Composite Material Failure Model Updating Approach Leveraging Nondestructive Evaluation Data

Author(s):  
Mohammadreza Bahadori ◽  
Emine Tekerek ◽  
Melvin Mathew ◽  
Mazur Krzysztof ◽  
Brian Wisner ◽  
...  

Abstract A novel failure model updating methodology is presented in this paper for composite materials. The innovation in the approach presented is found in both the experimental and computational methods used. Specifically, a dominant bottleneck in data-driven failure model development relates to the types of data inputs that could be used for model calibration or updating. To address this issue, nondestructive evaluation data obtained while performing mechanical testing at the laboratory scale are used in this paper to form a damage metric based on a series of processing steps that leverage raw sensing inputs and provide progressive failure curves that are then used to calibrate the damage initiation point computed by full-field three-dimensional finite element simulations of fiber-reinforced composite material that take into account both intra- and interlayer damage. Such curves defined based on nondestructive evaluation data are found to effectively monitor the progressive failure process, and therefore, they could be used as a way to form modeling inputs at different length scales.

Author(s):  
Chian-Fong Yen ◽  
Robert Kaste ◽  
Jian Yu ◽  
Charles Chih-Tsai Chen ◽  
Nelson Carey

Design of the new generation of aircraft is driven by the vastly increased cost of fuel and the resultant imperative for greater fuel efficiency. Carbon fiber composites have been used in aircraft structures to lower weight due to their superior stiffness and strength-to-weight properties. However, carbon composite material behavior under dynamic ballistic and blast loading conditions is relatively unknown. For aviation safety consideration, a computational constitutive model has been used to characterize the progressive failure behavior of carbon laminated composite plates subjected to ballistic impact conditions. Using a meso-mechanics approach, a laminated composite is represented by a collection of selected numbers of representative unidirectional layers with proper layup configurations. The damage progression in a unidirectional layer is assumed to be governed by the strain-rate dependent layer progressive failure model using the continuum damage mechanics approach. The composite failure model has been successfully implemented within LS-DYNA as a user-defined material subroutine. In this paper, the ballistic limit velocity (V50) was established for a series of laminates by ballistic impact testing. Correlation of the predicted and measured V50 values has been conducted to validate the accuracy of the ballistic modeling approach for the selected carbon composite material. The availability of this modeling tool will greatly facilitate the development of carbon composite structures with enhanced ballistic and blast survivability.


Lithosphere ◽  
2021 ◽  
Vol 2021 (Special 4) ◽  
Author(s):  
Yu Wang ◽  
Haonan Yang ◽  
Chun Zhu ◽  
Shaohua Gao

Abstract The preexistence of the geological discontinuities in cold regions is susceptible to freeze-thaw weathering and rock instability, and even the occurrence of geological hazards is strongly impacted by the discontinuities. Knowledge of how natural fracture affects the rock field deformation is crucial to rock stability prediction. This work is aimed at revealing the influences of freeze-thaw on failure process for pyrite-filled marble obtained from an open pit slope. All the tested marbles were selected to roughly have the same initial pyrite band; the full-field displacement and the progressive failure behaviors under uniaxial compression were qualitatively and quantitatively analyzed using 3D digital image correlation (3D DIC) technique. The testing results show that the previous freeze-thaw action weakens the cementation between the rock matrix and pyrite band; the peak stress and strain are obviously impacted by the freeze-thaw treatment. In addition, the stimulation of pyrite bands influences the displacement development and high strain concentration pattern. The stimulation of pyrite band results in the formation of strain concentration zone, and shear sliding occurs until rock failure. Moreover, it is found that the stimulation of pyrite band and its localized strain takes place progressively and develops fast for marble exposed to higher freeze-thaw treatment. It is suggested that the field deformation development depends on the stimulation of the pyrite bands.


2019 ◽  
Vol 54 (4) ◽  
pp. 485-499
Author(s):  
Chian-Fong Yen ◽  
Bob Kaste ◽  
Charles Chih-Tsai Chen ◽  
Nelson Carey

