Design and testing of a conventional clutch filled with magnetorheological fluid activated by a flexible permanent magnet at low compressive load: Numerical simulation and experimental study

2021 ◽  
pp. 1-21
Author(s):  
Manish Kumar Thakur ◽  
Chiranjit Sarkar

Abstract In this research article, the working of conventional clutch (CC) filled with magnetorheological (MR) fluid was tested at low compressive load. The flexible permanent magnetic sheet (FMS) controlled the chain strength of MR fluid. A single clutch plate based on FMS was fabricated and tested on the developed test rig. The characteristics of the developed single plate MR clutch (SPMRC) were found by the testing and mathematical calculations. Magnetic circuit analysis presents the magnetic field distribution in the developed MR clutch. The mathematical expression for the torque transmission due to shear and compression is presented. COMSOL Multiphysics 5.3a software is used for the magnetic field simulation at different loading conditions. The temperature distribution in the developed clutch is simulated and experimented. It is observed from the results that the input shaft oscillation in the reduces more during disengagement in the SPMRC than the CC.

Author(s):  
Ping-Hsun Lee ◽  
Jen-Yuan (James) Chang

Abstract In this paper we proposed a platform for measuring shear force of magnetorheological (MR) fluid by which the relationship of yield stress and magnetic flux density of specific material can be determined. The device consisted of a rotatable center tube in a frame body and the magnetic field was provided by two blocks of permanent magnets placed oppositely outside the frame body. The magnitude and direction of the magnetic field were manipulated by changing the distance of the two permanent magnets from the frame body and rotating the center tube, respectively. For determining the magnetic field of the device, we adopted an effective method by fitting the FEM (finite element method) result to the measured one and then rebuilt the absent components to approximate the magnetic field, which was hardly to be measured simultaneously as different device setup were required. With the proposed platform and analytical methods, the drawing shear force and the corresponding yield stress contributed by MR fluid could be evaluated in respect to the magnitude and direction of given magnetic flux density with acceptable accuracy for specific designing purposes without a large, complex, and expensive instrument.


2011 ◽  
Vol 314-316 ◽  
pp. 58-61 ◽  
Author(s):  
Wan Li Song ◽  
Chul Hee Lee ◽  
Seung Bok Choi ◽  
Myeong Woo Cho

In this paper, the effect of particle concentration and magnetic field on the tribological behavior of magneto-rheological (MR) fluid is investigated using a pin-on-disc tribometer. The wear loss and friction coefficient are measured to study the friction and wear properties of MR fluid. The morphology of the worn pin is also observed by scanning electron microscope (SEM) in order to analyze the wear mechanism. The results obtained in this work show that the wear loss and friction coefficient decrease with increasing particle concentration under the magnetic field. Furthermore, it is demonstrated that the magnetic field has a significant effect on improving tribological properties of MR fluid, especially the one with high particle concentration. The predominant wear mechanism of the MR fluid has been identified as abrasive wear.


2015 ◽  
Vol 759 ◽  
pp. 37-44
Author(s):  
Mateusz Romaszko ◽  
Łukasz Łacny

In this study the analysis of the magnetic field distribution of an electromagnet is presented. This electromagnet is used as an actuator in a semi-active vibration control of the three-layer beam with MR fluid. Two separate numerical methods are used for the purpose of calculating the magnetic field distribution. The first method is based on the Finite Element Method and implemented using ANSYS software. The second, simplified one is based on the assumption that the electromagnet can be substituted by a simple magnetic circuit divided into separate paths, with each sub-path defined by the value of reluctance of the corresponding electromagnet part. The comparison of the results from both methods with the ones obtained from an experiment is also presented and analyzed in the paper.


2012 ◽  
Vol 516-517 ◽  
pp. 1791-1797 ◽  
Author(s):  
Mohmmad Al Dweikat ◽  
Yu Long Huang ◽  
Xiao Lin Shen ◽  
Wei Dong Liu

DC Vacuum Circuit Breakers based arc control has been a major topic in the last few decades. Understanding vacuum arc (VA) gives the ability to improve vacuum circuit breakers capacity. In this paper, the interaction of a DC vacuum arc with a combined Axial-Radial magnetic field was investigated. The proposed system contains an external coil to produce axial magnetic field (AMF) across the vacuum chamber. The vacuum interrupter (VI) contacts were assumed to be untreated radial magnetic field (RMF) contacts. For this purpose, Finite Element Method (FEM) based Multiphysics simulation of the immerging magnetic field influence on the VA is presented. The simulation shown the ability of the presented system to deflect high DC vacuum arc, also reveals that the vacuum arc interruption capability increases with the rise of the axial component of the magnetic field. Simulation results shown that this method can be applied to improve the interruption capability of the VI.


