Improve of Unsteady Pressure Pulsation Based On Jet-Wake Suppression for a Low Specific Centrifugal Pump

2021 ◽  
Author(s):  
Chengshuo Wu ◽  
Qianqian Li ◽  
Feng Zheng ◽  
Peng Wu ◽  
Shuai Yang ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Dynamic Performance ◽  
Internal Flow ◽  
Work Capacity ◽  
Wake Flow ◽  
Entropy Generation Rate ◽  
Wake Structure ◽  
Unsteady Pressure ◽  
Impeller Outlet

Abstract In this study, three impellers with different blade pressure side (PS) profiles were designed and the influence on the hydraulic and dynamic performance of a low specific speed centrifugal pump was investigated by numerical simulation and experimental research. The result shows that blade PS modification introduced in this study can efficiently alleviate the unsteady pressure pulsation of pump. In order to study the effects of blade modification on the internal flow filed, the volute domain was replaced by an even outlet region for CFD analysis. Relative velocity distribution was extracted to visualize the three-dimensional (3-D) flow characteristics at the impeller outlet. The result shows that the flow at impeller outlet presents a typical jet-wake structure which is significantly suppressed after the blade modification. The suppression of jet-wake structure, which is attributed to the redistribution of pressure and velocity in the impeller caused by the change of blade work capacity can directly reduce the intensity of pressure pulsation in the volute by increasing the velocity uniformity at impeller outlet. Given that the existence of jet-wake flow results in large mixing loss and velocity deviation at the impeller outlet, entropy generation rate and slip velocity calculation were introduced here to measure the extent of jet-wake configuration. Result shows that both indicators introduced here can be used to quantify the extent of the wake-jet structure at impeller outlet, and thus, indirectly predict the strength of unsteady pressure pulsation in pump volute.

Effects of Blade Pressure Side Modification On Unsteady Pressure Pulsation and Flow Structures in a Centrifugal Pump

2021 ◽  
Author(s):  
Chengshuo Wu ◽  
Wenqi Zhang ◽  
Peng Wu ◽  
Jiale Yi ◽  
Haojie Ye ◽  
...  
Keyword(s):  
Velocity Distribution ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Flow Structures ◽  
Pressure Side ◽  
Unsteady Pressure ◽  
Operation Conditions ◽  
Impeller Outlet ◽  
Steady State Simulation

Abstract In this paper, the effects of modifying the blade pressure side on unsteady pressure pulsation and flow structures in a low specific speed centrifugal pump are carried out by experimental and CFD. Seven monitor points are arranged in the circumferential direction of the impeller outlet to capture the pressure signals in the volute at the flow rate of 0.2-1.6Qd. Results show that blade PS modification introduced here can significantly alleviate the amplitude of pressure pulsation at blade passing frequency in all concerned operation conditions. The volute domain is replaced by an even outlet region for CFD analysis to study the effects on internal flow field. The SST turbulence model is adopted for steady-state simulation while the DDES based on the SST approach is adopted for transient simulation. Results show that local velocity fluctuation is the dominant reason for pressure pulsation in the volute. After PS modification, the relative velocity distribution at impeller outlet is more uniform and the intensity of shedding vortex at the blade trailing edge decreases significantly. The change of internal flow structure improves the uniformity of circumferential velocity distribution at downstream of impeller outlet, which leads to the decrease of pressure fluctuation amplitude in the volute. Meanwhile, the Local Euler Head distribution and the blade loading of PS are presented and compared. Results show that the reduction of pressure pulsation attributes to the more uniform energy distribution at impeller outlet which is achieved by actively unloading the PS of the modified blades.

Blade Thickness Redesign to Improve Efficiency and Decrease Unsteady Pressure Pulsation of a Low Specific Speed Centrifugal Pump

2021 ◽  
Author(s):  
Chengshuo Wu ◽  
Peng Wu ◽  
Dazhuan Wu
Keyword(s):  
Energy Loss ◽  
Secondary Flow ◽  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Dynamic Performance ◽  
Entropy Generation Rate ◽  
Pressure Pulsations ◽  
Blade Thickness ◽  
Low Specific Speed ◽  
Specific Speed

