Effect of Tip Clearance on the Aeroelastic Stability of a Wide-Chord Fan Rotor

2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Xu Dong ◽  
Yingjie Zhang ◽  
Ziqing Zhang ◽  
Xingen Lu ◽  
Yanfeng Zhang
Keyword(s):  
High Speed ◽  
Pressure Ratio ◽  
Tip Clearance ◽  
Influence Coefficient ◽  
Pressure Amplitude ◽  
Aeroelastic Stability ◽  
Local Flow ◽  
Blade Loading ◽  
Unsteady Pressure ◽  
Aerodynamic Damping

Abstract This research presents a series of simulations that investigate the effects of tip clearance on the aeroelastic stability of a wide-chord high-speed transonic fan rotor. The results show that the stall margin and the total pressure ratio decreases as the tip clearance increases. The effect of tip clearance on the blade loading can extend to 30% span. The phase of the influence coefficient without tip clearance is different from that with clearance, which causes the most unstable aerodynamic damping to shift in the nodal diameter. As the clearance increases from 0.25 mm to 2 mm, the damping decreases. The nonmonotonic behavior found by other researchers was not observed in this study. We conclude that the tip clearance affects the aeroelastic stability in two ways. The first is to change the blade loading so that the amplitude of the unsteady pressure increases or decreases, while the phase hardly changes, resulting in changes in aerodynamic damping. The second is to change the local flow so that the unsteady pressure amplitude and the phase change locally.

The Impact of Blade Loading and Unsteady Pressure Bifurcations on Low-Pressure Turbine Flutter Boundaries

2015 ◽  
Author(s):  
Joshua J. Waite ◽  
Robert E. Kielb
Keyword(s):  
Mode Shape ◽  
Pressure Ratio ◽  
Low Pressure ◽  
Forced Response ◽  
Blade Loading ◽  
Unsteady Pressure ◽  
Aerodynamic Damping ◽  
Low Pressure Turbine ◽  
Reduced Frequency ◽  
The Impact

The three major aeroelastic issues in the turbomachinery blades of jet engines and power turbines are forced response, non-synchronous vibrations, and flutter. Flutter primarily affects high-aspect ratio blades found in the fan, fore high-pressure compressor stages, and aft low-pressure turbine (LPT) stages as low natural frequencies and high axial velocities create smaller reduced frequencies. Often with LPT flutter analyses, physical insights are lost in the exhaustive quest for determining whether the aerodynamic damping is positive or negative. This paper underlines some well known causes of low-pressure turbine flutter in addition to one novel catalyst. In particular, an emphasis is placed on revealing how local aerodynamic damping contributions change as a function of unsteady (e.g. mode shape, reduced frequency) and steady (e.g. blade torque, pressure ratio) parameters. To this end, frequency domain RANS CFD analyses are used as computational wind tunnels to investigate how aerodynamic loading variations affect flutter boundaries. Preliminary results show clear trends between the aerodynamic work influence coefficients and variations in exit Mach number and back pressure, especially for torsional mode shapes affecting the passage throat. Additionally, visualizations of qualitative bifurcations in the unsteady pressure phases around the airfoil shed light on how local damping contributions evolve with steady loading. Final results indicate a sharp drop in aeroelastic stability near specific regions of the pressure ratio indicating a strong correlation between blade loading and flutter. Passage throat shock behavior is shown to be a controlling factor near the trailing edge, and like critical reduced frequency, this phenomenon is shown to be highly dependent on the vibratory mode shape.

