Gravity Compensation Design of Planar Articulated Robotic Arms Using the Gear-Spring Modules

2020 ◽  
Vol 12 (3) ◽  
Author(s):  
Vu Linh Nguyen ◽  
Chyi-Yeu Lin ◽  
Chin-Hsing Kuo

Abstract This paper presents a design concept for gravity compensation of planar articulated robotic arms using a series of gear-slider mechanisms with springs. The spring-attached gear-slider mechanism has one degree-of-freedom (DOF) of motion, which can serve as a gear-spring module (GSM) to be installed onto the robot joints for leveraging the gravitational energy of the robot arm. The proposing GSM-based design is featured by its structure compactness, less assemblage effort, ease of modularization, and high performance for gravity compensation of articulated robotic manipulators. As a key part of the design, the stiffness of the spring in the GSM can be determined through either a design optimization or an analytical approximation to perfect balancing. The analyses on several 1-, 2-, and 3-DOF GSM-based robot arms illustrate that the analytical approximation to perfect balancing can reach nearly the same performance as provided through the design optimization. The power loss due to the gear contact is considered when evaluating the gravity compensation performance. A formula for spring stiffness correction is suggested for taking the power loss into account. An experimental study on a one-DOF GSM-based robot arm was performed, which shows that a power reduction rate of 86.5% is attained by the actuation motor when the GSM is installed on the robot arm.

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Wei Wang ◽  
Shuo Liu ◽  
Qizhi Wang ◽  
Wei Yuan ◽  
Mingzhang Chen ◽  
...  

Based on forced vibration tests for high-performance concrete (HPC), the influence of bridge vibration induced by traveling vehicle on compressive strength and durability of HPC has been studied. It is concluded that 1 d and 2 d compressive strength of HPC decreased significantly, and the maximum reduction rate is 9.1%, while 28 d compressive strength of HPC had a slight lower with a 3% maximal drop under the action of two simple harmonic vibrations with 2 Hz, 3 mm amplitude, and 4 Hz, 3 mm amplitude. Moreover, the vibration had a slight effect on the compressive strength of HPC when the simple harmonic vibration had 4 Hz and 1 mm amplitude; it is indicated that the amplitude exerts a more prominent influence on the earlier compressive strength with the comparison of the frequency. In addition, the impact of simple harmonic vibration on durability of HPC can be ignored; this shows the self-healing function of concrete resulting from later hydration reaction. Thus, the research achievements mentioned above can contribute to learning the laws by which bridge vibration affects the properties of concrete and provide technical support for the design and construction of the bridge deck pavement maintenance.


Author(s):  
E. Sandgren ◽  
S. Venkataraman

Abstract A design optimization approach to robot path planning in a two dimensional workplace is presented. Obstacles are represented as a series of rectangular regions and collision detection is performed by an operation similar to clipping in computer graphics. The feasible design space is approximated by a discrete set of robot arm and gripper positions. Control is applied directly through the angular motion of each link. Feasible positions which are located between the initial and final robot link positions are grouped into stages. A dynamic programming algorithm is applied to locate the best state within each stage which minimizes the overall path length. An example is presented involving a three link planar manipulator. Extensions to three dimensional robot path planning and real time control in a dynamically changing workplace are discussed.


Author(s):  
Mohammed Abdel-Nasser ◽  
Omar Salah

Robotics technology is used widely in minimally invasive surgery (MIS) which provides high performance and accuracy. The most famous robot arm mechanisms, which are used in MIS, are tendon-driven mechanism (TDM), and concentric tube mechanism (CTM). Unfortunately, these mechanisms until now have some limitations, i.e. making friction with the tissue during extracting and retracting and strain limits, for TDM and CTM respectively. A new hybrid concentric tube-tendon driven mechanism (HCTDM) is proposed to overcome these limitations. HCTDM enables the end-effector to get close to and get away from the surgical area during the operation without harming the tissue and with more flexibility. In addition to that, the workspace increases as a result of this combination, too. This benefit serves MIS, especially endoscopic surgeries (ESs). We did an analytical study of this idea and got the forward kinematics. In the inverse kinematics, an intelligent approach which is called an adaptive neuro-fuzzy inference system (ANFIS) is used because the closed-form solution is more complicated for such these mechanisms. Finally, HCTDM is analyzed and evaluated by using a computer simulation. The simulation results show that the workspace becomes wider and has more dexterity than use TDM or CTM individually. Furthermore, various trajectories are used to test the mechanism and the kinematic analysis, which show the mechanism can follow and track the trajectories with maximum mean error 1.279, 0.7027, and [Formula: see text] for X, Y, and Z axes respectively.


