Role of Nominal Stress State On Cyclic Fatigue Durability of SAC305 Grain-scale Solder Joints

2021 ◽  
Author(s):  
Abhishek Deshpande ◽  
Qian Jiang ◽  
Abhijit Dasgupta ◽  
Ulrich Becker
Keyword(s):  
Solder Joints ◽  
Pure Shear ◽  
Stress Triaxiality ◽  
Cyclic Fatigue ◽  
Shear Loading ◽  
Circuit Board ◽  
Test Results ◽  
Durability Test ◽  
Fatigue Durability ◽  
Loading Modes

Abstract Solder joints in microelectronic assemblies experience a combination of extensional, shear and multiaxial loads due to printed circuit board (PCB) flexure during thermal cycling or during vibrational loading of constrained PCBs. Although, a significant amount of research has been conducted to study failures of solder joints under pure-shear loading, most of the current literature on cyclic tensile loading of solders is on long dog-boned monolithic solder coupons. Unfortunately, such specimens do not capture the critical interactions between key micro-scale morphological features (such as grain orientation, grain boundaries, IMCs and substrates) that are believed to play important roles in the fatigue of functional solder joints under life-cycle loading. Therefore, this paper uses a combination of experiments and finite element analysis to investigate the differences in mechanisms of cyclic fatigue damage in Sn-3.0Ag-0.5Cu (SAC305) few-grained microscale solder joints under shear, tensile and multiaxial loading modes at room temperature. The fatigue durability test results indicate that tensile loads are more detrimental compared to shear loads. Tensile vs. shear loading modes are found to cause distinctly different combinations of interfacial damage vs. internal damage in the bulk of the solder (transgranular and intergranular damage), which correlates with the differences observed in the resulting fatigue durability. The test results also confirm that fatigue durability is affected not only by the cyclic equivalent strain amplitudes, but also by the severity of the stress-triaxiality as hypothesized in models such as Chaboche model.

Characteristic Fracture Assessment of a Rivet Joint for Hybrid Composite Laminates under Static and Fatigue Shear Loads

2006 ◽  
Vol 326-328 ◽  
pp. 1757-1760 ◽  
Author(s):  
Dal Woo Jung ◽  
Nak Sam Choi
Keyword(s):  
Hybrid Composite ◽  
Composite Laminates ◽  
Pure Shear ◽  
Local Stress ◽  
Cyclic Fatigue ◽  
Shear Loading ◽  
Design Parameters ◽  
Tensile Fracture ◽  
Shear Mode ◽  
Composite Joint

Fatigue fracture behavior of a hybrid composite joint with riveting was evaluated in comparison to the case of static fracture. Hybrid composite joint specimens for shear test were made with layers of carbon fiber/epoxy composite and stainless steel. Characteristic fracture behaviors of those specimens were obviously different under static and cyclic loads. Static shear loading showed the fracture of a pure shear mode, whereas cyclic fatigue-shear loading caused the local stress concentration of a tensile mode and thus brought about the tensile fracture at that site. Experimental results obtained by static and fatigue tests were considered in modifications of design parameters of the hybrid joint.

An octahedral stress-based fracture criterion for hyperelastic materials

2020 ◽  
pp. 095440622097213
Author(s):  
A Hamdi ◽  
A Boulenouar ◽  
N Benseddiq
Keyword(s):  
Pure Shear ◽  
Thermoplastic Elastomer ◽  
Styrene Butadiene Rubber ◽  
Butadiene Rubber ◽  
Principal Stresses ◽  
Hyperelastic Materials ◽  
Biaxial Tests ◽  
Set Up ◽  
Loading Modes ◽  
Styrene Butadiene

No unified stress-based criterion exists, in the literature, for predicting the rupture of hyperelastic materials subjected to mutiaxial loading paths. This paper aims to establish a generalized rupture criterion under plane stress loading for elastomers. First, the experimental set up, at breaking, including various loading modes, is briefly described and commented. It consists of uniaxial tests, biaxial tests and pure shear tests, performed on different rubbers. The used vulcanizate and thermoplastic rubber materials are a Natural Rubber (NR), a Styrene Butadiene Rubber (SBR), a Polyurethane (PU) and a Thermoplastic elastomer (TPE). Then, we have investigated a new theoretical approach, based upon the principal stresses, to establish a failure criterion under quasi-static loadings. Thus, we have proposed a new analytical model expressed as a function of octahedral stresses. Quite good agreement is highlighted when comparing the ultimate stresses, at break, between the experimental data and the prediction of the proposed criteria using our rubber-like materials.

