Research and Field Application of the Axial-Torsional Coupled Percussion Drilling Technology

2019 ◽  
Vol 142 (3) ◽  
Author(s):  
Zongjie Mu ◽  
Gensheng Li ◽  
Zhongwei Huang ◽  
Jingbin Li ◽  
Hengyu Song

Abstract Enhancing the rate of penetration (ROP) is one of the goals pursued by the oil and gas drilling industry. It has been proved that percussion drilling is a feasible method to increase drilling efficiency. However, single percussion drilling technology (axial percussion or torsional percussion) cannot cater to the current needs. This paper proposed a new technology/tool called the axial-torsional coupled percussion drilling, which can use the advantages of the percussion drilling in a better way. Mechanical structure and working principle of this tool were first introduced in detail and the theoretical analysis of the impact force and the impact frequency were then conducted. It was found that both the axial impact force and the torsional impact force are in direct proportion to the fluid density and are in direct proportion to the square of the pump rate. Both the axial impact frequency and the torsional impact frequency are in direct proportion to the pump rate and are in direct proportion to the square root of the fluid density. Subsequently, a laboratory experiment was conducted to verify the above theoretical results. The tools were applied to the oil field in Xin Jiang province, China. Field application results indicate that the penetration rate of the test well is averagely 1.6–3.3 times as fast as that of the adjacent well.

2021 ◽  
Vol 2021 ◽  
pp. 1-8
Author(s):  
Yong Wang ◽  
Hongjian Ni ◽  
Yiliu (Paul) Tu ◽  
Ruihe Wang ◽  
Xueying Wang ◽  
...  

Stick-slip vibration reduces the drilling rate of penetration, causes early wear of bits, and threatens the safety of downhole tools. Therefore, it is necessary to study suppression methods of stick-slip vibration to achieve efficient and safe drilling. Field tests show that the use of downhole axial impactors is helpful to mitigate stick-slip vibration and improve rock-breaking efficiency. However, there are many deficiencies in the study of how axial impact load affects stick-slip vibration of a PDC bit. In this paper, based on the two-degrees-of-freedom spring-mass-damper model and similarity theory, a laboratory experiment device for suppressing stick-slip vibration of a PDC bit under axial impact load has been developed, and systematic experimental research has been carried out. The results show that the axial impact force can suppress the stick-slip vibration by reducing the amplitude of weight on bit and torque fluctuations and by increasing the main frequency of torque. The amplitude of impact force affects the choice of the optimal back-rake angle. The impact frequency is negatively correlated with the fluctuation amplitude of the rotary speed. When the impact frequency is greater than 100 Hz, the fluctuation amplitude of the rotary speed will not decrease.


Author(s):  
Xiaohua Zhu ◽  
Liping Tang

The drilling of deep wells has to face problems to suppress stick-slip vibrations, especially for tough formations. Such problems induce frequent tool failures and poor well quality. Torsional impact drilling is an emerging drilling technology for improving the productivity of oil and gas by mitigating the stick-slip vibration. In this paper, a high-frequency torsional impact generator has been developed in order to investigate this drilling technology. Mechanism of torsional impact as a means of stick-slip mitigation is studied. Structure and operating principle of the tool have been presented. The finite element analysis approach is utilized in the analysis of applicability of the impact unit which is most significant for the tool. The analysis indicates that the impact unit operates successfully. An experimental apparatus is developed to examine the applicability of the proposed numerical method to the analysis of the impact unit. Laboratory tests with different impact frequency are conducted with the apparatus. It is verified that the impact system operates regularly, and high-frequency torsional impacts are generated. In addition, impact parameters of the apparatus which will be helpful to the study of the high-frequency torsional impact drilling are obtained.


2021 ◽  
Vol 11 (22) ◽  
pp. 11037
Author(s):  
Xianfeng Tan ◽  
Zongtao Chen ◽  
Songcheng Tan ◽  
Longchen Duan ◽  
Chao Xu ◽  
...  

In view of the stick-slip phenomenon in deep and hard rock drilling, a new type of torsional impactor that can provide torsional impact vibration was designed. According to the working principle and structural characteristics of the designed torsional impactor, this paper theoretically analyzes the influences of different structural parameters and motion parameters on the impact frequency, impact force, and impact torque of the torsional impactor. The results show that the impact frequency f is directly proportional to the rotational speed VZ of the transmission shaft and the installed number n of torsional impact generating devices. Additionally, the impact force F is directly proportional to sine value of the impact angle α (i.e., sinα), impact hammer mass m, impact hammer rotation speed VZ (i.e., transmission shaft rotation speed), and impact hammer rotation radius r and is inversely proportional to action time Δt of the impact hammer and impact anvil. Furthermore, the impact torque M is directly proportional to the impact force F and rotary radius r of the impact hammer. This article lays a foundation for further theoretical and experimental research of torsional impactors and provides a reference for the design and testing of torsional impactors.


2022 ◽  
Vol 2022 ◽  
pp. 1-9
Author(s):  
Yong Wang ◽  
Hongjian Ni ◽  
Ruihe Wang ◽  
Bin Huang ◽  
Shubin Liu ◽  
...  

