Generating Robot Trajectories for Conformal Three-Dimensional Printing Using Nonplanar Layers

2019 ◽  
Vol 19 (3) ◽  
Author(s):  
Aniruddha V. Shembekar ◽  
Yeo Jung Yoon ◽  
Alec Kanyuck ◽  
Satyandra K. Gupta
Keyword(s):  
Degrees Of Freedom ◽  
Three Dimensional ◽  
Industrial Robots ◽  
Robot Arm ◽  
Three Dimensional Printing ◽  
Six Degrees Of Freedom ◽  
3D Objects ◽  
Good Surface ◽  
Material Deposition ◽  
Good Surface Finish

Additive manufacturing (AM) technologies have been widely used to fabricate three-dimensional (3D) objects quickly and cost-effectively. However, building parts consisting of complex geometries with curvatures can be a challenging process for the traditional AM system whose capability is restricted to planar layered printing. Using six degrees-of-freedom (DOF) industrial robots for AM overcomes this limitation by allowing the material deposition to take place on nonplanar surfaces. In this paper, we present trajectory planning algorithms for 3D printing using nonplanar material deposition. Trajectory parameters are selected to avoid collision with printing surface and satisfy robot constraints. We have implemented our approach by using a 6DOF robot arm. The complex 3D structures with various curvatures were successfully fabricated with a good surface finish.

scholarly journals An Integrated Dual Ultrasonic Selective Powder Dispensing Platform for Three-Dimensional Printing of Multiple Material Metal/Glass Objects in Selective Laser Melting

2018 ◽  
Vol 141 (1) ◽  
Author(s):  
Xiaoji Zhang ◽  
Chao Wei ◽  
Yuan-Hui Chueh ◽  
Lin Li
Keyword(s):  
Three Dimensional ◽  
Soda Lime ◽  
Processing Parameters ◽  
Soda Lime Glass ◽  
Powder Size ◽  
Powder Bed ◽  
Three Dimensional Printing ◽  
3D Objects ◽  
Material Deposition ◽  
Multiple Material

In this paper, we present a new approach of combining point-by-point selective powder delivery with powder bed fusion for multiple material (metal/glass) components printing. Dual ultrasonic vibration was used to achieve stable flowrates of both 316 L steel and soda-lime glass powders which were dispensed selectively and separately. The effects of the stand-off distance and the scanning speeds on the quality of the formed layers were investigated. The results showed that the ratio between the stand-off distance and the powder size (h/d) should be lower than 3 for accurate selective material deposition. However, in practical processing, for preventing the nozzle from being damaged by the parts, the stand-off distance was larger than three times of the powder size. Different laser processing parameters were developed for processing the metal and glass due to material property differences. The interfaces between 316 L and soda-lime glass were examined. A number of 3D objects consisting of metal and glass were printed using this method.

Trajectory Planning for Conformal 3D Printing Using Non-Planar Layers

2018 ◽  
Author(s):  
Aniruddha V. Shembekar ◽  
Yeo Jung Yoon ◽  
Alec Kanyuck ◽  
Satyandra K. Gupta
Keyword(s):  
Additive Manufacturing ◽  
Trajectory Planning ◽  
Industrial Robots ◽  
Complex Geometries ◽  
Robot Arm ◽  
Joint Movement ◽  
Tool Orientation ◽  
3D Objects ◽  
Planar Surfaces ◽  
Build Time

Additive manufacturing (AM) technologies have been widely used to fabricate 3D objects quickly and cost-effectively. However, building parts consisting of complex geometries with multiple curvatures can be a challenging process for the traditional AM system whose capability is restricted to planar-layered printing. Using 6-DOF industrial robots for AM overcomes this limitation by allowing materials to deposit on non-planar surfaces with desired tool orientation. In this paper, we present collision-free trajectory planning for printing using non-planar deposition. Trajectory parameters subject to surface curvature are properly controlled to avoid any collision with printing surface. We have implemented our approach by using a 6-DOF robot arm. The complex 3D structures with various curvatures were successfully fabricated, while avoiding any failures in joint movement, holding comparable build time and completing with a satisfactory surface finish.