Abstract The existence of secondary flow in the impeller brings extra energy loss and aggravates the pressure pulsation which will worsen the hydraulic and dynamic performance of the pump. In this paper, based on the forces balance in the direction perpendicular to the streamline, an optimal design method for the blade thickness of a low specific speed centrifugal pump is proposed to suppress the secondary flow in the impeller. The origin impellers with 5 and 7 cylinder blades are redesigned and the hydraulic and dynamic performance of the model pump are investigated by numerical simulation and experimental. Results show that the blade modification proposed in this paper can effectively improve the efficiency of the model pump and reduce the internal pressure pulsations. The internal flow analysis shows that the performance improvement attributes to the suppression of secondary flow in the impeller. And the entropy generation rate is introduced to measure and locate the loss in the pump. Results show that on the one hand, the suppression of secondary flow can reduce the energy loss in the pump and improve the efficiency; on the other hand, it can repress the jet wake structure at impeller outlet and alleviate the intensity of pressure pulsations.

Internal unsteady flow characteristics of centrifugal pump based on entropy generation rate and vibration energy

2018 ◽  
Vol 233 (3) ◽  
pp. 456-473 ◽  
Author(s):  
Xiao-Qi Jia ◽  
Zu-Chao Zhu ◽  
Xiao-Li Yu ◽  
Yu-Liang Zhang
Keyword(s):  
Unsteady Flow ◽  
Centrifugal Pump ◽  
Flow Rate ◽  
Flow Condition ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Exciting Force ◽  
Entropy Generation Rate ◽  
Vibration Energy ◽  
Flow Loss

The transient fluid exciting force induced by unsteady flow in the centrifugal pump is the only exciting force that cannot be effectively eliminated. In order to explore the vibration problem caused by unsteady flow in the centrifugal pump, the steady and unsteady numerical calculations of the internal flow in a centrifugal pump with low specific speed were carried out under different flow rate conditions. With volute circumferential pressure pulsation test, the accuracy of numerical calculations was verified. At the same time, the vibration acceleration sensors were arranged in different positions of the pump body to complete the vibration characteristics experiment under different working conditions. Based on the numerical results, the amount and location of the internal flow loss of the centrifugal pump were predicted by the entropy generation rate method. According to the results of the vibration test, the vibration energy distribution of the centrifugal pump under different working conditions was obtained. In combination with the entropy generation rate and vibration energy distribution, the change rules of flow loss and the vibration energy with the flow condition of the pump were analyzed. By using the frequency-domain analysis method, the pressure pulsation, the unsteady radial fluid exciting force fluctuation and the vibration acceleration were compared and analyzed to study the change rules of the pressure pulsation, the unsteady fluid exciting force and the vibration characteristics with the flow rate. The results show that the internal flow loss is mainly concentrated in the impeller runner near the volute tongue under low flow condition and the internal flow loss under large flow rate condition is mainly concentrated in the volute channel near the pump outlet. The vibration induced by the unsteady flow in the centrifugal pump is mainly low-frequency vibration, which is very sensitive to the change of the flow rate. The vibration energy in the middle- and high-frequency ranges is almost not affected by the working condition. The internal flow loss and the low-frequency vibration energy change with the flow condition, showing similar change rules.

Effects of the staggered blades on unsteady pressure pulsations and flow structures of a centrifugal pump

2021 ◽  
pp. 095765092098732
Author(s):  
Ning Zhang ◽  
Bo Gao ◽  
Chao Li ◽  
Dan Ni ◽  
Guoping Li
Keyword(s):  
Centrifugal Pump ◽  
Flow Rate ◽  
Pressure Pulsation ◽  
Second Harmonic ◽  
Simulation Method ◽  
Pump Efficiency ◽  
Pressure Amplitude ◽  
Pressure Pulsations ◽  
Unsteady Pressure ◽  
Negative Effect

Effects of the staggered blades on unsteady pressure pulsations of a centrifugal pump with a specific speed ns=147 are investigated by the numerical simulation method. The obtained results are compared with the original blades. To clarify the resulting effects, eight monitoring points are used to extract pressure signals at three typical working conditions, and component at the blade passing frequency fBPF is emphasized. Results show that the pump efficiency and head will be reduced by the staggered blades, and at the nominal flow rate, the reduction is about 1.5% from comparison with the original blades. For all the eight points, the staggered blades contribute to the reduction of pressure amplitudes at fBPF when the pump works at three flow rates. The averaged reduction is 15.5% at the nominal flow rate. However, the negative effect on the second harmonic of fBPF will be caused by the staggered blades, and the corresponding pressure amplitude will increase at 2fBPF. It means that the pressure pulsation energy will be redistributed among the discrete components in pressure spectrum by the staggered blades. From the TKE distribution, it is found that the TKE values on the blade pressure side will be significantly affected by the staggered blades.