The Impact of Blade Loading and Unsteady Pressure Bifurcations on Low-Pressure Turbine Flutter Boundaries

2015 ◽  
Vol 138 (4) ◽  
Author(s):  
Joshua J. Waite ◽  
Robert E. Kielb
Keyword(s):  
Mode Shape ◽  
Pressure Ratio ◽  
Low Pressure ◽  
Forced Response ◽  
Blade Loading ◽  
Unsteady Pressure ◽  
Aerodynamic Damping ◽  
Low Pressure Turbine ◽  
Reduced Frequency ◽  
The Impact

The three major aeroelastic issues in the turbomachinery blades of jet engines and power turbines are forced response, nonsynchronous vibrations, and flutter. Flutter primarily affects high-aspect ratio blades found in the fan, fore high-pressure compressor stages, and aft low-pressure turbine (LPT) stages as low natural frequencies and high axial velocities create smaller reduced frequencies. Often with LPT flutter analyses, physical insights are lost in the exhaustive quest for determining whether the aerodynamic damping is positive or negative. This paper underlines some well-known causes of the LPT flutter in addition to one novel catalyst. In particular, an emphasis is placed on revealing how local aerodynamic damping contributions change as a function of unsteady (e.g., mode shape, reduced frequency) and steady (e.g., blade torque, pressure ratio) parameters. To this end, frequency domain Reynolds-averaged Navier–Stokes (RANS) CFD analyses are used as computational wind tunnels to investigate how aerodynamic loading variations affect flutter boundaries. Preliminary results show clear trends between the aerodynamic work influence coefficients and variations in exit Mach number and back pressure, especially for torsional mode shapes affecting the passage throat. Additionally, visualizations of qualitative bifurcations in the unsteady pressure phases around the airfoil shed light on how local damping contributions evolve with steady loading. Final results indicate a sharp drop in aeroelastic stability near specific regions of the pressure ratio, indicating a strong correlation between blade loading and flutter. Passage throat shock behavior is shown to be a controlling factor near the trailing edge, and as with critical reduced frequency, this phenomenon is shown to be highly dependent on the vibratory mode shape.

Effect of Different Geometrical Inlet Pipes on a High Speed Centrifugal Compressor

2013 ◽  
Author(s):  
Ce Yang ◽  
Ben Zhao ◽  
C. C. Ma ◽  
Dazhong Lao ◽  
Mi Zhou
Keyword(s):  
Centrifugal Compressor ◽  
High Speed ◽  
Pressure Ratio ◽  
Inlet Pipe ◽  
Unsteady Pressure ◽  
Bent Pipe ◽  
Low Mass ◽  
Compressor Performance ◽  
Spectral Frequency ◽  
The One

Two different inlet configurations, including a straight pipe and a bent pipe, were experimentally tested and numerically simulated using a high-speed, low-mass flow centrifugal compressor. The pressure ratios of the compressor with the two inlet configurations were tested and then compared to illustrate the effect of the bent inlet pipe on the compressor. Furthermore, different circumferential positions of the bent inlet pipe relative to the volute are discussed for two purposes. One purpose is to describe the changes in the compressor performance that result from altering the circumferential position of the bent inlet pipe relative to the volute. This change in performance may be the so-called clocking effect, and its mechanism is different from the one in multistage turbomachinery. The other purpose is to investigate the unsteady flow for different matching states of the bent inlet pipe and volute. Thus, the frequency spectrum of unsteady pressure fluctuation was applied to analyze the aerodynamic response. Compared with the straight inlet pipe, the experimental results show that the pressure ratio is modulated and that the choke point is shifted in the bent inlet pipe. Similarly, the pressure ratio can be influenced by altering the circumferential position of the bent inlet pipe relative to the volute, which may have an effect on the unsteady pressure in the rotor section. Therefore, the magnitude of interest spectral frequency is significantly changed by clocking the bent inlet pipe.

Aerodynamic Damping Predictions Using a Linearized Navier-Stokes Analysis

1999 ◽  
Author(s):  
Daniel Hoyniak ◽  
William S. Clark
Keyword(s):  
Experimental Data ◽  
High Speed ◽  
Operating Conditions ◽  
The Other ◽  
Navier Stokes ◽  
Turbine Cascade ◽  
Blade Loading ◽  
Operating Condition ◽  
Linear Cascade ◽  
Aerodynamic Damping

