Analysis Method of NSV and Influence of Tip Clearance Flow Instabilities on NSV in an Axial Transonic Compressor Rotor

2021 ◽  
pp. 1-80
Author(s):  
Le Han ◽  
Dasheng Wei ◽  
Yanrong Wang ◽  
Xianghua Jiang ◽  
Xiaojie Zhang
Keyword(s):  
Maximum Amplitude ◽  
Tip Clearance ◽  
Modal Shape ◽  
Blade Vibration ◽  
Tip Clearance Flow ◽  
Unsteady Pressure ◽  
Aerodynamic Damping ◽  
Transonic Compressor ◽  
Clearance Flow ◽  
Negative Damping

Abstract The relationship between tip clearance flow (TCF) and blade vibration in locked-in region is numerically investigated on a transonic rotor. The numerical method is verified by citing references. The phase of TCF changes with the operating condition. A separation method of the unsteady pressure caused by TCF and blade vibration is developed. The unsteady pressure during NSV is separated into the TCF and vibration components under 1B and 8th modes. The unsteady pressure of TCF is similar with that of rigid blade. The unsteady pressure of blade vibration is larger at part span, and its distribution depends on the modal shape and vibrating amplitude. The unsteady pressure of TCF and blade vibration determine the aerodynamic damping in locked-in region. The aerodynamic damping of TCF changes with the TCF phase. TCF provides positive damping at some phases and negative damping at other phases. The aerodynamic work of TCF and blade vibration increases linearly and at the rate of square with the vibrating amplitude, respectively. TCF is dominant in the initial stage of vibration. With the vibrating amplitude increasing, the aerodynamic work of vibration catches up gradually. NSV occurs when TCF provides negative damping and the unsteady pressure of vibration provides positive damping. If the work of vibration is negative, vibration will be enlarged until failure. The maximum amplitude of NSV canbe obtained by calculating the balance of work. For the 8th mode, the limit amplitude under 0ND is 0.0926%C corresponding to vibration stress of 60MPa.

Numerical Investigation of Tip Clearance Flow Induced Flutter in an Axial Research Compressor

2016 ◽  
Author(s):  
Daniel Möller ◽  
Maximilian Jüngst ◽  
Felix Holzinger ◽  
Christoph Brandstetter ◽  
Heinz-Peter Schiffer ◽  
...  
Keyword(s):  
Early Stage ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Blade Vibration ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Clearance Flow ◽  
Fluctuation Pattern ◽  
Blade Tip ◽  
Pass Through

A flutter phenomenon was observed in a 1.5-stage configuration at the Darmstadt transonic compressor. This phenomenon is investigated numerically for different compressor speeds. The flutter occurs for the second eigenmode of the rotor blades and is caused by tip clearance flow which is able to pass through multiple rotor gaps at highly throttled operating points. The vibration pattern during flutter is accompanied by a pressure fluctuation pattern of the tip clearance flow which is interacting with the blade motion causing the aeroelastic instability. The velocity of the tip clearance flow fluctuation is about 50% of the blade tip speed for simulation and experiment and also matches the mean convective velocity inside the rotor gap. This is consistent for all compressor speeds. From this investigations, general guidelines are drawn which can be applied at an early stage during compressor design to evaluate the susceptibility to this kind of blade vibration.

Mechanism of Nonsynchronous Blade Vibration in a Transonic Compressor Rig

2016 ◽  
Vol 139 (1) ◽  
Author(s):  
Daniel Möller ◽  
Maximilian Jüngst ◽  
Felix Holzinger ◽  
Christoph Brandstetter ◽  
Heinz-Peter Schiffer ◽  
...  
Keyword(s):  
Numerical Study ◽  
Stability Limit ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Structural Vibration ◽  
Blade Vibration ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Clearance Flow ◽  
Fluctuation Pattern

This paper presents a numerical study on blade vibration for the transonic compressor rig at the Technische Universität Darmstadt (TUD), Darmstadt, Germany. The vibration was experimentally observed for the second eigenmode of the rotor blades at nonsynchronous frequencies and is simulated for two rotational speeds using a time-linearized approach. The numerical simulation results are in close agreement with the experiment in both cases. The vibration phenomenon shows similarities to flutter. Numerical simulations and comparison with the experimental observations showed that vibrations occur near the compressor stability limit due to interaction of the blade movement with a pressure fluctuation pattern originating from the tip clearance flow. The tip clearance flow pattern travels in the backward direction, seen from the rotating frame of reference, and causes a forward traveling structural vibration pattern with the same phase difference between blades. When decreasing the rotor tip gap size, the mechanism causing the vibration is alleviated.