scholarly journals Investigation of Unsteady Pressure Pulsation in New Type Dishwasher Pump with Special Double Tongue Volute

2022 ◽  
Vol 2022 ◽  
pp. 1-11
Author(s):  
Jinfeng Zhang ◽  
Yilei Zhu ◽  
Yalin Li ◽  
Ping Huang ◽  
Hui Xu ◽  
...  
Keyword(s):  
Pressure Pulsation ◽  
Rotation Speed ◽  
Performance Tests ◽  
Unsteady Pressure ◽  
Passive Rotation ◽  
Impeller Outlet ◽  
Tongue Position ◽  
New Type ◽  
Reference Scheme ◽  
Blade Frequency

Through numerical simulations, this work analyzes the unsteady pressure pulsation characteristics in new type of dishwasher pump with double tongue volute and single tongue volute, under volute static and rotation conditions. Likewise, the performance tests were also carried out to verify the numerical results. Multiple monitoring points were set at the various positions of new type dishwasher pump to collect the pressure pulsation signals, and the relevant frequency signals were obtained via Fast Fourier Transform, to analyze the influence of volute tongue and its passive speed on the pump performance. The results reveal that when the double tongue volute is stationary, the pressure pulsation amplitudes increase from the impeller inlet to the impeller outlet. Under the influence of shedding vortex, the pressure pulsation in the lateral region of tongue becomes disorganized, and the main frequency of pressure pulsation changes from blade frequency to shaft frequency. In addition, compared with the static volute, double tongue volute can effectively guide the water flow out of the tongue during the rotation process, thus ensuring good periodicity for pressure pulsation in the tongue region. Accordingly, a volute reference scheme with passive rotation speed is proposed in this study, which can effectively improve the pressure pulsation at tongue position, and provides a new idea for rotor-stator interference to guide the innovation of dishwasher.

Comparative Study on Hydraulic Performance of Single-Suction Centrifugal Pump and Double-Suction Centrifugal Pump

2017 ◽  
Author(s):  
Chaoyue Wang ◽  
Fujun Wang ◽  
Zhichao Zou
Keyword(s):  
Centrifugal Pump ◽  
Pressure Fluctuation ◽  
Hydraulic Performance ◽  
Wake Structure ◽  
Suction Pump ◽  
Cavitation Performance ◽  
Impeller Outlet ◽  
Quantitative Results ◽  
Design And Manufacture ◽  
External Characteristics

In engineering applications, design and manufacture of double-suction impeller are on the basis of single-suction impeller. However, there is a lack of clear view on the differences of hydraulic performance between single-suction centrifugal pump and double-suction centrifugal pump which has the same blades. In this paper, a single-suction centrifugal pump and double-suction centrifugal pump with the same blades are investigated respectively, and their hydraulic performances have been compared in terms of external characteristics, flow pattern, pressure fluctuation and cavitation characteristics. In operating range of 0.6Q0∼1.1Q0, results show that the efficiency of double-suction pump is 4.14% higher than that of single-suction pump stably, and the head of single suction pump is 3.5% higher than that of double-suction pump stably. Single-suction impeller and double-suction impeller have similar jet-wake structure in impeller outlet, but the amplitude of velocity of single suction impeller changes more sharply. In the vicinity of rated condition, the amplitude of pressure fluctuation of double suction pump is about half that of the single suction pump, and the cavitation performance of double suction pump and single suction pump are basically the same. These quantitative results show that pressure fluctuation characteristics and cavitation performance of single-suction pump and double-suction pump with the same blades have little difference in the vicinity of rated condition. Compared with single-suction pump, the head of double-suction pump has declined, while the efficiency has improved remarkably. The research results have significant guidance on excavating the potential of excellent hydraulic models and guiding the design of double-inlet multistage double-suction centrifugal pump.

Study and Investigation on the Mach of Impeller Outlet and Diffuser Inlet in Stamping and Welding Centrifugal Pump

2012 ◽  
Vol 229-231 ◽  
pp. 2454-2458
Author(s):  
Jian Jun Gan ◽  
Jie Gang Mou ◽  
Shui Hua Zheng ◽  
Bo Zhu
Keyword(s):  
Centrifugal Pump ◽  
Experimental Research ◽  
Static Pressure ◽  
Flow Characteristics ◽  
Internal Flow ◽  
Area Ratio ◽  
Cfd Simulations ◽  
Impeller Outlet ◽  
And Performance

Based on CFD simulations and experimental research, this paper studied the mach of impeller outlet and diffuser inlet in stamping and welding centrifugal pump. The influence of area ratio Y of impeller outlet to diffuser inlet on pump internal flow characteristics and performance was studied. Five different area ratio pump models were analyzed. The results indicate that as the area ratio Y= F3/F2 increase, the velocity of fluid in diffuser inlet decreases continuously, the average static pressure of diffuser outlet increases, and the head and efficiency of the pump are risen. When the area ratio increases from Y=1.48 to Y=3.49, the head increases about 3.0% and the efficiency about 2.0%.