A recently developed two dimensional, linearized Navier-Stokes algorithm, capable of modeling the unsteady flows encountered in turbomachinery applications, has been benchmarked and validated for use in the prediction of the aerodynamic damping. Benchmarking was accomplished by comparing numerical simulations with experimental data for two geometries. The first geometry investigated is a high turning turbine cascade. For this configuration, two different steady operating conditions were considered. The exit flow for one operating condition is subsonic whereas the exit flow for the other operating condition is supersonic. The second geometry investigated is a tip section from a high speed fan. Again, two separate steady operating conditions were examined. For this fan geometry, one operating condition falls within an experimentally observed flutter region whereas the other operating condition was observed experimentally to be flutter free. For both geometries considered, experimental measurements of the unsteady blade surface pressures were acquired for a linear cascade subjected to small amplitude torsional vibrations. Comparisons between the numerical calculations and the experimental data demonstrate the ability of the present computational model to predict accurately the steady and unsteady blade loading, and hence the aerodynamic damping, for each configuration presented.

Design and Test of an Aspirated Counter-Rotating Fan

2006 ◽  
Author(s):  
Jack L. Kerrebrock ◽  
Alan H. Epstein ◽  
Ali A. Merchant ◽  
Gerald R. Guenette ◽  
David Parker ◽  
...  
Keyword(s):  
Guide Vane ◽  
Pressure Ratio ◽  
Tip Clearance ◽  
Inlet Guide Vane ◽  
Suction Surface ◽  
Viscous Boundary Layer ◽  
Blade Loading ◽  
Design Speed ◽  
Viscous Boundary ◽  
Shock Loss

The design and test of a two-stage, vaneless, aspirated counter-rotating fan is presented in this paper. The fan nominal design objectives were a pressure ratio of 3:1 and adiabatic efficiency of 87%. A pressure ratio of 2.9 at 89% efficiency was measured in the tests. The configuration consists of a counter-swirl-producing inlet guide vane, followed by a high tip speed (1450 feet/sec) non-aspirated rotor, and a counter-rotating low speed (1150 feet/sec) aspirated rotor. The lower tip speed and lower solidity of the second rotor results in a blade loading above conventional limits, but enables a balance between the shock loss and viscous boundary layer loss, the latter of which can be controlled by aspiration. The aspiration slot on the second rotor suction surface extends from the hub up to 80% span, with a conventional tip clearance, and the bleed flow is discharged at the hub. The fan was tested in a short duration blowdown facility. Particular attention was given to the design of the instrumentation to obtain efficiency measurements within 0.5 percentage points. High response static pressure measurements were taken between the rotors and downstream of the fan to determine the stall behavior. Pressure ratio, mass flow, and efficiency on speedlines from 90% to 102% of the design speed are presented and discussed along with comparison to CFD predictions and design intent. The results presented here complement those presented earlier for two aspirated fan stages with tip shrouds, extending the validated design space for aspirated compressors to include designs with conventional unshrouded rotors and with inward removal of the aspirated flow.

Analysis Method of NSV and Influence of Tip Clearance Flow Instabilities on NSV in an Axial Transonic Compressor Rotor

2021 ◽  
pp. 1-80
Author(s):  
Le Han ◽  
Dasheng Wei ◽  
Yanrong Wang ◽  
Xianghua Jiang ◽  
Xiaojie Zhang
Keyword(s):  
Maximum Amplitude ◽  
Tip Clearance ◽  
Modal Shape ◽  
Blade Vibration ◽  
Tip Clearance Flow ◽  
Unsteady Pressure ◽  
Aerodynamic Damping ◽  
Transonic Compressor ◽  
Clearance Flow ◽  
Negative Damping