Locked-In Phenomenon Between Tip Clearance Flow Instabilities and Enforced Blade Motion in Axial Transonic Compressor Rotors

2020 ◽  
Author(s):  
Le Han ◽  
Dasheng Wei ◽  
Yanrong Wang ◽  
Xiaobo Zhang ◽  
Mingchang Fang
Keyword(s):  
Tip Clearance ◽  
Blade Vibration ◽  
Torsional Mode ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Bending Mode ◽  
Clearance Flow ◽  
Tip Clearance Vortex ◽  
Transonic Rotor ◽  
Phase Differences

Abstract In this paper, tip clearance flow (TCF) instabilities and their relationship to blade motion are investigated numerically on a transonic transonic rotor with a large tip clearance. The numerical methods are verified by comparing with the experimental data of NACA0012 and show reliable results. It is found that the TCF instabilities are caused by the radial vortex formed in passage, which is induced by the interaction of tip clearance vortex (TCV) and main flow. When the blade is enforced vibrating with small amplitude, the results show that TCF instabilities are hardly affected by the blade vibration, and almost no phenomenon of locked-in is found. However, when the amplitude of blade vibration is increased, the interaction becomes stronger and the pressure fluctuation is enhanced. A wider locked-in region is observed. In addition, the simulation results show that the locked-in region is affected significantly by modal shapes. For the rotor here, it seems that the bending mode has a greater effect on the TCV instabilities than the torsional mode and causes a wider locked-in region. In locked-in region, the phase differences between TCV and the blade motion change with the flow conditions. In unlocked region, the period of TCF instabilities fluctuates over time, and the process is similar to that in the locked-in region.

Experimental Investigation of Tip Clearance Flow in a Transonic Compressor With and Without Plasma Actuators

2014 ◽  
Vol 137 (4) ◽  
Author(s):  
S. Saddoughi ◽  
G. Bennett ◽  
M. Boespflug ◽  
S. L. Puterbaugh ◽  
A. R. Wadia
Keyword(s):  
Flow Control ◽  
High Speed ◽  
Plasma Actuator ◽  
Tip Clearance ◽  
Plasma Actuators ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Low Aspect Ratio ◽  
Clearance Flow ◽  
Design Speed

Blade tip losses represent a major performance penalty in low aspect ratio transonic compressors. This paper reports on the experimental evaluation of the impact of tip clearance with and without plasma actuator flow control on performance of an U.S. Air Force-designed low aspect ratio, high radius ratio single-stage transonic compressor rig. The detailed stage performance measurements without flow control at three clearance levels, classified as small, medium, and large, are presented. At design-speed, increasing the clearance from small to medium resulted in a stage peak efficiency drop of almost six points with another four point drop in efficiency with the large clearance (LC). Comparison of the speed lines at high-speed show significantly lower pressure rise with increasing tip clearance, the compressor losing 8% stall margin (SM) with medium clearance (MC) and an additional 1% with the LC. Comparison of the stage exit radial profiles of total pressure and adiabatic efficiency at both part-speed and design-speed and with throttling are presented. Tip clearance flow-control was investigated using dielectric barrier discharge (DBD) type plasma actuators. The plasma actuators were placed on the casing wall upstream of the rotor leading edge and the compressor mapped from part-speed to high-speed at three clearances with both axial and skewed configurations at six different frequency levels. The plasma actuators did not impact steady state performance. A maximum SM improvement of 4% was recorded in this test series. The LC configuration benefited the most with the plasma actuators. Increased voltage provided more SM improvement. Plasma actuator power requirements were almost halved going from continuous operation to pulsed plasma. Most of the improvement with the plasma actuators is attributed to the reduction in unsteadiness of the tip clearance vortex near-stall resulting in additional reduction in flow prior to stall.

