Stress-Blended Eddy Simulation/Flamelet Generated Manifold Simulation of Film-Cooled Surface Heat Transfer and Near-Wall Reaction

2020 ◽  
Vol 143 (1) ◽  
Author(s):  
Yu Xia ◽  
Patrick Sharkey ◽  
Stefano Orsino ◽  
Mike Kuron ◽  
Florian Menter ◽  
...  

Abstract Accurate numerical prediction of surface heat transfer in the presence of film cooling within aero-engine sub-components, such as blade effusion holes and combustor liners, has long been a goal of the aero-engine industry. It requires accurate simulation of the turbulent mixing and reaction processes between freestream and the cooling flow. In this study, the stress-blended eddy simulation (SBES) turbulence model is used together with the flamelet generated manifold (FGM) combustion model to calculate the surface heat flux upstream and downstream of an effusion cooling hole. The SBES model employs a blending function to automatically switch between Reynolds-averaged Navier–Stokes (RANS) and large eddy simulation (LES) based on the local flow features, and thus significantly reduces the computational cost compared to a full LES simulation. All simulations are run using ansys fluent®, a commercial finite-volume computational fluid dynamics (CFD) solver. The test case corresponds to an experimental rig run at Massachusetts Institute of Technology (MIT), which is essentially a flat plate brushed by a uniform freestream of argon with ethylene seeded inside, and is cooled by either a reacting air or a non-reacting nitrogen jet inclined at 35 deg to the freestream. Calculations are performed for both reacting and non-reacting jet cooling cases across a range of jet-to-stream blowing ratios and compared with the experimental data. The effects of mesh resolution are also investigated. Calculations are also performed across a range of Damköhler number (i.e., flow to chemical time ratio) from zero to 30, with unity blowing ratio, and the differences in the maximum surface heat flux magnitude in the reacting and non-reacting cases at a specific location downstream of the hole are investigated. Results from these analyses show good correlation with the experimental heat flux data upstream and downstream of the cooling hole, including the heat flux augmentation due to local reaction. Results from the Damköhler number sweep also show a good match with the experimental data across the range investigated.

Author(s):  
Yu Xia ◽  
Patrick Sharkey ◽  
Stefano Orsino ◽  
Mike Kuron ◽  
Florian Menter ◽  
...  

Abstract Accurate numerical prediction of surface heat transfer in the presence of film cooling within aero-engine sub-components, such as blade effusion holes and combustor liners, has long been a goal of the aero-engine industry. It requires accurate simulation of the turbulent mixing and reaction processes between freestream and the cooling flow. In this study, the Stress Blended Eddy Simulation (SBES) turbulence model is used together with the Flamelet Generated Manifold (FGM) combustion model to calculate the surface heat flux upstream and downstream of an effusion cooling hole. The SBES model employs a blending function to automatically switch between RANS and LES based on the local flow features, and thus significantly reduces the computational cost compared to a full LES simulation. All simulations are run using ANSYS Fluent®, a commercial finite-volume CFD solver. The test case corresponds to an experimental rig run at MIT, which is essentially a flat plate brushed by a uniform freestream of argon with ethylene seeded inside, and is cooled by either a reacting air or non-reacting nitrogen jet inclined at 35 degrees to the freestream. Calculations are performed for both reacting and non-reacting jet cooling cases across a range of jet-to-stream blowing ratios, and compared with the experimental data. The effects of mesh resolution are also investigated. Calculations are also performed across a range of Damköhler number (i.e. flow to chemical time ratio) from zero to 30, with unity blowing ratio, and the differences in the maximum surface heat flux magnitude in the reacting and non-reacting cases at a specific location downstream of the hole are investigated. Results from these analyses show good correlation with the experimental heat flux data upstream and downstream of the cooling hole, including the heat flux augmentation due to local reaction. Results from the Damköhler number sweep also show a good match with the experimental data across the range investigated.


2001 ◽  
Vol 124 (1) ◽  
pp. 142-151 ◽  
Author(s):  
In Sung Jung ◽  
Joon Sik Lee ◽  
P. M. Ligrani

Experiments are conducted to investigate the effects of bulk flow pulsations on film cooling from compound angle holes. A row of five film cooling holes is employed with orientation angles of 0, 30, 60, and 90 deg at a fixed inclination angle of 35 deg. Static pressure pulsations are generated using an array of six rotating shutter blades, which extend across the span of the exit of the wind tunnel test section. Pulsation frequencies of 0 Hz, 8 Hz, and 36 Hz, and time-averaged blowing ratios of 0.5, 1.0, and 2.0 are employed. Corresponding coolant Strouhal numbers based on these values then range from 0.20 to 3.6. Spatially resolved surface heat transfer coefficient distributions are measured (with the film and freestream at the same temperature) using thermochromic liquid crystals. Presented are ratios of surface heat transfer coefficients with and without film cooling, as well as ratios of surface heat flux with and without film cooling. These results, for compound angle injection, indicate that the pulsations cause the film to be spread more uniformly over the test surface than when no pulsations are employed. This is because the pulsations cause the film from compound angle holes to oscillate in both the normal and spanwise directions after it leaves the holes. As a result, the pulsations produce important changes to spatially resolved distributions of surface heat flux ratios, and surface heat transfer coefficient ratios. In spite of these alterations, only small changes to spatially averaged heat transfer coefficient ratios are produced by the pulsations. Spatially averaged surface heat flux ratios, on the other hand, increase considerably at coolant Strouhal numbers larger than unity, with higher rates of increase at larger orientation angles.