scholarly journals Detachable Robotic Grippers for Human-Robot Collaboration

2021 ◽  
Vol 8 ◽  
Author(s):  
Zubair Iqbal ◽  
Maria Pozzi ◽  
Domenico Prattichizzo ◽  
Gionata Salvietti
Keyword(s):  
Degrees Of Freedom ◽  
Tactile Feedback ◽  
Industrial Robots ◽  
Physical Interaction ◽  
Robot Arm ◽  
Robotic Hands ◽  
End Effector ◽  
External Power ◽  
Self Powered ◽  
Automatic Tool

Collaborative robots promise to add flexibility to production cells thanks to the fact that they can work not only close to humans but also with humans. The possibility of a direct physical interaction between humans and robots allows to perform operations that were inconceivable with industrial robots. Collaborative soft grippers have been recently introduced to extend this possibility beyond the robot end-effector, making humans able to directly act on robotic hands. In this work, we propose to exploit collaborative grippers in a novel paradigm in which these devices can be easily attached and detached from the robot arm and used also independently from it. This is possible only with self-powered hands, that are still quite uncommon in the market. In the presented paradigm not only hands can be attached/detached to/from the robot end-effector as if they were simple tools, but they can also remain active and fully functional after detachment. This ensures all the advantages brought in by tool changers, that allow for quick and possibly automatic tool exchange at the robot end-effector, but also gives the possibility of using the hand capabilities and degrees of freedom without the need of an arm or of external power supplies. In this paper, the concept of detachable robotic grippers is introduced and demonstrated through two illustrative tasks conducted with a new tool changer designed for collaborative grippers. The novel tool changer embeds electromagnets that are used to add safety during attach/detach operations. The activation of the electromagnets is controlled through a wearable interface capable of providing tactile feedback. The usability of the system is confirmed by the evaluations of 12 users.

On the Radiation and Diffraction of Surface Waves by Submerged Spheroids

1989 ◽  
Vol 33 (02) ◽  
pp. 84-92
Author(s):  
G. X. Wu ◽  
R. Eatock Taylor
Keyword(s):  
Degrees Of Freedom ◽  
Velocity Potential ◽  
Three Dimensional ◽  
Added Mass ◽  
Wave Radiation ◽  
Legendre Functions ◽  
Incoming Wave ◽  
Six Degrees Of Freedom ◽  
Damping Coefficients ◽  
Exciting Forces

The problem of wave radiation and diffraction by submerged spheroids is analyzed using linearized three-dimensional potential-flow theory. The solution is obtained by expanding the velocity potential into a series of Legendre functions in a spheroidal coordinate system. Tabulated and graphical results are provided for added mass and damping coefficients of various spheroids undergoing motions in six degrees of freedom. Graphs are also provided for exciting forces and moments corresponding to a range of incoming wave angles.

Development of a Numerical Method for the Calculation of Power Absorption by Arrays of Similar Arbitrarily Shaped Bodies in a Seaway

1982 ◽  
Vol 26 (01) ◽  
pp. 38-44
Author(s):  
James H. Duncan ◽  
Clinton E. Brown
Keyword(s):  
Wave Energy ◽  
Degrees Of Freedom ◽  
Linear Array ◽  
Three Dimensional ◽  
Computational Procedure ◽  
Hydrodynamic Theory ◽  
Optimal Solutions ◽  
Power Absorption ◽  
Six Degrees Of Freedom ◽  
First Order

A computational procedure is developed using first-order hydrodynamic theory to predict the motions and power absorption from arrays of similar three-dimensional buoys. The buoy shape and the number and placement of the buoys may be arbitrarily selected. The program provides for waves of selected frequency and direction or combinations thereof by simple superposition; thus, the effects on energy absorption of wave energy spectral distributions or short-crestedness can be analyzed. The computer model has been validated by comparison of its results with published analytically derived power optimal solutions for five buoys in a linear array. The program provides the power output of each buoy in the array with the associated motions in six degrees of freedom. The limited number of cases studied has provided the interesting result that identical buoys in an array tend to absorb wave energy at rates close to those of optimized systems for which buoy amplitude and phasing would have to be controlled.

