A Numerical Study to Control the Combustion Performance of a Syngas-Fueled HCCI Engine at Medium and High Loads Using Different Piston Bowl Geometry and Exhaust Gas Recirculation

2020 ◽  
Vol 143 (8) ◽  
Author(s):  
Kabbir Ali ◽  
Changup Kim ◽  
Yonggyu Lee ◽  
Seungmook Oh ◽  
Kiseong Kim

Abstract This study aims to analyze the effect of piston bowl geometry on the combustion and emission performance of the syngas-fueled homogenous charge compression ignition (HCCI) engine, which operates under lean air–fuel mixture conditions for power plant usage. Three different piston bowl geometries were used with a reduction of piston bowl depth and squish area ratio of the baseline piston bowl with the same compression ratio of 17.1. Additionally, exhaust gas recirculation (EGR) is used to control the maximum pressure rise rate (MPRR) of syngas-fueled HCCI engines. To simulate the combustion process at medium load (5 bar indicated mean effective pressure (IMEP)) and high loads of (8 and 10 bar IMEP), ansys forte cfd package was used, and the calculated results were compared with Aceves et al.’s Multi-zone HCCI model, using the same chemical kinetics set (Gri-Mech 3.0). All calculations were accomplished at maximum brake torque (MBT) conditions, by sweeping the air–fuel mixture temperature at the inlet valve close (TIVC). This study reveals that the TIVC of the air–fuel mixture and the heat loss rate through the wall are the main factors that influence combustion phasing by changing the piston bowl geometry. It also finds that although pistons B and C give high thermal efficiency, they cannot be used for the combustion process, due to the very high MPRR and NOx emissions. Even though the baseline piston shows high MPRR (23 bar/degree), it is reduced, and reveals an acceptable range of 10–12 bar/degree, using 30% EGR.

2021 ◽  
pp. 1-27
Author(s):  
Kabbir Ali ◽  
Changup Kim ◽  
Yonggyu Lee ◽  
Seungmook Oh ◽  
Ki-Seong Kim

Abstract This study analyzes the combustion performance of a syngas-fueled homogenous charge compression ignition (HCCI) engine using a toroidal piston, square bowl, and flat piston shape, at low, medium, and high loads, with a constant compression ratio of 17.1. In this study, the square bowl shape is optimized by reducing the piston bowl depth and squish area ratio (squish area/cylinder cross-sectional area) from (34 to 20, 10, and 2.5) %, and compared with the flat piston shape and toroidal piston shape. This HCCI engine operates under an overly lean air–fuel mixture condition for power plant usage. ANSYS Forte CFD with GRI Mech3.0 chemical kinetics is used for combustion analysis, and the calculated results are validated by the experimental results. All simulations are accomplished at maximum brake torque (MBT) by altering the air–fuel mixture temperature at IVC with a constant equivalence ratio of 0.27. This study reveals that the main factors that affect the start of combustion , maximum pressure rise rate (MPRR), combustion efficiency, and thermal efficiency by changing the piston shape are the squish flow and reverse squish flow effects. Therefore, the square bowl piston D is the optimized piston shape that offers low MPRR and high combustion performance for the syngas-fueled HCCI engine, due to the weak squish flow and low heat loss rate through the combustion chamber wall, respectively, compared to the other piston shapes of square bowl piston A, B, and C, flat piston, and toroidal (baseline) piston shape.


Author(s):  
Joseph Ranalli ◽  
Don Ferguson

Exhaust gas recirculation has been proposed as a potential strategy for reducing the cost and efficiency penalty associated with postcombustion carbon capture. However, this approach may cause as-yet unresolved effects on the combustion process, including additional potential for the occurrence of thermoacoustic instabilities. Flame dynamics, characterized by the flame transfer function, were measured in traditional swirl stabilized and low-swirl injector combustor configurations, subject to exhaust gas circulation simulated by N2 and CO2 dilution. The flame transfer functions exhibited behavior consistent with a low-pass filter and showed phase dominated by delay. Flame transfer function frequencies were nondimensionalized using Strouhal number to highlight the convective nature of this delay. Dilution was observed to influence the dynamics primarily through its role in changing the size of the flame, indicating that it plays a similar role in determining the dynamics as changes in the equivalence ratio. Notchlike features in the flame transfer function were shown to be related to interference behaviors associated with the convective nature of the flame response. Some similarities between the two stabilization configurations proved limiting and generalization of the physical behaviors will require additional investigation.