Energies ◽  
2021 ◽  
Vol 14 (20) ◽  
pp. 6541
Author(s):  
Marcin Białek ◽  
Cezary Jędryczka ◽  
Andrzej Milecki

This paper presents a study of penetrating a pin into a magnetorheological fluid (MR) cushion focused on the force measurement. The research is supported by detailed finite element analysis (FEA) of the magnetic field distributions in several magnetic field exciters applied to control rheological properties of the MR inside the cushion. The cushion is a part of the finger pad of the jaw soft-rigid gripper and was made of thermoplastic polyurethane (TPU) using 3D printing technology. For the pin-penetrating setup, the use of a holding electromagnet and a magnetic holder were considered and verified by simulation as well as experiment. In further simulation studies, two design solutions using permanent magnets as the source of the magnetic field in the cushion volume to control MR fluid viscosity were considered. The primary aim of the study was to analyze the potential of using an MR fluid in a cushion pad and to investigate the potential for changing its viscosity using different magnetic field sources. The analysis included magnetic field simulations and tests of pin penetration in the cushion as an imitation of object grasping. Thus, an innovative application of 3D printing and TPU to work with MR fluid is proposed.


2012 ◽  
Vol 721 ◽  
pp. 114-119 ◽  
Author(s):  
Yuta Enokizono ◽  
Takashi Todaka ◽  
Masato Enokizono

MR (Magnetic Rheological) fluid is a kind of functional fluid, which can be hardened by impressing magnetic flux. MR fluid has the high speed response to the external magnetic field and a big yield stress in comparison with the ferrofluid. In recent years, various devices utilizing MR fluid have been developed. Such developments are enabled with knowledge based on measured viscoelastic properties of MR fluid. However, precise measurement to obtain effect of the magnetic field on viscoelasticity is very difficult. The difficulty exists in generating a uniform magnetic field and evaluating the effective magnetic field. Accurate measurements become possible by solving these problems. In this paper, we propose a new magneto-viscoelasticity measurement system of MR fluid, which can generate a uniform magnetic field.


2015 ◽  
Vol 2015 ◽  
pp. 1-7 ◽  
Author(s):  
Song Chen ◽  
Jin Huang ◽  
Kailin Jian ◽  
Jun Ding

Magnetorheological (MR) fluid shows different performances under different temperature, which causes so many problems like the reduction of rheological properties of MR fluid under a high temperature condition, the uncontrollability of shear stress, and even failure of transmission; on that basis, the influence of temperature on the performance of MR fluid and the cause of the rise in temperature of MR transmission device are analyzed in this paper; the shearing transmission performance of the MR transmission device under the effect of an external magnetic field and the influence of temperature on the shearing stress and transmission performance are analyzed. The study results indicate that temperature highly influences the viscosity of MR fluid, and the viscosity influences the shear stress of the MR fluid. The viscosity of MR fluid gradually declines when temperature rises from 100°C. Once the temperature exceeds 100°C, the viscosity would increase and the temperature stability would decline. Temperature obviously influences the characteristics of MR transmission, and particularly, highly influences the characteristics of MR transmission once being higher than 100°C. The chaining of the material in the magnetic field is influenced, which causes the reduction of the rheological properties, the uncontrollability of the shear stress, and even the failure of transmission.


2015 ◽  
Vol 759 ◽  
pp. 15-25
Author(s):  
Mateusz Romaszko ◽  
Jacek Snamina ◽  
Sebastian Pakuła

The paper presents the procedure of identification of a complex shear modulus which describes properties of MR fluid in the pre-yield regime as a function of magnetic field. Data necessary for identification were collected basing on measurements of free vibrations of a three-layered cantilever beam at a special laboratory stand. Magnetic field exerting on MR fluid placed in the beam was generated by electromagnet. In the next step, complex modes of beam vibrations for various places of applying the magnetic field and its strength were calculated.


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