A Holistic Approach to Characterize Mud Loss Using Dynamic Mud Filtration Data

2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Chinedum Peter Ezeakacha ◽  
Saeed Salehi
Keyword(s):  
Regression Analysis ◽  
Field Application ◽  
Operating Conditions ◽  
Mitigation Strategies ◽  
Drilling Mud ◽  
Experimental Conditions ◽  
Lost Circulation ◽  
Rotary Speed ◽  
Mud Filtration ◽  
Mud Loss

Drilling mud loss in highly porous media and fractured formations has been one of the industry's focuses in the past decades. Wellbore dynamics and lithology complexities continue to push for more research into accurate quantification and mitigation strategies for lost circulation and mud filtration. Conventional methods of characterizing mud loss with filtration data for field application can be time-consuming, particularly because of the interaction between several factors that impact mud loss and filtration. This paper presents a holistic engineering approach for characterizing lost circulation using pore-scale dynamic water-based mud (WBM) filtration data. The approaches used in this study include: factorial design of experiment (DoE), hypothesis testing, analysis of variance (ANOVA), and multiple regression analysis. The results show that an increase in temperature and rotary speed can increase dynamic mud filtration significantly. An increase in lost circulation material (LCM) concentration showed a significant decrease dynamic mud filtration. A combination of LCM concentration and rotary speed showed a significant decrease in dynamic mud filtration, while a combination of LCM concentration and temperature revealed a significant increase in dynamic mud filtration. Rotary speed and temperature combination showed an increase in dynamic mud filtration. The combined effect of these three factors was not significant in increasing or decreasing dynamic mud filtration. For the experimental conditions in this study, the regression analysis for one of the rocks showed that dynamic mud filtration can be predicted from changes in LCM concentration and rotary speed. The results and approach from this study can provide reliable information for drilling fluids design and selecting operating conditions for field application.

scholarly journals Numerical Modeling of Foam Drilling Hydraulics

2007 ◽  
Vol 4 (1) ◽  
pp. 103 ◽  
Author(s):  
Ozcan Baris ◽  
Luis Ayala ◽  
W. Watson Robert
Keyword(s):  
Drilling Fluid ◽  
Operating Conditions ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Pressure Profiles ◽  
Drilling Operations ◽  
Parametric Studies ◽  
Bit Life ◽  
Foam Drilling

The use of foam as a drilling fluid was developed to meet a special set of conditions under which other common drilling fluids had failed. Foam drilling is defined as the process of making boreholes by utilizing foam as the circulating fluid. When compared with conventional drilling, underbalanced or foam drilling has several advantages. These advantages include: avoidance of lost circulation problems, minimizing damage to pay zones, higher penetration rates and bit life. Foams are usually characterized by the quality, the ratio of the volume of gas, and the total foam volume. Obtaining dependable pressure profiles for aerated (gasified) fluids and foam is more difficult than for single phase fluids, since in the former ones the drilling mud contains a gas phase that is entrained within the fluid system. The primary goal of this study is to expand the knowledge-base of the hydrodynamic phenomena that occur in a foam drilling operation. In order to gain a better understanding of foam drilling operations, a hydrodynamic model is developed and run at different operating conditions. For this purpose, the flow of foam through the drilling system is modeled by invoking the basic principles of continuum mechanics and thermodynamics. The model was designed to allow gas and liquid flow at desired volumetric flow rates through the drillstring and annulus. Parametric studies are conducted in order to identify the most influential variables in the hydrodynamic modeling of foam flow. 

Modeling Transient Circulating Mud Temperature in the Event of Lost Circulation and its Application in Locating Loss Zones

2014 ◽  
Author(s):  
Yuanhang Chen ◽  
Mengjiao Yu ◽  
Stefan Miska ◽  
Evren Ozbayoglu ◽  
Yongfeng Kang ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Temperature Profile ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Bottom Hole ◽  
Lack Of Information ◽  
Open Hole ◽  
Mud Loss ◽  
Multiple Loss ◽  
Cement Plug

