An Experimental and Computational Investigation of a Pulsed Air-Jet Excitation System on a Rotating Bladed Disk

2021 ◽  
Vol 143 (1) ◽  
Author(s):  
Eric Kurstak ◽  
Kiran D'Souza

Abstract Nonsynchronous vibrations are a difficult problem to address for turbomachines due to the complex nature of the forcing. Such vibrations can be caused by vortex shedding, flow instabilities, stall cells, or flutter. Testing a design with such excitations can be difficult in practice due to the required forcing. This work demonstrates an experimental excitation method using pulsed air jet excitation to create nonsynchronous vibrations in engine hardware rotating at nominal design speeds. Experimental runs were conducted to excite a number of engine orders (EOs). Blade tip timing was used to measure the blade response without interfering with the blade dynamics. The bladed disk was held at a constant rotational speed while the air jets were pulsed at a sweeping frequency to simulate rotating forcing. Computational models of the physical system were constructed using parametric reduced order models that incorporate the effects of rotational speed and small mistuning. The computational model was used in simulations that mimic the experiment; the forcing was swept across the blades while being pulsed. This results in a system response that cannot be captured using traditional harmonic analyses. The computational and experimental datasets were compared through mistuning values, amplitudes, and the nodal diameter (ND) content in the system response.

Author(s):  
Eric Kurstak ◽  
Kiran D’Souza

Abstract Non-synchronous vibrations are a difficult problem to address for turbomachines due to the complex nature of the forcing. Such vibrations can be caused by vortex shedding, flow instabilities, stall cells, or flutter. Testing a design with such excitations can be difficult in practice due to the required forcing. This work demonstrates an experimental excitation method using pulsed air jet excitation to create non-synchronous vibrations in engine hardware rotating at nominal design speeds. Experimental runs were conducted to excite a number of engine orders. Blade tip timing was used to measure the blade response without interfering with the blade dynamics. The bladed disk was held at a constant rotational speed while the air jets were pulsed at a sweeping frequency to simulate rotating forcing. Computational models of the physical system were constructed using parametric reduced order models that incorporate the effects of rotational speed and small mistuning. The computational model was used in simulations that mimic the experiment; the forcing was swept across the blades while being pulsed. This results in a system response that cannot be captured using traditional harmonic analyses. The computational and experimental datasets were compared through mistuning values, amplitudes, and the nodal diameter content in the system response.


2014 ◽  
Vol 663 ◽  
pp. 322-328 ◽  
Author(s):  
Ali Ahmed Gitan ◽  
Rozli Zulkifli ◽  
Kamaruzaman Sopian ◽  
Shahrir Abdullah

The problem of environmental pollution and depletion of fossil fuel can be reduced in automotives by using an alternative bio-fuel and improve the ignition process in engine. Both solutions need to use the fuel preheating technique. This work presents the idea of fuel preheating by using exhaust impingement on the fuel tank. Heat transfer between twin pulsating hot air jets and flat copper target was investigated as an application for preheating of automotive fuel to improve ignition process in the engine. The nozzle of 20 mm was used to produce air jet of Reynolds number, Re ≃ 5500 and a temperature of 54°C. The impinged target was imposed to still air surrounding at temperature of 24°C. Pulsating frequencies of 10-50 Hz were applied on air jets by using twin pulsating jet mechanism. The effect of pulsation frequency on heat transfer was measured using IR camera and heat flux-temperature micro foil sensor. The results obtained by both of these methods showed well agreement. Also, the results revealed significant influence of flow rate difference between steady and pulsating jet cases. In addition, the highest Nusselt number, Nu ≃ 7.2, was obtained at pulsation frequency of 20 Hz.


2011 ◽  
Vol 2 (2) ◽  
pp. 284-295
Author(s):  
D. Steenbrugge

Open- and closed-toe voicing of flue organ pipes constitute two opposite extremes of possible ways todetermine the air-jet flow rate through the flue. The latter method offers more voicing control parametersand thus more flexibility, at the expense of a necessary pressure loss at the toe hole. Another differencebetween both cases arises from different air-jet characteristics, such as velocity profile, Re number, flowmomentum or aspect ratio, the latter influencing jet instability. Furthermore, for closed-toe voicing, the flowfield in the pipe foot is modified by an axisymmetric air jet created through the highly constricted toe hole.Velocity measurements on air jets, pressure measurements in the pipe foot are presented, compared anddiscussed for both voicing methods. The ratio of flue to toe hole area is shown to be the sole pipeparameter to entirely determine the jet velocity and can be useful to quantitatively characterize flue and toehole voicing. Open-toe voicing turns out to be the more delicate and low-pressure only method becauseany modification of the flue has consequences on all aspects of the pipe operation, whereas the closed-toemethod, in connection with higher pressures and with active involvement of cut-up adjustment, allows someseparation between sound timbre and power regulation.


