8 dB(A) to 4.3 dB(A), and further achieved 4.8 dB(A) when a 1-cm inlet duct was used. The steady CFD showed that the inlet duct has little effect on the aerodynamic performance of the fan. The results of the unsteady calculation showed that the suction vortexes move upstream to weaken the interaction with the rotor blades, which significantly reduces the pulsating pressure on the blades. The SPL at the BPF contributed by the thrust force was calculated to reduce by 36 dB at a 135° observer angle, reflecting the rectification effect of the duct on the non-uniform inlet flow. The POD of the static pressure field on the blades verified that the main spatial mode is more uniformly distributed due to the duct, and energy owing to the rotor-inlet interaction decreases. A speed regulation strategy for the cooling fan with short inlet duct is proposed, which provides guidance for the application of this noise reduction method.

2021 ◽  
Author(s):  
Zonghan Sun ◽  
Jie Tian ◽  
Grzegorz Liśkiewicz ◽  
Zhaohui Du ◽  
Hua Ouyang

Abstract A noise reduction method for axial flow fans using a short inlet duct is proposed. The pattern of noise reduction imposed by the short inlet duct on the axial flow cooling fan under variable working conditions was experimentally and numerically examined. A 2-cm inlet duct was found to reduce tonal noise. As the tip Mach number of the fan increased from 0.049 to 0.156, the reduction in the total average sound pressure level at 1 m from the fan increased from 0.8 dB(A) to 4.3 dB(A), and further achieved 4.8 dB(A) when a 1-cm inlet duct was used. The steady computational fluid dynamics (CFD) showed that the inlet duct has little effect on the aerodynamic performance of the fan. The results of the full passage unsteady calculation at the maximum flow rate showed that the duct has a significant influence on the suction vortexes caused by the inlet flow non-uniformity. The suction vortexes move upstream to weaken the interaction with the rotor blades, which significantly reduces the pulsating pressure on the blades. The sound pressure level (SPL) at the blade passing frequency (BPF) contributed by the thrust force was calculated to reduce by 36 dB at a 135° observer angle, reflecting the rectification effect of the duct on the non-uniform inlet flow and the improvement in characteristics of the noise source. The proper orthogonal decomposition (POD) of the static pressure field on the blades verified that the main spatial mode is more uniformly distributed due to the duct, and energy owing to the rotor-inlet interaction decreases. A speed regulation strategy for the cooling fan with short inlet duct is proposed, which provides guidance for the application of this noise reduction method.


Author(s):  
Jie Tian ◽  
Zonghan Sun ◽  
Pengfei Chai ◽  
Hua Ouyang

Abstract Experimental and numerical studies on the aerodynamic noise characteristics of a variable-speed axial fan commonly used for electronic device heat dissipation were conducted. First, the far-field noise spectrum of the fan was measured using a microphone array on the contour plane of the fan axis. The spectral analysis indicated that the discrete single-tone noise energy ratio was high, which indicates that it was the dominant aerodynamic noise. Afterwards, the double-uniform sampling point mode correction technique, which is based on the circumferential acoustic mode measurement method, was used to obtain the modal distribution on the inlet and outlet sides of the cooling fan. The influence of inlet unevenness on the cooling fan was identified. The traditional Tyler-Sofrin rotor-stator interaction formula was modified to account for the non-axisymmetric shape of the fan inlet bellmouth. The validity of the modified formula was verified by measuring the circumferential acoustic modes of three cooling fans with different rotor and strut counts. Furthermore, a CFD numerical study was conducted using Fluent to understand the influence of uneven inlet flow. The results showed that uneven inlet flow significantly affects the size and distribution of unsteady pulses on the rotor blades, which cause regular, periodic changes as the rotor blades rotate. Interactions between rotor blades and inlet unevenness were observed via the POD method as well. The discussion of the circumferential modes from aerodynamic noise of an axial flow cooling fan can act as a reference for further cooling fan noise reduction measures.


2020 ◽  
Vol 142 (12) ◽  
Author(s):  
Jie Tian ◽  
Zonghan Sun ◽  
Pengfei Chai ◽  
Hua Ouyang

Abstract Experimental and numerical studies on the aerodynamic noise characteristics of a variable-speed axial fan commonly used for electronic device heat dissipation were conducted. First, the far-field noise spectrum of the fan was measured using a microphone on the contour plane of the fan axis. The spectral analysis indicated that the discrete single-tone noise energy ratio was high, which indicates that it was the dominant aerodynamic noise. Afterward, the double-uniform sampling point mode correction technique, which is based on the circumferential acoustic mode measurement method, was used to obtain the modal distribution on the inlet and outlet sides of the cooling fan. The influence of inlet unevenness on the cooling fan was identified. The traditional Tyler–Sofrin rotor–stator interaction formula was modified to account for the nonaxisymmetric shape of the fan inlet bellmouth. The validity of the modified formula was verified by measuring the circumferential acoustic modes of three cooling fans with different rotor and strut counts. Furthermore, a computational fluid dynamics (CFD) numerical study was conducted using Fluent to understand the influence of uneven inlet flow. The results showed that uneven inlet flow significantly affects the size and distribution of unsteady pulses on the rotor blades, which cause regular, periodic changes as the rotor blades rotate. Interactions between rotor blades and inlet unevenness were observed via the proper orthogonal decomposition (POD) method as well. The discussion of the circumferential modes from aerodynamic noise of an axial flow cooling fan can act as a reference for further cooling fan noise reduction measures.