Blade Tip Clearance Flow and Compressor NSV: The Jet Core Feedback Theory as the Coupling Mechanism

2007 ◽  
Author(s):  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi
Keyword(s):  
High Speed ◽  
Feedback Mechanism ◽  
Rotor Blades ◽  
Tip Clearance ◽  
Coupling Mechanism ◽  
Blade Vibration ◽  
Potential Core ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
Blade Tip

This paper investigates the role of tip clearance flow in the occurrence of non-synchronous vibrations (NSV) observed in the first axial rotor of a high-speed high-pressure compressor (HPC) in an aero-engine. NSV is an aero-elastic phenomenon where the rotor blades vibrate at non-integral multiples of the shaft rotational frequencies in operating regimes where classical flutter is not known to occur. A physical mechanism to explain the NSV phenomenon is proposed based on the blade tip trailing edge impinging jet like flow, and a novel theory based on the acoustic feedback in the jet potential core. The theory suggests that the critical jet velocity, which brings a jet impinging on a rigid structure to resonance, is reduced to the velocities observed in the blade tip secondary flow when the jet impinges on a flexible structure. The feedback mechanism is then an acoustic wave traveling backward in the jet potential core, and this is experimentally demonstrated. A model is proposed to predict the critical tip speed at which NSV can occur. The model also addresses several unexplained phenomena, or missing links, which are essential to connect tip clearance flow unsteadiness to NSV. These are the pressure level, the pitch-based reduced frequency, and the observed step changes in blade vibration and mode shape. The model is verified using two different rotors that exhibited NSV.

Characteristics of Tip Clearance Flow Instability in a Transonic Compressor

2010 ◽  
Author(s):  
Chunill Hah ◽  
Melanie Voges ◽  
Martin Mueller ◽  
Heinz-Peter Schiffer
Keyword(s):  
Flow Field ◽  
Unsteady Flow ◽  
Flow Instability ◽  
Tip Clearance ◽  
Piv Measurements ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Clearance Flow ◽  
Tip Clearance Vortex

In the present study, unsteady flow phenomena due to tip clearance flow instability in a modern transonic axial compressor rotor are studied in detail. First, unsteady flow characteristics due the oscillating tip clearance vortex measured with the particle image velocimetry (PIV) and casing-mounted unsteady pressure transducers are analyzed and compared to numerical results with a large eddy simulation (LES). Then, measured characteristic frequencies of the unsteady flow near stall operation are investigated. The overall purpose of the study is to advance the current understanding of the unsteady flow field near the blade tip in an axial transonic compressor rotor near the stall operating condition. Flow interaction between the tip leakage vortex and the passage shock is inherently unsteady in a transonic compressor. The currently applied PIV measurements indicate that the flow near the tip region is unsteady even at the design condition. This self-induced unsteadiness increases significantly as the compressor operates toward the stall condition. PIV data show that the tip clearance vortex oscillates substantially near stall. The calculated unsteady characteristics from LES agree well with the PIV measurements. Calculated unsteady flow fields show that the formation of the tip clearance vortex is intermittent and the concept of vortex breakdown from steady flow analysis does not seem to apply in the current flow field. Fluid with low momentum near the pressure side of the blade close to the leading edge periodically spills over into the adjacent blade passage. The spectral analysis of measured end wall and blade surface pressure shows that there are two dominant frequencies near stall. One frequency is about 40–60% of the rotor rotation and the other dominant frequency is about 40–60% of the blade passing frequency (BPF). The first frequency represents the movement of a large blockage over several consecutive blade passages against the rotor rotation. The second frequency represents traditional tip flow instability, which has been widely observed in subsonic compressors. The LES simulations show that the second frequency is due to movement of the instability vortex.

Stall Margin Improvement by Use of Casing Treatments

2013 ◽  
Author(s):  
Christian T. Pixberg ◽  
Heinz-Peter Schiffer ◽  
M. H. Ross ◽  
J. D. Cameron ◽  
S. C. Morris
Keyword(s):  
Tip Clearance ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Casing Treatment ◽  
Transonic Compressor ◽  
Clearance Flow ◽  
Beneficial Impact ◽  
Stall Margin Improvement ◽  
Blade Tip ◽  
Casing Treatments

The beneficial impact of casing treatments on the stall margin of tip-critical compressors has been proven many times. However, there is still no simple and general method to predict their actual effectiveness. The present work considers the axial velocity deficit that is generally observed at the blade tip. This so called tip-blockage is caused by the tip clearance flow. That is investigated for different configurations of the transonic compressor test facilities in Darmstadt and Notre Dame and the results are presented in this paper. Similar circumferential groove casing treatments were applied to different single-stage and 1.5-stage compressors. They all had a tip critical behavior in common, but exhibited different design philosophies. The effectiveness of similar casing treatments on different stages was observed. A new method for calculating tip-blockage is introduced based on compressor performance and the results of a through-flow tool. A direct link between blockage growth and stall margin improvement was found for circumferential grooves casing treatments. Additionally, the results of an axial slot casing treatment are taken into account.