The design of the next generation of aeronautical vehicles is driven by the vastly increased cost of fuel and the resultant imperative for greater fuel efficiency. Carbon fiber composites have been used in aeronautical structures to lower weight due to their superior stiffness and strength-to-weight properties. However, carbon composite material behavior under dynamic ballistic impact and blast loading conditions is relatively unknown. For aviation safety consideration, a computational constitutive model has been used to characterize the progressive failure behavior of carbon laminated composite plates subjected to ballistic impact and blast loading conditions. Using a meso-mechanics approach, a laminated composite is represented by a collection of selected numbers of representative unidirectional layers with proper layup configurations. The damage progression in a unidirectional layer is assumed to be governed by the strain-rate-dependent layer progressive failure model using the continuum damage mechanics approach. The composite failure model has been successfully implemented within LS-DYNA® as a user-defined material subroutine. In this paper, the ballistic limit velocity (V50) was first established for a series of laminates by ballistic impact testing. Correlation of the predicted and measured V50 values has been conducted to validate the accuracy of the ballistic modeling approach for the selected carbon composite material. A series of close-in shock hole blast tests on carbon composite panels were then tested and simulated using the LS-DYNA® Arbitrary-Lagrangian-Eulerian (ALE) method integrated with the Army Research Laboratory (ARL) progressive failure composite model. The computational constitutive model has been validated to characterize the progressive failure behavior in carbon laminates subjected to close-in blast loading conditions with reasonable accuracy. The availability of this modeling tool will greatly facilitate the development of carbon composite structures with enhanced ballistic impact and blast survivability.


Materials ◽  
2019 ◽  
Vol 12 (20) ◽  
pp. 3292
Author(s):  
Gu ◽  
Li ◽  
Su

A continuum damage model is proposed to predict the intralaminar progressive failure of CFRP laminates based on the modified Puck’s theory. Puck’s failure criteria, with consideration of the in situ strength effect, are employed to evaluate the onset of intralaminar failure including fiber fracture and inter-fiber fracture. After damage initiation, a bilinear constitutive relation is used to describe the damage evolution process. In strict accordance with Puck’s concept of action plane, the extent of damage is quantified by the damage variables defined in the fracture plane coordinate system, rather than the traditional material principal coordinate system. Theoretical and experimental evaluation of CFRP laminates under different loading conditions demonstrates the rationality and effectiveness of the proposed numerical model. The model has been successfully implemented in a finite element (FE) software to simulate the intralaminar progressive failure process of CFRP laminates. A good agreement between the experimental and numerical results demonstrates that the present model is capable of predicting the intralaminar failure of CFRP laminates.


Landslides ◽  
2021 ◽  
Author(s):  
S. Takayama ◽  
S. Miyata ◽  
M. Fujimoto ◽  
Y. Satofuka

AbstractReducing the damage due to landslide dam failures requires the prediction of flood hydrographs. Although progressive failure is one of the main failure modes of landslide dams, no prediction method is available. This study develops a method for predicting progressive failure. The proposed method consists of the progressive failure model and overtopping erosion model. The progressive failure model can reproduce the collapse progression from a dam toe to predict the longitudinal dam shape and reservoir water level when the reservoir water overflows. The overtopping erosion model uses these predicted values as the new initial conditions and reproduces the dam erosion processes due to an overtopping flow in order to predict a flood hydrograph after the reservoir water overflows. The progressive failure model includes physical models representing the intermittent collapse of a dam slope, seepage flow in a dam, and surface flow on a dam slope. The intermittent collapse model characterizes the progressive failure model. It considers a stabilization effect whereby collapse deposits support a steep slope. This effect decreases as the collapse deposits are transported downstream. Such a consideration allows the model to express intermittent, not continuous, occurrences of collapses. Field experiments on the progressive failure of a landslide dam were conducted to validate the proposed method. The progressive failure model successfully reproduced the experimental results of the collapse progression from the dam toe. Using the value predicted by the progressive failure model, the overtopping erosion model successfully reproduced the flood hydrograph after the reservoir water started to overflow.


2021 ◽  
pp. 105678952110014
Author(s):  
Jichang Wang ◽  
Xiaoming Guo ◽  
Nailong Zhang

In this research, experiments and numerical simulations are employed to research the failure process of concrete. Fracture experiments on three-point bending (TPB) concrete beams with a prefabricated edge notch at the middle of the beam bottom are performed using a modified rigid testing instrument. The characteristics of the crack and section are analyzed, including the crack tensile opening displacement, crack length and width, and crack faces characteristics. Also, the full curves of the force-crack tensile opening displacement (CMOD) and force-deflection of the TPB beams with the prefabricated edge notch after breakage are obtained. The phase field (PF) damage model is applied to the mixed-mode and mode-I failure processes of concrete structures through the ABAQUS subroutine user defined element (UEL). The crack path and the full curves of force-CMOD and force-deflection obtained by numerical calculations are consistent with the experimental results and the calculated results of other researchers. The influences of the mesh sizes, initial lengths, and notched depths on the TPB beam of concrete are also analyzed.


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