2000 ◽  
Author(s):  
D.-J. Yao ◽  
C.-J. Kim ◽  
G. Chen

Abstract Thin-film thermoelectric devices have potentially higher efficiency than bulk ones due to quantum and classical size effects of electrons and phonons. In this paper, we discuss the design of thin-film thermoelectric microcoolers for achieving high performance. The devices considered are membrane structures based on electron transport along the film plane. A model is developed to include the effects of heat loss and leg shape. Design optimization is performed based on the modeling results.


2013 ◽  
Vol 10 (1) ◽  
pp. 40-47 ◽  
Author(s):  
Aparna Aravelli ◽  
Singiresu S. Rao ◽  
Hari K. Adluru

Increased heat generation in semiconductor devices for demanding applications leads to the investigation of highly efficient cooling solutions. Effective options for thermal management include passing of cooling liquid through the microchannel heat sink and using highly conductive materials. In the author's previous work, experimental and computational analyses were performed on LTCC substrates using embedded silver vias and silver columns forming microchannels. This novel technique of embedding silver vias along with forced convection using a coolant resulted in higher heat transfer rates. The present work investigates the design optimization of this cooling system (microheat exchanger) using systems optimization theory. A new multiobjective optimization problem was formulated for the heat transfer in the LTCC model using the log mean temperature difference (LMTD) method of heat exchangers. The goal is to maximize the total heat transferred and to minimize the coolant pumping power. Structural and thermal design variables are considered to meet the manufacturability and energy requirements. Pressure loss and volume of the silver metal are used as constraints. A hybrid optimization technique using sequential quadratic programming (SQP) and branch and bound method of integer programming has been developed to solve the microheat exchanger problem. The optimal design is presented and sensitivity analysis results are discussed.


Author(s):  
Per Lindholm ◽  
Mario Sosa ◽  
Ulf Olofsson

Powder metal gears have a lower density than conventional steel gears due to their intrinsic porosity from the manufacturing process. This also results in a lower elasticity leading to larger deformations and lower contact pressure in a gear contact. By using different modelling tools (namely FEA and available commercial software), the load behavior along the line of action is studied to compare the influence of lower elasticity with standard wrought steel elasticity for FZG-C type gears. A further step is taken analyzing this effect on the mean coefficient of friction through the recalculation of the gear mesh power loss factor. Conclusions observed are differences in load distribution and marginal differences in the gear mesh power loss factor when comparing sintered and wrought steel FZG-C type gears. Sintered steel showed a marginally longer line of action and simultaneously a decrease of the single tooth contact length when compared to wrought steel, while differences in the gear mesh power loss factor proved non-essential due to the spread in previously measured experimental data.


2020 ◽  
Vol 10 (7) ◽  
pp. 2223 ◽  
Author(s):  
J. C. Hsiao ◽  
Kumar Shivam ◽  
C. L. Chou ◽  
T. Y. Kam

In the design optimization of robot arms, the use of simulation technologies for modeling and optimizing the objective functions is still challenging. The difficulty is not only associated with the large computational cost of high-fidelity structural simulations but also linked to the reasonable compromise between the multiple conflicting objectives of robot arms. In this paper we propose a surrogate-based evolutionary optimization (SBEO) method via a global optimization approach, which incorporates the response surface method (RSM) and multi-objective evolutionary algorithm by decomposition (the differential evolution (DE ) variant) (MOEA/D-DE) to tackle the shape design optimization problem of robot arms for achieving high speed performance. The computer-aided engineering (CAE) tools such as CAE solvers, computer-aided design (CAD) Inventor, and finite element method (FEM) ANSYS are first used to produce the design and assess the performance of the robot arm. The surrogate model constructed on the basis of Box–Behnken design is then used in the MOEA/D-DE, which includes the process of selection, recombination, and mutation, to optimize the robot arm. The performance of the optimized robot arm is compared with the baseline one to validate the correctness and effectiveness of the proposed method. The results obtained for the adopted example show that the proposed method can not only significantly improve the robot arm performance and save computational cost but may also be deployed to solve other complex design optimization problems.


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