Lost circulation is one of the most persistent and costly drilling problems that drilling engineers have been struggling with for decades. The main reason why some of the remedial procedures are not working as planned is the lack of information, such as the location of the loss zone. The pinpointing of the zone of loss will allow the treatment to be applied directly to the point of loss rather than to the entire open hole. This paper presents an approach to predict the location of loss zone from the transient mud circulation temperature profile altered by the mud loss. A numerical model in estimating the transient mud circulating temperature profile during a lost circulation event is developed. The temperature profile in both the flow conduits (drillpipe and annulus) are modeled using mass and energy balance. The flow rate of drilling mud decreases in the annulus above the loss zone as part of the fluids lost into the fractures, which in turn alters the heat transfer between the drillpipe, annulus, and formation. The wellbore is divided into two multiple sections, which account for single multiple loss circulation zones. Rigorous heat transfer in the formation is included. Case studies are performed and numerical solution results are presented and analyzed. According to the results, temperature alterations induced by mud loss include: 1) Declines in both bottom-hole temperature (BHT) and mud return temperature over time, and 2) Discontinuity in the first order derivative of annulus temperature with respect to depth at the location of loss zone; meanwhile, the temperature alterations are mainly controlled by the mud loss rate and location of loss. By matching the simulated results with the distributed temperature measurements at different times, the depth of the loss zone can be identified. This piece of information is important for the spotting of LCM (lost circulation material) pills, the optimization of overbalance squeezing pressure, as well as the consideration of setting the cement plug or additional casing.

scholarly journals Drilling in Karstified Carbonates: Early Risk Detection Technique

2020 ◽  
Author(s):  
Danil Maksimov ◽  
Alexey Pavlov ◽  
Sigbjørn Sangesland
Keyword(s):  
Real Time ◽  
Barents Sea ◽  
Rock Properties ◽  
Drilling Process ◽  
Drilling Mud ◽  
Online Tool ◽  
Low Contrast ◽  
Lost Circulation ◽  
Drilling Data ◽  
Mud Loss

Abstract Heterogeneous nature and complex rock properties of carbonate reservoirs makes the drilling process challenging. One of these challenges is uncontrolled mud loss. Caves or a system of cavities could be a high-risk zone for drilling as the mud losses cannot always be controlled by conventional methods, such as mud weight (MW) / equivalent mud weight (ECD) optimization, or by increasing concentration of lost circulation material (LCM) in the drilling mud. Seismic-based detection of such karstification objects is inefficient due to relatively small size, various shapes and low contrast environment. In this paper we, based on drilling data from the Barents sea, analyzed possible patterns in real-time drilling data corresponding to drilling through karstification objects. These patterns can serve as real-time indicators of zones with higher risk of karsts and can be used as an online tool for decision support while drilling in karstified carbonates.

The Effects of Temperature on Rheology Properties and Filtrate after Using Lemongrass as Lost Circulation Materials for Oil Based Drilling Mud

2014 ◽  
Vol 911 ◽  
pp. 243-247 ◽  
Author(s):  
N.A. Ghazali ◽  
T.A.T. Mohd ◽  
N. Alias ◽  
M.Z. Shahruddin ◽  
A. Sauki ◽  
...  
Keyword(s):  
High Temperature ◽  
Filter Press ◽  
Effect Of Temperature ◽  
Drilling Mud ◽  
Lost Circulation ◽  
Water Based ◽  
Different Temperatures ◽  
Effects Of Temperature ◽  
Mud Loss ◽  
Lost Circulation Materials

Lost circulation materials (LCM) are used to combat mud loss to the reservoir formation which can cause problems during drilling operation. Difficulties in handling and costly are those challenges faced by drilling operator. Mostly LCM can work better in water based mud compared to oil based mud due to characteristic of LCM itself. Nowadays, most of operator interested in the ultra-deep water due to the limitation of reservesand deals with high temperature and high pressure conditions.Oil based mud (OBM) is more preferable in high temperature conditions compared to water based mud hence a laboratory study was carried out to investigate the effect of temperature on the performance of lemongrass with different sizes in oil based mud. The oil based mud was formulated and tested with three different temperatures which are 250oF, 275oF and 350oF. The lemongrass LCM was prepared with three different sizes which are 150 microns, 250 microns and 500 microns. The sizes distribution of LCM is one of the main contributors to the success of LCM in the formation. The oil based mud samples were tested using Fann Viscometer to determine rheology properties and HPHT Filter Press to investigate the amount of filtrate. It was found that different temperatures and sizes have great effects on the lemongrass LCM in the oil based mud. The optimum temperature for lemongrass LCM is 275oF and with the sizes of 250 microns.

scholarly journals IMPROVEMENT OF THE TECHNIQUE AND TECHNOLOGYOF BEDS ISOLATION USING THE PROFILE EXPANDABLE CASING

2016 ◽  
pp. 34-37
Author(s):  
G. S. Abdrakhmanov ◽  
A. A. Zalyatdinov
Keyword(s):  
Oil And Gas ◽  
Fluid Loss ◽  
Drilling Mud ◽  
Gas Wells ◽  
Lost Circulation ◽  
Threaded Connections ◽  
Complex Process ◽  
Oil And Gas Wells ◽  
High Fluid ◽  
Mud Loss