Influence of grooved volute casing parameters on pressure pulsation and erosion wear characteristics in a centrifugal pump

2022 ◽  
Author(s):  
Zhengjing Shen ◽  
Wei Han ◽  
Yiming Zhong ◽  
Bo Luo ◽  
Rennian Li ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
Pressure Pulsation ◽  
Internal Flow ◽  
Phase Flow ◽  
Erosion Wear ◽  
Flow Conditions ◽  
Two Phase ◽  
Wear Characteristics ◽  
Groove Structure ◽  
Solid Liquid

Previous work has shown that performance and internal flow characteristics of a centrifugal pump can be significantly improved with grooved volute casing (GVC). However, it has been found that the selection of the design parameters of the groove structure also has a direct impact on the performance output, internal flow pressure pulsation and erosion wear characteristics of the overflow components of centrifugal pump, so it is necessary to further analyze the design rules of the groove structure parameters. In this study, we first investigated the influence of the number of grooves on the head, efficiency and unsteady pressure pulsation characteristics of the internal flow field of the centrifugal pump, and on this basis, the correlation between different particle parameters and the erosion wear of key overflow components under the conditions of solid–liquid two-phase flow were also studied, and the erosion wear characteristics of the inner wall of the volute casing of centrifugal pump with GVC and original volute casing (OVC) structures were compared. This research leads to the conclusion that when the number of grooves is 3, the groove structure has the least influence on the performance of the centrifugal pump, and the overall change of the performance curve is more stable. Additionally, the pressure pulsation at each monitoring point of the GVC under the same flow condition is smaller, and when the number of grooves increases, the pressure pulsation amplitude also decreases. When the number of grooves is 3, the GVC shows a more significant flow improvement effect under all flow conditions. Based on the improvement of the groove structure on the flow stability, the particle motion behavior can be affected at the same time, so that the pump with GVC can mitigate the erosion wear of the inner wall of the volute casing under the solid–liquid two-phase flow conditions, which improves the critical performance and service life of the key overflow components of the pump.

scholarly journals Unsteady Pressure Pulsation and Rotating Stall Characteristics in a Centrifugal Pump with Slope Volute

2014 ◽  
Vol 6 ◽  
pp. 710791 ◽  
Author(s):  
Ning Zhang ◽  
Minguan Yang ◽  
Bo Gao ◽  
Zhong Li ◽  
Dan Ni
Keyword(s):  
Centrifugal Pump ◽  
Working Conditions ◽  
Pressure Pulsation ◽  
Cell Structure ◽  
Excitation Frequency ◽  
Suction Side ◽  
Simulation Method ◽  
Rotating Stall ◽  
Flow Rates ◽  
Unsteady Pressure

Unsteady flow structures can lead to severe vibration in centrifugal pump if the eigenfrequency of the rotor is equal to excitation frequency. In order to reduce rotor-stator interaction in centrifugal pump, a special slope volute was proposed. This paper explores the use of numerical simulation method to illustrate unsteady pressure pulsation and rotating stall characteristics under 0.05ΦN–1.4ΦN working conditions. Spectrums of pressure pulsation signals at different flow rates were analyzed. Relative velocity distributions interior blade channels were also studied to clarify correlation between flow structure and pressure spectrum. At high flow rates, predominant components in pressure spectrums always correspond to blade passing frequency ( fBPF). With decreasing of flow rate, partial flow separates from suction side of blade at 0.6ΦN, but the separate structure has little impact on pressure spectrum. From 0.8ΦN to 0.6ΦN, peak values in pressure spectrums are still located at fBPF. At rotating stall working conditions, multiple vortex structures exist in impeller, which develop with rotating impeller showing intensive unsteady properties. And partial blade channels are blocked severely. Due to the unsteady stall cell structure, stall frequencies are generated in pressure spectrum, and the excitation frequencies are different at variable flow rates.

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