2021 ◽  
Vol 246 ◽  
pp. 02001
Author(s):  
Ülar Palmiste ◽  
Tauno Meier ◽  
Jarek Kurnitski ◽  
Hendrik Voll

The purpose of the study was to experimentally test the performance of four types of wall-mounted mechanical ventilation exhaust air outlet devices. A full-scale mock-up of a segment of an external wall with an exhaust air outlet was constructed. The tested exhaust air devices include a gravity louver, fixed-blade louver, louver plate, and exhaust nozzle. The performance assessment included two types of experiments over the exhaust airflow rate range of 25–94 l/s at isothermal conditions with no influencing wind: (i) the particle tracer method with smoke to visualize the exhaust air jets from the outlets, and (ii) the tracer gas method to measure the dilution of CO2 concentration in the exhaust air jet. Furthermore, the aerodynamic performance was comparatively evaluated in terms of pressure drop and exhaust air face velocity at the outlet. The qualitative comparison of airflow patterns by smoke visualization showed notable differences between the tested device types. Concentration decrease evaluation indicated that the exhaust air pollutants are more efficiently transported away from the building wall by exhaust outlets that discharge at 0–45 degrees downwards from the horizontal plane. Discharge angles 60–90 degrees downwards produced a wall-attached jet and the pollutant tracer concentration remained relatively high in the vicinity of the wall.


Author(s):  
Gongnan Xie ◽  
Bengt Sunde´n ◽  
Weihong Zhang

The blade tip region encounters high thermal loads because of the hot gas leakage flows, and it must therefore be cooled to ensure a long durability and safe operation. A common way to cool a blade tip is to design serpentine passages with 180° turn under the blade tip-cap inside the turbine blade. Improved internal convective cooling is therefore required to increase blade tip lifetime. Pins, dimples and protrusions are well recognized as effective devices to augment heat transfer in various applications. In this paper, enhanced heat transfer of an internal blade tip-wall has been predicted numerically. The computational models consist of a two-pass channel with 180° turn and arrays of circular pins or hemispherical dimples or protrusions internally mounted on the tip-wall. Inlet Reynolds numbers are ranging from 100,000 to 600,000. The overall performance of the two-pass channels is evaluated. Numerical results show that the heat transfer enhancement of the pinned tip is up to a factor of 3.0 higher than that of a smooth tip while the dimpled-tip and protruded-tip provide about 2.0 times higher heat transfer. These augmentations are achieved at the cost of an increase of pressure drop by less than 10%. By comparing the present cooling concepts with pins, dimples and protrusions, it is shown that the pinned-tip exhibit best performance to improve the blade tip cooling. However, when disregarding the added active area and considering the added mechanical stress, it is suggested that the usage of dimples is more suitable to enhance blade tip cooling, especially at low Reynolds numbers.


Author(s):  
Jiaguangyi Xiao ◽  
Yong Chen ◽  
Hua Ouyang ◽  
Anjenq Wang

Interactions between casings and bladed-disks of modern turbofan engines may occur through various mechanisms: casing distortions, rotor vibrations and casing vibrations to name a few. These interactions might lead to nonlinear blade vibrations, which could then induce severe damages to both structures. The impacts of casing vibrations on the vibration behaviors of engine blades are studied in this paper. A two-dimensional in-plane model is established in this paper. Fan blade, disk and casing are modeled using beam element. Craig-Bampton model reduction is applied to simplify the model. Penalty method mixed with golden section method is created and used for contact treatments. The interaction is initiated by the external forces acting on the casing. The casing is excited to two-, three- and four-nodal diameter vibration patterns, respectively. In order to capture the core of the problem, contact forces applied to the casing, and casing damping are neglected. Steady casing vibrations could thus be generated. Blade vibrations are calculated in a wide rotating speed range, maximum amplitudes are recorded and studied. The results show that the bladed-disk will have several vibration peaks in the calculated rotating speed range. To figure out the physical mechanisms of these peaks, Fourier spectrums as well as different bladed-disk materials are introduced. Almost all vibration peaks can be explained by three kinds of mechanisms found and summarized in this paper. Two of them are related to travelling waves and the third is related to harmonics. Speed and frequency margins that are related to blade-tip-rub induced vibrations are defined and analyzed. The findings and ideas shown in this paper can be used as a reference in engine preliminary structural design to avoid potential blade tip-rub induced damages.