Extensive studies have been carried out on cutting rock with a PDC cutter, but cutting rock assisted by impact force is rarely studied. In this paper, cutting rock using conical and cylindrical PDC cutters assisted by impact force were researched with the explicit dynamic model. The laws of cutting rock using a cylindrical cutter assisted by impact force are the same as those of a conical cutter. There are thresholds of impact frequency and amplitude when they are single variables. When impact frequency is lower than the threshold frequency, the impact frequency is the dominant frequency in the frequency spectrum of weight on bit (WOB), and the amplitude of dominant frequency and removal volume decreases with the increase of impact frequency. When the impact frequency is higher than the threshold frequency, there is no dominant frequency in the frequency spectrum of WOB, and the removal volume behaves the same. When the impact force is lower than the threshold amplitude, there is no dominant frequency in the frequency spectrum of WOB, and it does not affect the removal volume but the removal volume is positively correlated with the impact amplitude. When the impact amplitude is higher than the threshold amplitude, the removal volume is also positively correlated with the impact amplitude, and the removal volume assisted by low-frequency (20 Hz and 40 Hz) impact force is higher. The frequency threshold and amplitude threshold of the conical cutter are smaller than those of the cylindrical cutter. Although the cutting depth and removal volume of the conical cutter are lower than those of the cylindrical cutter, the amplifications of cutting depth and removal volume of the conical cutter are higher than those of the cylindrical cutter when assisted by impact force.


2016 ◽  
Vol 20 (6) ◽  
pp. 963-975 ◽  
Author(s):  
Payam Piran Aghl ◽  
Clay J Naito ◽  
H Ronald Riggs

The impact forces resulting from the debris strikes during tsunami and flood events can lead to extreme damage to the structures located in inundation zones. It is important to estimate reliably such impact demands in order to design structures safely. This study is aimed to develop a simplified one-dimensional model to predict the impact force and duration for axial impact of the debris with non-uniformly distributed nonstructural mass. The focus herein is on in-air impact. An experimental study is carried out on a 6.1-m rectangular steel tube with different configurations of rigidly attached nonstructural mass under elastic response. A nonlinear dynamic finite element model of a steel tube with nonstructural mass is also developed and validated by comparing with the experimental data. Parametric studies are carried out to investigate the effect of nonlinearity on impact demands. The results reveal that the peak impact force is sensitive to the location of the nonstructural mass. It is also observed that the peak impact force is not affected by the magnitude of nonstructural mass during inelastic response. The experimental and simulation results are also used to assess the applicability of the simplified design-oriented one-dimensional model. It is found that the debris impact demands are well represented by the proposed one-dimensional model.


2019 ◽  
Vol 7 (2) ◽  
pp. 205-213
Author(s):  
Yong-Doo Kim ◽  
Seung-Jae Lim ◽  
Hyun-Ung Bae ◽  
Kyoung-Ju Kim ◽  
Chin-Ok Lee ◽  
...  
Keyword(s):  

2021 ◽  
Vol 60 (1) ◽  
pp. 145-157
Author(s):  
Yi Luo ◽  
Ke Yuan ◽  
Lumin Shen ◽  
Jiefu Liu

Abstract In this study, a series of in-plane hexagonal honeycombs with different Poisson's ratio induced by topological diversity are studied, considering re-entrant, semi-re-entrant and convex cells, respectively. The crushing strength of honeycomb in terms of Poisson's ratio is firstly presented. In the previous research, we have studied the compression performance of honeycomb with different negative Poisson's ratio. In this study, a comparative study on the local impact resistance of different sandwich panels is conducted by considering a spherical projectile with low to medium impact speed. Some critical criteria (i.e. local indentation profile, global deflection, impact force and energy absorption) are adopted to analyze the impact resistance. Finally, an influential mechanism of Poisson's ratio on the local impact resistance of sandwich panel is studied by considering the variation of core strength and post-impact collapse behavior.


2017 ◽  
Vol 9 (3) ◽  
Author(s):  
Jingchen Hu ◽  
Tianshu Wang

This paper studies the collision problem of a robot manipulator and presents a method to minimize the impact force by pre-impact configuration designing. First, a general dynamic model of a robot manipulator capturing a target is established by spatial operator algebra (SOA) and a simple analytical formula of the impact force is obtained. Compared with former models proposed in literatures, this model has simpler form, wider range of applications, O(n) computation complexity, and the system Jacobian matrix can be provided as a production of the configuration matrix and the joint matrix. Second, this work utilizes the impulse ellipsoid to analyze the influence of the pre-impact configuration and the impact direction on the impact force. To illustrate the inertia message of each body in the joint space, a new concept of inertia quasi-ellipsoid (IQE) is introduced. We find that the impulse ellipsoid is constituted of the inertia ellipsoids of the robot manipulator and the target, while each inertia ellipsoid is composed of a series of inertia quasi-ellipsoids. When all inertia quasi-ellipsoids exhibit maximum (minimum) coupling, the impulse ellipsoid should be the flattest (roundest). Finally, this paper provides the analytical expression of the impulse ellipsoid, and the eigenvalues and eigenvectors are used as measurements to illustrate the size and direction of the impulse ellipsoid. With this measurement, the desired pre-impact configuration and the impact direction with minimum impact force can be easily solved. The validity and efficiency of this method are verified by a PUMA robot and a spatial robot.


Author(s):  
Thomas A. Lumpkin

SynopsisThe aquatic fern Azolla has a symbiotic relationship with an N2-fixing cyanobacterium. Fanners in China and Vietnam have used Azolla for centuries as a green manure for rice and as fodder for pigs, ducks and fish. Chinese researchers have been studying Azolla since the early 1950's but many of their achievements are unknown outside China because of language and other communication problems. This article reviews current Chinese Azolla research and focuses on the impact of newly introduced Azolla species in the areas of field application, use of spores, and isolation of the N2-fixing symbiont.


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