Multiaxial Fatigue of 16MnR Steel

2008 ◽  
Vol 131 (2) ◽  
Author(s):  
Zengliang Gao ◽  
Tianwen Zhao ◽  
Xiaogui Wang ◽  
Yanyao Jiang
Keyword(s):  
Pure Shear ◽  
Ambient Air ◽  
Shear Loading ◽  
Multiaxial Fatigue ◽  
Experimental Results ◽  
Pressure Vessel Steel ◽  
Critical Plane ◽  
Cracking Behavior ◽  
Vessel Steel ◽  
Axial Torsion

Uniaxial, torsion, and axial-torsion fatigue experiments were conducted on a pressure vessel steel, 16MnR, in ambient air. The uniaxial experiments were conducted using solid cylindrical specimens. Axial-torsion experiments employed thin-walled tubular specimens subjected to proportional and nonproportional loading. The true fracture stress and strain were obtained by testing solid shafts under monotonic torsion. Experimental results reveal that the material under investigation does not display significant nonproportional hardening. The material was found to display shear cracking under pure shear loading but tensile cracking under tension-compression loading. Two critical plane multiaxial fatigue criteria, namely, the Fatemi–Socie criterion and the Jiang criterion, were evaluated based on the experimental results. The Fatemi–Socie criterion combines the maximum shear strain amplitude with a consideration of the normal stress on the critical plane. The Jiang criterion makes use of the plastic strain energy on a material plane as the major contributor to the fatigue damage. Both criteria were found to correlate well with the experiments in terms of fatigue life. The predicted cracking directions by the criteria were less satisfactory when comparing with the experimentally observed cracking behavior under different loading conditions.

Crack Propagation Experiments on Flip Chip Solder Joints

1998 ◽  
Vol 515 ◽  
Author(s):  
S. Wiese ◽  
F. Feustel ◽  
S. Rzepka ◽  
E. Meusel
Keyword(s):  
Crack Propagation ◽  
Flip Chip ◽  
Solder Joints ◽  
Shear Loading ◽  
Displacement Curve ◽  
In Situ Experiments ◽  
Propagation Experiment ◽  
Crack Propagation Experiment ◽  
Number Of Cycles ◽  
Force Displacement

ABSTRACTThe paper presents crack propagation experiments on real flip chip specimens applied to reversible shear loading. Two specially designed micro testers will be introduced. The first tester provides very precise measurements of the force displacement hysteresis. The achieved resolutions have been I mN for force and 20 nm for displacement. The second micro tester works similar to the first one, but is designed for in-situ experiments inside the SEM. Since it needs to be very small in size it reaches only resolutions of 10 mN and 100nm, which is sufficient to achieve equivalence to the first tester. A cyclic triangular strain wave is used as load profile for the crack propagation experiment. The experiment was done with both machines applying equivalent specimens and load. The force displacement curve was recorded using the first micro mechanical tester. From those hysteresis, the force amplitude has been determined for every cycle. All force amplitudes are plotted versus the number of cycles in order to quantify the crack length. With the second tester, images were taken at every 10th … 100th cycle in order to locate the crack propagation. Finally both results have been linked together for a combined quatitive and spatial description of the crack propagation in flip chip solder joints.

Effect of Surface Penetrating Sealer on the Microstructure Properties of Cement-Based Composites

2013 ◽  
Vol 651 ◽  
pp. 245-250
Author(s):  
Tasi Lung Weng ◽  
Wei Ting Lin
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Concrete Durability ◽  
Test Results ◽  
Chloride Permeability ◽  
Durability Test ◽  
Chloride Resistance ◽  
Electron Microscopes ◽  
Scanning Electron Microscopes ◽  
Effect Of Surface

The effect of penetrating sealer on the structure of surface pore, mechanical properties, and durability of cement-based composites was studied. Concrete specimens with various water/cement ratios (w/c=0.35, 0.45, 0.55) were cast and treated surfaced with various amounts of penetrating sealer at different ages. The effect of penetrating sealer on the mechanical properties of concrete was assessed by compressive strength. And, the rapid chloride permeability was also explored to test concrete durability. Test results indicate that the application of penetrating sealer significantly improves concrete compressive strength and chloride resistance. By using scanning electron microscopes observation, the penetrating depth of penetrating sealer can be determined and is about 2 cm. The penetrating sealer in this study may be categorized as deep penetrating sealer.

