Numerical study of single-phase heat transfer performance of a mini/micro-channel integrated with multiple bypass micro-nozzles
Abstract Surface temperature uniformity is an important factor in the thermal management of electronics. The present numerical study investigates the influence of multiple bypass injections on the wall temperature distribution of a single-phase mini/micro-channel. The proposed scheme consists of sending a fraction of the coolant through the channel inlet and injecting the remaining coolant through multiple bypass inlets on top of the channel positioned at different axial locations. The study explores four different configurations: the first one being three equispaced bypass inlets of uniform diameter, the second one being three equispaced bypass inlets of varying diameter, the third one being five equispaced bypass inlets of varying diameter, and the fourth one being five bypass inlets, but with three equispaced bypass inlets of varying diameter and the last two bypass inlets of the same diameter as that of the third inlet. The influence of bypass percentage on the thermal performance is evaluated. The fourth configuration results in a near uniform wall temperature distribution, with 82-89% reduction in the wall temperature non-uniformity compared to the no-bypass case. The reductions for the third, second and first configurations are 65-71%, 53-76% and 54-74%, respectively. The third configuration results in an average heat transfer coefficient enhancement of up to 34%. On the whole, the improvement in the wall temperature uniformity is higher than the increase in the pressure drop, and the increase in the channel heat transfer coefficient is higher than pressure drop for some cases.