Author(s):  
In Sung Jung ◽  
Joon Sik Lee ◽  
P. M. Ligrani

Experiments are conducted to investigate the effects of bulk flow pulsations on film cooling from compound angle holes. A row of five film cooling holes is employed with orientation angles of 0°, 30°, 60°, and 90° at a fixed inclination angle of 35°. Static pressure pulsations are generated using an array of six rotating shutter blades, which extend across the span of the exit of the wind tunnel test section. Pulsation frequencies of 0 Hz, 8 Hz, and 36 Hz, and time-averaged blowing ratios of 0.5, 1.0, and 2.0 are employed. Corresponding coolant Strouhal numbers based on these values then range from 0.20 to 3.6. Spatially-resolved surface heat transfer coefficient distributions are measured (with the film and freestream at the same temperature) using thermochromic liquid crystals. Presented are ratios of surface heat transfer coefficients with and without film cooling, as well as ratios of surface heat flux with and without film cooling. These results, for compound angle injection, indicate that the pulsations cause the film to be spread more uniformly over the test surface than when no pulsations are employed. This is because the pulsations cause the film from compound angle holes to oscillate in both the normal and spanwise directions after it leaves the holes. As a result, the pulsations produce important changes to spatially-resolved distributions of surface heat flux ratios, and surface heat transfer coefficient ratios. In spite of these alterations, only small changes to spatially-averaged heat transfer coefficient ratios are produced by the pulsations. Spatially-averaged surface heat flux ratios, on the other hand, increase considerably at coolant Strouhal numbers larger than unity, with higher rates of increase at larger orientation angles.


Author(s):  
Ashutosh Kumar Yadav ◽  
Parantak Sharma ◽  
Avadhesh Kumar Sharma ◽  
Mayank Modak ◽  
Vishal Nirgude ◽  
...  

Impinging jet cooling technique has been widely used extensively in various industrial processes, namely, cooling and drying of films and papers, processing of metals and glasses, cooling of gas turbine blades and most recently cooling of various components of electronic devices. Due to high heat removal rate the jet impingement cooling of the hot surfaces is being used in nuclear industries. During the loss of coolant accidents (LOCA) in nuclear power plant, an emergency core cooling system (ECCS) cool the cluster of clad tubes using consisting of fuel rods. Controlled cooling, as an important procedure of thermal-mechanical control processing technology, is helpful to improve the microstructure and mechanical properties of steel. In industries for heat transfer efficiency and homogeneous cooling performance which usually requires a jet impingement with improved heat transfer capacity and controllability. It provides better cooling in comparison to air. Rapid quenching by water jet, sometimes, may lead to formation of cracks and poor ductility to the quenched surface. Spray and mist jet impingement offers an alternative method to uncontrolled rapid cooling, particularly in steel and electronics industries. Mist jet impingement cooling of downward facing hot surface has not been extensively studied in the literature. The present experimental study analyzes the heat transfer characteristics a 0.15mm thick hot horizontal stainless steel (SS-304) foil using Internal mixing full cone (spray angle 20 deg) mist nozzle from the bottom side. Experiments have been performed for the varied range of water pressure (0.7–4.0 bar) and air pressure (0.4–5.8 bar). The effect of water and air inlet pressures, on the surface heat flux has been examined in this study. The maximum surface heat flux is achieved at stagnation point and is not affected by the change in nozzle to plate distance, Air and Water flow rates.


Mathematics ◽  
2021 ◽  
Vol 9 (14) ◽  
pp. 1612
Author(s):  
Iskandar Waini ◽  
Anuar Ishak ◽  
Ioan Pop

This study investigates the nanofluid flow towards a shrinking cylinder consisting of Al2O3 nanoparticles. Here, the flow is subjected to prescribed surface heat flux. The similarity variables are employed to gain the similarity equations. These equations are solved via the bvp4c solver. From the findings, a unique solution is found for the shrinking strength λ≥−1. Meanwhile, the dual solutions are observed when λc<λ<−1. Furthermore, the friction factor Rex1/2Cf and the heat transfer rate Rex−1/2Nux increase with the rise of Al2O3 nanoparticles φ and the curvature parameter γ. Quantitatively, the rates of heat transfer Rex−1/2Nux increase up to 3.87% when φ increases from 0 to 0.04, and 6.69% when γ increases from 0.05 to 0.2. Besides, the profiles of the temperature θ(η) and the velocity f’(η) on the first solution incline for larger γ, but their second solutions decline. Moreover, it is noticed that the streamlines are separated into two regions. Finally, it is found that the first solution is stable over time.