2020 ◽  
Vol 21 (10) ◽  
pp. 1819-1834
Author(s):  
Bryan P Maldonado ◽  
Nan Li ◽  
Ilya Kolmanovsky ◽  
Anna G Stefanopoulou

Cycle-to-cycle feedback control is employed to achieve optimal combustion phasing while maintaining high levels of exhaust gas recirculation by adjusting the spark advance and the exhaust gas recirculation valve position. The control development is based on a control-oriented model that captures the effects of throttle position, exhaust gas recirculation valve position, and spark timing on the combustion phasing. Under the assumption that in-cylinder pressure information is available, an adaptive extended Kalman filter approach is used to estimate the exhaust gas recirculation rate into the intake manifold based on combustion phasing measurements. The estimation algorithm is adaptive since the cycle-to-cycle combustion variability (output covariance) is not known a priori and changes with operating conditions. A linear quadratic regulator controller is designed to maintain optimal combustion phasing while maximizing exhaust gas recirculation levels during load transients coming from throttle tip-in and tip-out commands from the driver. During throttle tip-outs, however, a combination of a high exhaust gas recirculation rate and an overly advanced spark, product of the dynamic response of the system, generates a sequence of misfire events. In this work, an explicit reference governor is used as an add-on scheme to the closed-loop system in order to avoid the violation of the misfire limit. The reference governor is enhanced with model-free learning which enables it to avoid misfires after a learning phase. Experimental results are reported which illustrate the potential of the proposed control strategy for achieving an optimal combustion process during highly diluted conditions for improving fuel efficiency.


2019 ◽  
Vol 21 (8) ◽  
pp. 1555-1573 ◽  
Author(s):  
Michael Pamminger ◽  
Buyu Wang ◽  
Carrie M Hall ◽  
Ryan Vojtech ◽  
Thomas Wallner

Steady-state experiments were conducted on a 12.4L, six-cylinder heavy-duty engine to investigate the influence of port-injected water and dilution via exhaust gas recirculation (EGR) on combustion and emissions for diesel and gasoline operation. Adding a diluent to the combustion process reduces peak combustion temperatures and can reduce the reactivity of the charge, thereby increasing the ignition-delay and, allowing for more time to premix air and fuel. Experiments spanned water/fuel mass ratios up to 140mass% and exhaust gas recirculation ratios up to 20vol% for gasoline and diesel operation with different injection strategies. Diluting the combustion process with either water or EGR resulted in a significant reduction in nitrogen oxide emissions along with a reduction in brake thermal efficiency. The sensitivity of brake thermal efficiency to water and EGR varied among the fuels and injection strategies investigated. An efficiency breakdown revealed that water injection considerably reduced the wall heat transfer; however, a substantial increase in exhaust enthalpy offset the reduction in wall heat transfer and led to a reduction in brake thermal efficiency. Regular diesel operation with main and post injection exhibited a brake thermal efficiency of 45.8% and a 0.3% reduction at a water/fuel ratio of 120%. The engine operation with gasoline, early pilot, and main injection strategy showed a brake thermal efficiency of 45.0% at 0% water/fuel ratio, and a 1.2% decrease in brake thermal efficiency for a water/fuel ratio of 140%. Using EGR as a diluent reduced the brake thermal efficiency by 0.3% for diesel operation, comparing ratios of 0% and 20% EGR. However, a higher impact on brake thermal efficiency was seen for gasoline operation with early pilot and main injection strategy, with a reduction of about 0.8% comparing 0% and 20% EGR. Dilution by means of EGR exhibited a reduction in nitrogen oxide emissions up to 15 g/kWh; water injection showed only up to 10 g/kWh reduction for the EGR rates and water/fuel ratio investigated.


Author(s):  
Fengjun Yan ◽  
Junmin Wang

Fueling control in Diesel engines is not only of significance to the combustion process in one particular cycle, but also influences the subsequent dynamics of air-path loop and combustion events, particularly when exhaust gas recirculation (EGR) is employed. To better reveal such inherently interactive relations, this paper presents a physics-based, control-oriented model describing the dynamics of the intake conditions with fuel injection profile being its input for Diesel engines equipped with EGR and turbocharging systems. The effectiveness of this model is validated by comparing the predictive results with those produced by a high-fidelity 1-D computational GT-Power engine model.


Author(s):  
V Pirouzpanah ◽  
R Khoshbakhti Saray

Dual-fuel engines at part loads inevitably suffer from lower thermal efficiency and higher carbon monoxide and unburned fuel emission. The present work was carried out to investigate the combustion characteristics of a dual-fuel (diesel-gas) engine at part loads, using a single-zone combustion model with detailed chemical kinetics for combustion of natural gas fuel. The authors have developed software in which the pilot fuel is considered as a subsidiary zone and a heat source derived from two superimposedWiebe combustion functions to account for its contribution to ignition of the gaseous fuel and the rest of the total released energy. The chemical kinetics mechanism consists of 112 reactions with 34 species. This quasi-two-zone combustion model is able to establish the development of the combustion process with time and the associated important operating parameters, such as pressure, temperature, heat release rate (HRR), and species concentration. Therefore, this paper describes an attempt to investigate the combustion phenomenon at part loads and using hot exhaust gas recirculation (EGR) to improve the above-mentioned drawbacks and problems. By employing this technique, it is found that lower percentages of EGR and allowance for its thermal and radical effects have a positive influence on performance and emission parameters of dual-fuel engines at part loads. Predicted values show good agreement with corresponding experimental values under special engine operating conditions (quarter-load, 1400 r/min). Implications are discussed in detail.


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