Abstract The relationship between tip clearance flow (TCF) and blade vibration in locked-in region is numerically investigated on a transonic rotor. The numerical method is verified by citing references. The phase of TCF changes with the operating condition. A separation method of the unsteady pressure caused by TCF and blade vibration is developed. The unsteady pressure during NSV is separated into the TCF and vibration components under 1B and 8th modes. The unsteady pressure of TCF is similar with that of rigid blade. The unsteady pressure of blade vibration is larger at part span, and its distribution depends on the modal shape and vibrating amplitude. The unsteady pressure of TCF and blade vibration determine the aerodynamic damping in locked-in region. The aerodynamic damping of TCF changes with the TCF phase. TCF provides positive damping at some phases and negative damping at other phases. The aerodynamic work of TCF and blade vibration increases linearly and at the rate of square with the vibrating amplitude, respectively. TCF is dominant in the initial stage of vibration. With the vibrating amplitude increasing, the aerodynamic work of vibration catches up gradually. NSV occurs when TCF provides negative damping and the unsteady pressure of vibration provides positive damping. If the work of vibration is negative, vibration will be enlarged until failure. The maximum amplitude of NSV canbe obtained by calculating the balance of work. For the 8th mode, the limit amplitude under 0ND is 0.0926%C corresponding to vibration stress of 60MPa.

Experiment on Linear Compressor Cascade With 3-D Blade Oscillation

2003 ◽  
Author(s):  
H. Yang ◽  
L. He
Keyword(s):  
Steady Flow ◽  
Three Dimensional ◽  
Diffusion Profile ◽  
Tip Clearance ◽  
Influence Coefficient ◽  
Pressure Amplitude ◽  
Compressor Cascade ◽  
Pressure Transducers ◽  
Influence Coefficient Method ◽  
Linear Compressor Cascade

An experiment has been carried out to enhance the understanding of 3D blade aeroelastic mechanisms and to produce test data of realistic configurations for validation of advanced 3D aeromechanical methods. A low speed rig with a compressor cascade consisting of seven prismatic blades of controlled diffusion profile has been commissioned. The middle blade is mechanically driven to oscillate in a 3D bending/flapping mode. At a nominal steady flow condition unsteady pressure measurements were performed at six spanwise sections for three different reduced frequencies and two different tip-clearance gaps. Off-board pressure transducers were utilized in conjunction with a transfer-function method to correct tubing distortion errors. The linearity of aerodynamic response is confirmed by the tests with different blade oscillation amplitudes, which enables the tuned cascade results to be constructed by using the Influence Coefficient Method. The measured results illustrate fully three-dimensional unsteady behaviour. Strong spanwise unsteady interaction leads to a non-proportional distribution of pressure amplitude at different spanwise locations. The tests with different tip-clearance gaps (1–2% span) show that the near tip region is destabilised as the tip gap is increased. This may be attributed to the local unloading of the corresponding steady flow. The destabilised region is seen to extend to approximately 20% of the blade span. The total aerodynamic damping at the least stable inter-blade phase angle has been reduced by 27%, when the tip gap is increased from nearly zero to 2% span.

Three-Dimensional Unsteady Flow for an Oscillating Turbine Blade and the Influence of Tip Leakage

1998 ◽  
Vol 122 (1) ◽  
pp. 93-101 ◽  
Author(s):  
D. L. Bell ◽  
L. He
Keyword(s):  
Unsteady Flow ◽  
Turbine Blade ◽  
Three Dimensional ◽  
Unsteady Aerodynamics ◽  
Tip Clearance ◽  
Computational Results ◽  
Blade Loading ◽  
Tip Leakage ◽  
Unsteady Pressure ◽  
Reduced Frequency

The results of two investigations, concerning the aerodynamic response of a turbine blade oscillating in a three-dimensional bending mode, are presented in this paper. The first is an experimental and computational study, designed to produce detailed three-dimensional test cases for aeroelastic applications and examine the ability of a three-dimensional time-marching Euler method to predict the relevant unsteady aerodynamics. Extensive blade surface unsteady pressure measurements were obtained over a range of reduced frequency from a test facility with clearly defined boundary conditions (Bell and He, 1997, ASME Paper No. 97-GT-105). The test data indicate a significant three-dimensional effect, whereby the amplitude of the unsteady pressure response at different spanwise locations is largely insensitive to the local bending amplitude. The computational results, which are the first to be supported by detailed three-dimensional test data, demonstrate the ability of the inviscid method to capture the three-dimensional behavior exhibited by the experimental measurements and a good level of quantitative agreement is achieved throughout the range of reduced frequency. Additional computational solutions, obtained through application of the strip methodology, reveal inadequacies in the conventional quasi-three-dimensional approach to the prediction of oscillating blade flows. The issue of linearity is also considered, and both experimental and computational results indicate a linear behavior of the unsteady aerodynamics. The second, an experimental investigation, addresses the influence of tip leakage upon the unsteady aerodynamic response of an oscillating turbine blade. Results are provided for three settings of tip clearance. The steady flow measurements show marked increases in the size and strength of the tip leakage vortex for the larger settings of tip clearance and deviations are present in the blade loading toward the tip section. The changes in tip clearance also caused distinct trends in the amplitude of the unsteady pressure at 90 percent span, which are observed to correspond with localized regions where the tip leakage flow had a discernible impact on the steady flow blade loading characteristic. The existence of these trends in the unsteady pressure response warrants further investigation into the influence of tip leakage on the local unsteady flow and aerodynamic damping. [S0889-504X(00)01101-6]