Drilling of oil and gas wells is a time consuming, very complex process in which there occur all sorts of complications. The most common one is drilling mud loss. During drilling of wells the control of this fluid loss problem takes about 12 % of total time. In this case, up to 60 % of materials and time is spent on isolation of fractured-cavernous beds with high fluid loss intensity which make up only 10 % of the total number of isolated zones. The use of liners with welded and threaded connections of shaped tubes enabled to completely solve the problem of lost circulation zones isolation regardless of their thickness, the borehole caving and the fluid loss intensity.

Application of vacuum belt press filters for cane mud filtration and performance comparison with rotary filters

2014 ◽  
pp. 298-301 ◽  
Author(s):  
Arnaud Petit
Keyword(s):  
Electricity Consumption ◽  
Performance Comparison ◽  
Operating Conditions ◽  
Vacuum Filter ◽  
Sugar Mill ◽  
Belt Press ◽  
Vacuum Belt ◽  
And Performance ◽  
Mud Filtration ◽  
The Impact

Bois-Rouge factory, an 8000 t/d cane Reunionese sugarcane mill, has fully equipped its filtration station with vacuum belt press filters since 2010, the first one being installed in 2009. The present study deals with this 3-year experience and discusses operating conditions, electricity consumption, performance and optimisation. The comparison with the more classical rotary drum vacuum filter station of Le Gol sugar mill highlights advantages of vacuum belt press filters: high filtration efficiency, low filter cake mass and sucrose content, low total solids content in filtrate and low power consumption. However, this technology needs a mud conditioning step and requires a large amount of water to improve mud quality, mixing of flocculant and washing of filter belts. The impact on the energy balance of the sugar mill is significant. At Bois-Rouge mill, studies are underway to reduce the water consumption by recycling low d.s. filtrate and by dry cleaning the filter belts.

scholarly journals Data-driven Modelling of Microfiltration Process with Embedded Static Mixer for Steepwater from Corn Starch Industry

2017 ◽  
Author(s):  
Laslo Šereš ◽  
Ljubica Dokić ◽  
Bojana Ikonić ◽  
Dragana Šoronja-Simović ◽  
Miljana Djordjević ◽  
...  
Keyword(s):  
Corn Starch ◽  
Desirability Function ◽  
Specific Energy Consumption ◽  
Cross Flow ◽  
Operating Conditions ◽  
Transmembrane Pressure ◽  
Static Mixer ◽  
Permeate Flux ◽  
Experimental Conditions ◽  
Starch Industry

Cross-flow microfiltration using ceramic tubular membrane was applied for treatment of steepwater from corn starch industry. Experiments are conducted according to the faced centered central composite design at three different transmembrane pressures (1, 2 and 3 bar) and cross-flow velocities (100, 150 and 200 L/h) with and without the usage of Kenics static mixer. For examination of the influence of the selected operating conditions at which usage of the static mixer is justified, a response surface methodology and desirability function approach were used. Obtained results showed improvement in the average permeate flux by using Kenics static mixer for 211 % to 269 % depending on experimental conditions when compared to the system without the static mixer. As a result of optimization, the best results considering flux improvement as well as reduction of specific energy consumption were obtained at low transmembrane pressure and lower feed cross-flow rates.

scholarly journals The Influence of Carrier Air Preheating on Autoignition of Inline-Injected Hydrogen–Nitrogen Mixtures in Vitiated Air of High Temperature

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Christoph A. Schmalhofer ◽  
Peter Griebel ◽  
Manfred Aigner
Keyword(s):  
Hydrogen Content ◽  
Gas Turbines ◽  
High Speed ◽  
Flame Stabilization ◽  
Operating Conditions ◽  
Promoting Effect ◽  
Experimental Conditions ◽  
Lean Premixed Combustion ◽  
Image Velocimetry ◽  
Fuel Mixtures

The use of highly reactive hydrogen-rich fuels in lean premixed combustion systems strongly affects the operability of stationary gas turbines (GT) resulting in higher autoignition and flashback risks. The present study investigates the autoignition behavior and ignition kernel evolution of hydrogen–nitrogen fuel mixtures in an inline co-flow injector configuration at relevant reheat combustor operating conditions. High-speed luminosity and particle image velocimetry (PIV) measurements in an optically accessible reheat combustor are employed. Autoignition and flame stabilization limits strongly depend on temperatures of vitiated air and carrier preheating. Higher hydrogen content significantly promotes the formation and development of different types of autoignition kernels: More autoignition kernels evolve with higher hydrogen content showing the promoting effect of equivalence ratio on local ignition events. Autoignition kernels develop downstream a certain distance from the injector, indicating the influence of ignition delay on kernel development. The development of autoignition kernels is linked to the shear layer development derived from global experimental conditions.