Validation of the Critical Strain-Based Methodology for Evaluating the Mechanical Safety of Ball Grid Array Solder Joints in a Launch Random Vibration Environment

2021 ◽  
Author(s):  
Tae-Yong Park ◽  
Hyun-Ung Oh
Keyword(s):  
Fatigue Life ◽  
Random Vibration ◽  
Critical Strain ◽  
Printed Circuit Board ◽  
Solder Joints ◽  
Mechanical Design ◽  
Ball Grid Array ◽  
Primary Objective ◽  
Circuit Board ◽  
Analytical Approaches

Abstract To overcome the theoretical limitations of Steinberg's theory for evaluating the mechanical safety of the solder joints of spaceborne electronics in a launch random vibration environment, a critical strain-based methodology was proposed and validated in a previous study. However, for the critical strain-based methodology to be used reliably in the mechanical design of spaceborne electronics, its effectiveness must be validated under various conditions of the package mounting locations and the first eigenfrequencies of a printed circuit board (PCB); achieving this validation is the primary objective of this study. For the experimental validation, PCB specimens with ball grid array packages mounted on various board locations were fabricated and exposed to a random vibration environment to assess the fatigue life of the solder joint. The effectiveness of the critical strain-based methodology was validated through a comparison of the fatigue life of the tested packages and their margin of safety, which was estimated using various analytical approaches.

Nonlinear-Time-Dependent Analysis of Micro Via-In-Pad Substrates for Solder Bumped Flip Chip Applications

2002 ◽  
Vol 124 (3) ◽  
pp. 205-211 ◽  
Author(s):  
John H. Lau ◽  
S. W. Ricky Lee ◽  
Stephen H. Pan ◽  
Chris Chang
Keyword(s):  
Cross Sections ◽  
Flip Chip ◽  
Printed Circuit Board ◽  
Low Cost ◽  
Circuit Board ◽  
Test Results ◽  
Pcb Assembly ◽  
Creep Analysis ◽  
Chip Scale Package ◽  
Time Dependent Analysis

An elasto-plastic-creep analysis of a low-cost micro via-in-pad (VIP) substrate for supporting a solder bumped flip chip in a chip scale package (CSP) format which is soldered onto a printed circuit board (PCB) is presented in this study. Emphasis is placed on the design, materials, and reliability of the micro VIP substrate and of the micro VIP CSP solder joints on PCB. The solder is assumed to obey Norton’s creep law. Cross-sections of samples are examined for a better understanding of the solder bump, CSP substrate redistribution, micro VIP, and solder joint. Also, the thermal cycling test results of the micro VIP CSP PCB assembly is presented.

Experimental Study of Fatigue Performance of Stay Cable Damper

2014 ◽  
Vol 487 ◽  
pp. 404-407
Author(s):  
Dong Liang ◽  
Zi Shuo Li
Keyword(s):  
Experimental Study ◽  
Good Condition ◽  
Experimental Results ◽  
Test Results ◽  
Stay Cable ◽  
Damping Force ◽  
Durability Test ◽  
Equivalent Damping ◽  
Stay Cables ◽  
Performance Deterioration

Oil dampers are widely used as a popular countermeasure to mitigate the stay cables vibration. In this study, one actual oil damper designed for some long cable-stayed was experimentally investigated to evaluate the durability. 4 million cycles loading, with frequency of 4 Hz and amplitude of 1 mm, was imposed on the damper. The excitation displacement and damping force were measured and the equivalent damping was calculated from the experimental results. The stiffness effects of dampers behaved during durability tests were also analyzed quantitatively. The test results showed that the dampers were still in good condition after 4 million cycles loading and the dampers temperatures were stable at 50 degree centigrade during the test. According to the durability test results, a model for performance deterioration of damper was proposed to predict the lifetime of oil dampers.

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