1999 ◽  
Author(s):  
Wayne N. O. Turnbull ◽  
Patrick H. Oosthuizen

Abstract A new experimental technique has been developed that permits the determination of local surface heat transfer coefficients on surfaces without requirement for calibration of the temperature-sensing device. The technique uses the phase delay that develops between the surface temperature response and an imposed periodic surface heat flux. This phase delay is dependent upon the thermophysical properties of the model, the heat flux driving frequency and the local heat transfer coefficient. It is not a function of magnitude of the local heat flux. Since only phase differences are being measured there is no requirement to calibrate the temperature sensor, in this instance a thermochromic liquid crystal. Application of a periodic surface heat flux to a flat plate resulted in a surface colour response that was a function of time. This response was captured using a standard colour CCD camera and the phase delay angles were determined using Fourier analysis. Only the 8 bit G component of the captured RGB signal was required, there being no need to determine a Hue value. From these experimentally obtained phase delay angles it was possible to determine heat transfer coefficients that compared well with those predicted using a standard correlation.


2021 ◽  
Author(s):  
Mohammad Jahedi ◽  
Bahram Moshfegh

Abstract Transient heat transfer studies of quenching rotary hollow cylinders with in-line and staggered multiple arrays of jets have been carried out experimentally. The study involves three hollow cylinders (Do/d = 12 to 24) with rotation speed 10 to 50 rpm, quenched by subcooled water jets (ΔTsub=50-80 K) with jet flow rate 2.7 to 10.9 L/min. The increase in area-averaged and maximum heat flux over quenching surface (Af) has been observed in the studied multiple arrays with constant Qtotal compared to previous studies. Investigation of radial temperature distribution at stagnation point of jet reveals that the footprint of configuration of 4-row array is highlighted in radial distances near the outer surface and vanishes further down toward the inner surface. The influence of the main quenching parameters on local average surface heat flux at stagnation point is addressed in all the boiling regimes where the result indicates jet flow rate provides strongest effect in all the boiling regimes. Effectiveness of magnitude of maximum heat flux in the boiling curve for the studied parameters is reported. The result of spatial and temporal heat flux by radial conduction in the solid presents projection depth of cyclic variation of surface heat flux in the radial axis as it disappears near inner surface of hollow cylinder. In addition, correlations are proposed for area-averaged Nusselt number as well as average and maximum local heat flux at stagnation point of jet for the in-line and staggered multiple arrays.


2019 ◽  
Vol 29 (12) ◽  
pp. 4875-4894 ◽  
Author(s):  
Iskandar Waini ◽  
Anuar Ishak ◽  
Ioan Pop

Purpose The purpose of this paper is to study the steady mixed convection hybrid nanofluid flow and heat transfer past a vertical thin needle with prescribed surface heat flux. Design/methodology/approach The governing partial differential equations are transformed into a set of ordinary differential equations by using a similarity transformation. The transformed equations are then solved numerically using the boundary value problem solver (bvp4c) in Matlab software. The features of the skin friction coefficient and the local Nusselt number as well as the velocity and temperature profiles for different values of the governing parameters are analyzed and discussed. Findings It is found that dual solutions exist for a certain range of the mixed convection parameter where its critical values decrease with the increasing of the copper (Cu) nanoparticle volume fractions and for the smaller needle size. It is also observed that the increasing of the copper (Cu) nanoparticle volume fractions and the decreasing of the needle size tend to enhance the skin friction coefficient and the local Nusselt number on the needle surface. A temporal stability analysis is performed to determine the stability of the dual solutions in the long run, and it is revealed that only one of them is stable, while the other is unstable. Originality/value The problem of hybrid nanofluid flow and heat transfer past a vertical thin needle with prescribed surface heat flux is the important originality of the present study where the dual solutions for the opposing flow are obtained.


Author(s):  
Patrick H. Oosthuizen ◽  
Jane T. Paul

Two-dimensional natural convective heat transfer from vertical plates has been extensively studied. However, when the width of the plate is relatively small compared to its height, the heat transfer rate can be greater than that predicted by these two-dimensional flow results. Because situations that can be approximately modelled as narrow vertical plates occur in a number of practical situations, there exists a need to be able to predict heat transfer rates from such narrow plates. Attention has here been given to a plate with a uniform surface heat flux. The magnitude of the edge effects will, in general, depend on the boundary conditions existing near the edge of the plate. To examine this effect, two situations have been considered. In one, the heated plate is imbedded in a large plane adiabatic surface, the surfaces of the heated plane and the adiabatic surface being in the same plane while in the second there are plane adiabatic surfaces above and below the heated plate but the edge of the plate is directly exposed to the surrounding fluid. The flow has been assumed to be steady and laminar and it has been assumed that the fluid properties are constant except for the density change with temperature which gives rise to the buoyancy forces, this having been treated by using the Boussinesq approach. It has also been assumed that the flow is symmetrical about the vertical centre-plane of the plate. The solution has been obtained by numerically solving the full three-dimensional form of the governing equations, these equations being written in terms of dimensionless variables. Results have only been obtained for a Prandtl number of 0.7. A wide range of the other governing parameters have been considered for both edge situations and the conditions under which three dimensional flow effects can be neglected have been deduced.


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