Minimizing Lost Circulation Non-Productive Time Using Expected Monetary Value and Decision Tree Analysis

2021 ◽  
Author(s):  
Husam Hasan Alkinani ◽  
Abo Taleb Tuama Al-Hameedi ◽  
Shari Dunn-Norman
Keyword(s):  
Decision Tree ◽  
Drill Pipe ◽  
Treatment Strategies ◽  
Circulation Type ◽  
Decision Tree Analysis ◽  
Tree Analysis ◽  
Lost Circulation ◽  
Monetary Value ◽  
Mud Loss ◽  
Expected Monetary Value

Abstract Lost circulation and problems related to drilling present a major challenge for the drilling industry. Each year, billions are spent to treat these problems. There is not a single solution to lost circulation because of the complexity and kind of formations susceptible to this issue. Lost circulation treatment data for the Shuaiba formation (induced fractured formation) were gathered from drilled wells in Southern Iraq (over 2000). Treatments have been grouped according to the volume of mud loss as complete, severe, and partial loss remedies. Detailed costs and probabilities calculations were conducted. The costs of three types of loss treatments (partial, severe, and complete) were handled separately since some treatments of severe, and all treatments of complete losses have to be introducing through open end drill pipe (OEDP). Expected monetary value (EMV) and decision tree analysis (DTA) were utilized to choose the optimal mud loss pathway to treat the lost circulation type. In this study, probability and cost were both considered to select the practical and efficient strategy of stopping mud loss. Too many of the remedy scenarios were investigated. The selection of the optimum strategy for every type of loss was based on the lowest EMV and efficiency. Once both conditions were satisfied, the treatment strategies were selected to treat each type of loss. Treatment strategies were provided for complete, severe, and partial losses as flowcharts that can be utilized as a reference in the field to stop or at least mitigate this troublesome problem. The methods used in this paper have the possibility to be adopted and invested to treat mud loss based on historical data of treatments in any formation worldwide.

Wellbore Strengthening Design Criteria and Enhanced Fracture Gradient for Widening Stable Mud Weight Window and Enabling Safe and Efficient Drilling in Depleted Reservoirs

2021 ◽  
Author(s):  
Chee Phuat Tan ◽  
Wan Nur Safawati Wan Mohd Zainudin ◽  
M Solehuddin Razak ◽  
Siti Shahara Zakaria ◽  
Thanavathy Patma Nesan ◽  
...  
Keyword(s):  
Particle Size ◽  
Ct Scan ◽  
Design Criteria ◽  
Drilling Mud ◽  
Fracture Width ◽  
Wellbore Strengthening ◽  
Fracture Gradient ◽  
Mud Loss ◽  
Gradient Enhancement ◽  
Compound Particle

Abstract Drilling in permeable formations, especially depleted reservoirs, can particularly benefit from simultaneous wellbore shielding and strengthening functionalities of drilling mud compounds. The ability to generate simultaneous wellbore shielding and strengthening in reservoirs has potential to widen stable mud weight windows to drill such reservoirs without the need to switch from wellbore strengthening compound to wellbore shielding compound, and vice-versa. Wellbore shielding and strengthening experiments were conducted on three outcrop sandstones with three mud compounds. The wellbore shielding stage was conducted by increasing the confining and borehole pressures in 4-5 steps until both reached target pressures. CT scan images demonstrate consistency of the filtration rates with observed CT scanned mud cakes which are dependent on the sandstone pore size and mud compound particle size distributions. In wellbore strengthening stage, the borehole pressure was increased until fracture was initiated, which was detected via borehole pressure trend and CT scan imaging. The fractures generated were observed to be plugged by mud filter solids which are visible in the CT scan images. The extent of observed fracture solid plugging varies with rock elastic properties, fracture width and mud compound particle size distribution. Based on the laboratory test data, fracture gradient enhancement concept was developed for the mud compounds. In addition, the data obtained and observations from the tests were used to develop optimal empirical design criteria and guidelines to achieve dual wellbore strengthening and shielding performance of the mud compounds. The design criteria were validated on a well which was treated with one of the mud compounds based on its mud loss events during drilling and running casing.

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