A Three-Dimensional Dynamic Model for Determining the Equilibrium Configurations of Buoyantly Unstable Icebergs

1990 ◽  
Vol 112 (3) ◽  
pp. 253-262
Author(s):  
R. G. Jessup ◽  
S. Venkatesh
Keyword(s):  
Dynamic Model ◽  
Degrees Of Freedom ◽  
Equations Of Motion ◽  
Three Dimensional ◽  
Static Potential ◽  
Initial State ◽  
Model Simulations ◽  
Six Degrees Of Freedom ◽  
Equilibrium Configurations ◽  
Variation Range

This paper describes a dynamic model developed for the purpose of determining the final equilibrium configurations of buoyantly unstable icebergs. The model places no restrictions on the size, shape, or dimensionality of the iceberg, or on the variation range of the configuration coordinates. Furthermore, it includes all six degrees of freedom and is based on a Lagrangian formulation of the dynamic equations of motion. It can be used to advantage in those situations in which the iceberg has a complicated potential function and can acquire enough momentum and kinetic energy in the initial phase of its motion to make its final configuration uncertain on the basis of a static potential analysis. The behavior of the model is examined through several model simulations. The sensitivity of the final equilibrium position to the initial orientation and shape of the iceberg is clearly evident in the model simulations. Model simulations also show that when an iceberg is released from a nonequilibrium initial state, the time taken for it to settle down varies from about 40 s for a growler to nearly 400 s for a large iceberg. While these absolute times may change with better parameterization of the forces, the relative variations with iceberg size are likely to be preserved.

scholarly journals ABB IRB 120-30.6 Build Procedure in RoboDK

2021 ◽  
pp. 256-264
Author(s):  
Sudip Chakraborty ◽  
P. S. Aithal
Keyword(s):  
Design Methodology ◽  
Degrees Of Freedom ◽  
Industrial Robot ◽  
Industrial Robots ◽  
Research Purpose ◽  
Six Degrees Of Freedom ◽  
Simulation Based ◽  
Software Download ◽  
Coordinate Assignment

Purpose: Research on robotics needs a robot to experiment on it. The actual industrial robot is costly. So, the only resort is to use a Robot simulator. The RoboDK is one of the best robot simulators now. It has covered most of the popular industrial robots. Its interface is straightforward. Just open the software, download the robot as we need, and start experiments. Up to that, no issue was found anywhere. However, the problem begins when we want to build the simulated robot by own. Lots of complexity arises like coordinate assignment, rotation not aligned, length mismatch, robot not synced with DH parameter. We begin to find some documents for making the robots. A few bits of the document are present. That is why we research it. After doing that, we prepared this paper for the researcher who wants to develop the simulated robot independently. This paper can be referenced for them. To minimize the complexity of our research, we study an industrial robot, ABB IRB 120-30.6. It is a good and popular robot. It is six degrees of freedom robot. We will use the specification and STEP file from their respective website and build a simulated robot from the STEP file for our research purpose. Design/Methodology/Approach: We will create a simulated robot from ABB IRB 120-30.6 STEP file. To create a robot by own, we took the help of the IRB 120 robot model. To demonstrate as simple as possible, we start with that robot whose default design is already present. We match and tune the joint coordinate based on robot parameters through this experiment. Findings/results: Here, we see how to create a custom robot. Using the IRB 120 robot model, we will create a robot model step by step. Furthermore, it will move it around its axis. Originality/Value: Using this experiment, the new researcher can get valuable information to create their custom robot. Paper Type: Simulation-based Research.

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