Blade Tip Clearance Flow and Compressor Nonsynchronous Vibrations: The Jet Core Feedback Theory as the Coupling Mechanism

2008 ◽  
Vol 131 (1) ◽  
Author(s):  
Jean Thomassin ◽  
Huu Duc Vo ◽  
Njuki W. Mureithi
Keyword(s):  
High Speed ◽  
Feedback Mechanism ◽  
Tip Clearance ◽  
Coupling Mechanism ◽  
Blade Vibration ◽  
Potential Core ◽  
Tip Clearance Flow ◽  
Clearance Flow ◽  
Blade Tip ◽  
Nonsynchronous Vibrations

This paper investigates the role of tip clearance flow in the occurrence of nonsynchronous vibrations (NSVs) observed in the first axial rotor of a high-speed high-pressure compressor in an aeroengine. NSV is an aeroelastic phenomenon where the rotor blades vibrate at nonintegral multiples of the shaft rotational frequencies in operating regimes where classical flutter is not known to occur. A physical mechanism to explain the NSV phenomenon is proposed based on the blade tip trailing edge impinging jetlike flow, and a novel theory based on the acoustic feedback in the jet potential core. The theory suggests that the critical jet velocity, which brings a jet impinging on a rigid structure to resonance, is reduced to the velocities observed in the blade tip secondary flow when the jet impinges on a flexible structure. The feedback mechanism is then an acoustic wave traveling backward in the jet potential core, and this is experimentally demonstrated. A model is proposed to predict the critical tip speed at which NSV can occur. The model also addresses several unexplained phenomena, or missing links, which are essential to connect tip clearance flow unsteadiness to NSV. These are the pressure level, the pitch-based reduced frequency, and the observed step changes in blade vibration and mode shape. The model is verified using two different rotors that exhibited NSV.

Short Length-Scale Rotating Stall Inception in a Transonic Axial Compressor: Criteria and Mechanisms

2006 ◽  
Author(s):  
Chunill Hah ◽  
Jo¨rg Bergner ◽  
Heinz-Peter Schiffer
Keyword(s):  
Axial Compressor ◽  
Rotating Stall ◽  
Tip Clearance ◽  
Stall Inception ◽  
Tip Clearance Flow ◽  
Transonic Compressor ◽  
Eddy Simulation ◽  
Clearance Flow ◽  
Flow Mechanisms ◽  
Tip Clearance Vortex

The current paper reports on investigations aimed at advancing the understanding of the flow mechanism that leads to the onset of short-length scale rotating stall in a transonic axial compressor. Experimental data show large oscillation of the tip clearance vortex as the rotor operates near the stall condition. Inception of spike-type rotating stall is also measured in the current transonic compressor with high response pressure transducers. Computational studies of a single passage and the full annulus were carried out to identify flow mechanisms behind the spike-type stall inception in the current transonic compressor rotor. Steady and unsteady single passage flow simulations were performed, first to get insight into the interaction between the tip clearance vortex and the passage shock. The conventional Reynolds-averaged Navier-Stokes method with a standard turbulence closure scheme does not accurately reproduce tip clearance vortex oscillation and the measured unsteady pressure field. Consequently, a Large Eddy Simulation (LES) was carried out to capture more relevant physics in the computational simulation of the rotating stall inception. The unsteady random behavior of the tip clearance vortex and it’s interaction with the passage shock seem to be critical ingredients in the development of spike-type rotating stall in a transonic compressor. The Large Eddy Simulation was further extended to the full annulus to identify flow mechanisms behind the measured spike-type rotating stall inception. The current study shows that the spike-type rotating stall develops after the passage shock is fully detached from the blade passages. Interaction between the tip clearance vortex and the passage shock creates a low momentum area near the pressure side of the blade. As the mass flow rate decreases, this low momentum area moves further upstream and reversed tip clearance flow is initiated at the trailing edge plane. Eventually, the low momentum area near the pressure side reaches the leading edge and forward spillage of the tip clearance flow occurs. The flows in the affected blade passage or passages then stall. As the stalled blade passages are formed behind the passage shock, the stalled area rotates counter to the blade rotation just like the classical Emmon’s type rotating stall. Both the measurements and the computations show that the rotating stall cell covers one to two blade passage lengths and rotates at roughly 50% of the rotor speed.

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