Author(s):  
Na Cai ◽  
Jianzhong Xu ◽  
Azemi Benaissa

This paper presents an experimental investigation and numerical simulation of the aerodynamic and aeroacoustic performance of an axial-flow fan with skewed rotating blades in the design and off-design operation. The blade is designed with a forward skew angle for which the stacking line is directed towards the rotating direction on the circumferential section. A detailed investigation of a three-dimensional flow field in the inter-blade row and passage using five-hole probes and a hot-wire anemometer at the upstream and downstream locations of the rotors has been carried out and compared with a fan with unskewed rotor blades. Noise testing was performed in the anechoic chamber. The experiments were performed at three rotating speeds. Aerodynamic curves show that the performance of the skewed blade increased at a higher pressure rise of 13.1% and gave a larger flow rate of about 5% and a higher efficiency of more than 3%. The higher efficiency in the skewed rotor was due to the practical and advantageous spanwise redistribution of aerodynamic parameters, a greater boundary movement into the main flow, a secondary flow reduction and the thinness of the rotor wake. Aeroacoustic performance and frequency spectra in almost the whole frequency domain showed a noise reduction of 2 to 4 dBA in the skewed fan. Lower noise in the skewed blade comes from the broadband noise reduction owing to a thinner wake layer, a phase difference in rotor radiation and tip leakage noise reduction. A wider stall margin for more than 20% is obtained in the skewed blade due to the proportional distribution of aerodynamic parameters. The three-dimensional Navier-Stokes approach is simulated in the inner blade flow.


2020 ◽  
Vol 66 (10) ◽  
pp. 613-626
Author(s):  
Xihui Chen ◽  
Gang Cheng ◽  
Ning Liu ◽  
Xinhui Shi ◽  
Wei Lou

The gear is the most important part of the transmission system of mechanical equipment, and the monitoring and diagnosis of it can improve the reliability of mechanical equipment. However, mechanical equipment generally works in harsh working conditions. The gear vibration signal is subjected to strong noise interference in working conditions, which brings great challenges for the effective diagnosis of gear faults. This paper proposed a noise reduction method based on the dual-tree complex wavelet transform (DTCWT) and cyclic singular energy difference spectrum. First, the gear vibration signal containing strong noise interference is decomposed into a series of signal components with different frequency characteristics by using the time-frequency analysis ability of DTCWT. Then, cyclic singular energy difference spectrum is proposed based on the idea of a cascaded cycle and the successive elimination of noise interference to process each signal component with different frequency characteristics, and the termination conditions of cyclic singular energy difference spectrum can be set according to the noise interference distribution characteristics in different frequency bands. The final noise reduction of the original gear vibration signal can be realized based on signal reconstruction after the noise reduction processing of each signal components with different frequency bands. Finally, experiments are carried out to verify the effectiveness of the proposed method, which is effective and suitable for the noise reduction of the vibration signal.


Author(s):  
Özhan H. Turgut ◽  
Cengiz Camcı

Three different ways are employed in the present paper to reduce the secondary flow related total pressure loss. These are nonaxisymmetric endwall contouring, leading edge (LE) fillet, and the combination of these two approaches. Experimental investigation and computational simulations are applied for the performance assessments. The experiments are carried out in the Axial Flow Turbine Research Facility (AFTRF) having a diameter of 91.66cm. The NGV exit flow structure was examined under the influence of a 29 bladed high pressure turbine rotor assembly operating at 1300 rpm. For the experimental measurement comparison, a reference Flat Insert endwall is installed in the nozzle guide vane (NGV) passage. It has a constant thickness with a cylindrical surface and is manufactured by a stereolithography (SLA) method. Four different LE fillets are designed, and they are attached to both cylindrical Flat Insert and the contoured endwall. Total pressure measurements are taken at rotor inlet plane with Kiel probe. The probe traversing is completed with one vane pitch and from 8% to 38% span. For one of the designs, area averaged loss is reduced by 15.06%. The simulation estimated this reduction as 7.11%. Computational evaluation is performed with the rotating domain and the rim seal flow between the NGV and the rotor blades. The most effective design reduced the mass averaged loss by 1.28% over the whole passage at the NGV exit.


2010 ◽  
Vol 132 (2) ◽  
Author(s):  
Nobuyuki Yamaguchi ◽  
Masayuki Ogata ◽  
Yohei Kato

An improved construction of air-separator device, which has radial-vanes embedded within its inlet circumferential opening with their leading-edges facing the moving tips of the fan rotor-blades so as to scoop the tip flow, was investigated with respect to the stall-prevention effect on a low-speed, single-stage, lightly loaded, axial-flow fan. Stall-prevention effects by the separator layout, relative location of the separator to the rotor-blades, and widths of the openings of the air-separator inlet and exit were parametrically surveyed. As far as the particular fan is concerned, the device together with the best relative location has proved to be able to eliminate effectively the stall zone having existed in the original solid-wall characteristics, which has confirmed the promising potential of the device. Guidelines were obtained from the data for optimizing relative locations of the device to the rotor-blades, maximizing the stall-prevention effect of the device, and minimizing the axial size of the device for a required stall-prevention effect, at least for the particular fan and possibly for fans of similar light-load fans. The data suggest the changing internal flow conditions affected by the device conditions.


Sign in / Sign up

Export Citation Format

Share Document