The Effect of Tip Clearance and Hub Rotation on the Performance of an Axial Compressor Stator

2019 ◽  
Author(s):  
Chao Jiang ◽  
Jun Hu ◽  
Jiayu Wang ◽  
Jun Li ◽  
Rong Xu
Keyword(s):  
Pressure Loss ◽  
Total Pressure ◽  
High Speed ◽  
Pressure Ratio ◽  
Important Influence ◽  
Tip Clearance ◽  
Total Pressure Loss ◽  
Computation Method ◽  
Efficiency Curve ◽  
Total Pressure Ratio

Abstract In this paper, 1.5-stage high-speed compressor stator was studied using numerical computation method. Four gap cases were calculated under the condition of the hub being stationary or rotating, and the characteristic curves of the 1.5-stage compressor was obtained. Firstly, the influence of the change of the gap on the total pressure ratio and the efficiency curve was studied when the state of the hub is fixed. Then, the influence of the rotation of the hub on the total pressure ratio and the efficiency curve was discussed when the tip clearance is fixed. Finally, the total pressure loss of the stator channel would be analyzed. The above research would make people understand that the relative motion of the end wall has an important influence on the performance of the axial-flow compressor; when hub is stationary, the optimal gap is greater than 0, while when hub was rotating, the optimal gap was 0; and recognize that the variation of clearance and the motion state of the hub have an important influence on the distribution of total pressure loss along the span.

Experimental and Numerical Study of Orifice Discharge Coefficients in High-Speed Rotating Disks

1996 ◽  
Vol 118 (2) ◽  
pp. 400-407 ◽  
Author(s):  
S. Wittig ◽  
S. Kim ◽  
R. Jakoby ◽  
I. Weißert
Keyword(s):  
Rotational Speed ◽  
High Speed ◽  
Numerical Study ◽  
Pressure Ratio ◽  
Tangential Velocity ◽  
Laser Doppler Velocimeter ◽  
Rotating Disks ◽  
Complex Flow ◽  
Local Flow ◽  
Discharge Coefficients

Experimental and numerical results of the flow through orifices in rotating disks are presented, with emphasis on basic physical phenomena. It is shown that rotational effects strongly influence the massflow discharged, a phenomenon that cannot be modeled by a stationary setup. The study includes the determination of discharge coefficients under variation of the length-to-diameter ratio, pressure ratio, and rotational speed. The pressure ratio covers low as well as critical values, the maximum rotational speed is 10,000 rpm, which is equivalent to a tangential velocity of 110 m/s. In order to understand the flow structure, local flow velocities were measured by means of a two-dimensional Laser-Doppler Velocimeter. Phase-resolved measurements have been carried out in front of and behind the orifices. A three-dimensional Finite-Volume Code with body-fitted coordinates in a rotating frame of reference is employed for the numerical analysis and the verification of its possibilities and limitations. The results reveal a very complex flow field, which is dominated by high velocity gradients in close vicinity to the orifices. The comparison of the computational solutions with the experimental data shows good agreement. Based on the measurements in combination with the numerical solution, a detailed insight into the physical properties of the flow is achieved.

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