2020 ◽  
Vol 10 (17) ◽  
pp. 5930
Author(s):  
Saeed Bornassi ◽  
Christian Maria Firrone ◽  
Teresa Maria Berruti

The present paper is focused on the post processing of the data coming from the Blade Tip-Timing (BTT) sensors in the case where two very close peaks are present in the frequency response of the vibrating system. This type of dynamic response with two very close peaks can occur quite often in bladed disks. It is related to the fact that the bladed disk is not perfectly cyclic symmetric and the so called “mistuning” is present. A method based on the fitting of the BTT sensors data by means of a 2 degrees of freedom (2DOF) dynamic model is proposed. Nonlinear least square optimization technique is employed for identification of the vibration characteristics. A numerical test case based on a lump parameter model of a bladed disk assembly is used to simulate different response curves and the corresponding sensors signals. The Frequency Response Function (FRF) constructed at the resonance region is compared with the traditional Sine fitting results, the resonance frequencies and damping values estimated by the fitting procedure are also reported. Accurate predictions are achieved and the results demonstrate the considerable capacity of the 2DOF method to be used as a standalone or as a complement to the standard Sine fitting method.


1997 ◽  
Vol 119 (3) ◽  
pp. 559-565 ◽  
Author(s):  
P. J. Vermeulen ◽  
V. Ramesh

Successful NOx measurements at the end of the primary zone of a small tubular combustor of conventional gas turbine design, employing acoustically controlled primary zone air-jet mixing processes, have been made at scaled 1/4 and 1/8 load operating conditions. Testing at 1/8 load significantly increased the effective strength of the acoustic drive, which strongly improved the mixing by the acoustically driven primary zone air-jets. The acoustic drive caused partial blockage of the combustor primary zone airflow. This increased the equivalence ratio and the gas temperature, and made the gas temperature distribution more uniform, except for lean conditions at 1/8 load, in the plane of the NOx measurements. This explained the measured greater NOx “with-drive,” and the distinctly more uniform NOx distribution, which confirmed that mixing was acoustically augmented. The acoustically produced changes were greater at 1/8 load. The acoustic drive significantly changed the combustor operating characteristic so far as mean NOx was concerned, and under lean conditions at 1/8 load mean NOx was reduced, indicating that a value of 10 ppm is possible (a 50 percent reduction).


Author(s):  
Corso Padova ◽  
Jeffery Barton ◽  
Michael G. Dunn ◽  
Steve Manwaring

Experimental results obtained for an Inconel compressor blade rubbing a steel casing at engine speed are described. Load cell, strain gauge and accelerometer measurements are discussed and then applied to analyze the metal-on-metal interaction resulting from sudden incursions of varying severity, defined by incursion depths ranging from 13 μm to 762 μm (0.0005-in to 0.030-in). The results presented describe the transient dynamics of rotor and casing vibro-impact response at engine operational speed similar to those experienced in flight. Force components at the blade tip in axial and circumferential directions for a rub of moderate incursion depth (140 μm) are compared to those for a severe rub (406 μm). Similar general trends of variation during the metal-to-metal contact are observed. However, in the nearly three-fold higher incursion the maximum incurred circumferential load increases significantly, while the maximum incurred axial load increases much less, demonstrating the non-linear nature of the rub phenomena. Concurrently, the stress magnification on the rubbing blade at root mid-chord, at tip leading edge, and at tip trailing edge is discussed. The results point to the possibility of failure occurring first at the airfoil trailing edge. Such a failure was in fact observed in the most severe rub obtained to date in the laboratory, consistent with field observations. Computational models to analyze the non-linear dynamic response of a rotating beam with periodic pulse loading at the free-end are currently under development and are noted.


Author(s):  
Edward Canepa ◽  
Andrea Cattanei ◽  
Fabio Mazzocut Zecchin

The effect of rotational speed and pressure rise on the leakage flow noise radiated by a low-speed axial fan, provided with rotating shroud, has been systematically investigated. The flow in the gap region has been studied by means of particle image velocimetry (PIV) measurements taken in the meridional plane. At low blade loading, the leakage flow is restrained close to the rotor ring and, at higher loading, it forms a wide recirculation zone. In the latter conditions, an unsteady flow separation likely takes place in the blade tip region which may be observed in the instantaneous flow field only. The leakage flow noise generally increases with the blade loading, but is non-monotonic, as the overall sound pressure level (OASPL) growth is interrupted by local minima; such a trend is qualitatively independent of the rotational speed. As the loading increases, the sound pressure level (SPL) spectrum shows important modifications, since the characteristic frequency of the subharmonic narrowband humps related to the leakage noise decreases; furthermore, height and width of the humps vary non-monotonically. Such a complicated behavior is likely related to the modifications in the leakage flow pattern and also to the appearance of the flow separation at the blade tip.


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