Impact Analysis of Pocket Damper Seal Geometry Variations on Leakage Performance and Rotordynamic Force Coefficients Using Computational Fluid Dynamics

Author(s):  
Clemens Griebel

In this paper, different notch and partition wall arrangements of a fully partitioned pocket damper seal (FPDS) are investigated using computational fluid dynamics (CFD). The CFD model is derived for a baseline FPDS design reflecting the full sealing configuration with a structured mesh. Steady-state simulations are performed for eccentric rotor position and different operational parameters. The results are validated using experimental cavity pressure measurements. In transient computations, rotor whirl is modeled as a circular motion around an initial eccentricity using a moving mesh technique. Different whirl frequencies are computed to account for the frequency-dependent behavior of damper seals. The stiffness and damping coefficients are evaluated from the impedances in the frequency domain using a fast Fourier transform. The validated model is then transferred to varying designs. In addition to the baseline design, six different notch arrangements with constant clearance ratio were modeled. Moreover, two partition wall design variations were studied based on manufacturability considerations. Predicted leakage as well as frequency-dependent stiffness and damping coefficients are presented and the impact of geometry variations on these parameters is discussed. The results suggest that a single centered notch is favorable and indicate considerably higher effective damping for a design with staggered partition walls. A rounded partition wall design with significantly eased manufacturing reveals good performance.

Author(s):  
Clemens Griebel

In this paper, different notch and partition wall arrangements of a fully partitioned pocket damper seal (FPDS) are investigated using Computational Fluid Dynamics (CFD). The CFD model is derived for a baseline FPDS design reflecting the full sealing configuration with a structured mesh. Steady-state simulations are performed for eccentric rotor position and different operational parameters. The results are validated using experimental cavity pressure measurements. In transient computations, rotor whirl is modeled as a circular motion around an initial eccentricity using a moving mesh technique. Different whirl frequencies are computed to account for the frequency-dependent behavior of damper seals. The stiffness and damping coefficients are evaluated from the impedances in the frequency domain using a Fast Fourier Transform. The validated model is then transferred to varying designs. In addition to the baseline design, six different notch arrangements with constant clearance ratio were modeled. Moreover two partition wall design variations were studied based on manufacturability considerations. Predicted leakage as well as frequency-dependent stiffness and damping coefficients are presented and the impact of geometry variations on these parameters is discussed. The results suggest that a single centered notch is favorable and indicate considerably higher effective damping for a design with staggered partition walls. A rounded partition wall design with significantly eased manufacturing reveals good performance.


2019 ◽  
Vol 141 (6) ◽  
Author(s):  
Jongin Yang ◽  
Alan Palazzolo

Part II presents a novel approach for predicting dynamic coefficients for a tilting pad journal bearing (TPJB) using computational fluid dynamics (CFD) and finite element method (FEM), including fully coupled elastic deflection, heat transfer, and fluid dynamics. Part I presented a similarly novel, high fidelity approach for TPJB static response prediction which is a prerequisite for the dynamic characteristic determination. The static response establishes the equilibrium operating point values for eccentricity, attitude angle, deflections, temperatures, pressures, etc. The stiffness and damping coefficients are obtained by perturbing the pad and journal motions about this operating point to determine changes in forces and moments. The stiffness and damping coefficients are presented in “synchronously reduced form” as required by American Petroleum Institute (API) vibration standards. Similar to Part I, an advanced three-dimensional thermal—Reynolds equation code validates the CFD code for the special case when flow Between Pad (BP) regions is ignored, and the CFD and Reynolds pad boundary conditions are made identical. The results show excellent agreement for this validation case. Similar to the static response case, the dynamic characteristics from the Reynolds model show large discrepancies compared with the CFD results, depending on the Reynolds mixing coefficient (MC). The discrepancies are a concern given the key role that stiffness and damping coefficients serve instability and response predictions in rotordynamics software. The uncertainty of the MC and its significant influence on static and dynamic response predictions emphasizes a need to utilize the CFD approach for TPJB simulation in critical machines.


Author(s):  
Manuel Gaszner ◽  
Alexander O. Pugachev ◽  
Christos Georgakis ◽  
Paul Cooper

A brush-labyrinth sealing configuration consisting of two labyrinth fins upstream and one brush seal downstream is studied experimentally and theoretically. Two slightly different brush seal designs with zero cold radial clearance are considered. The sealing configurations are tested on the no-whirl and dynamic test rigs to obtain leakage performance and rotordynamic stiffness and damping coefficients. The no-whirl tests allow identification of the local rotordynamic direct and cross-coupled stiffness coefficients for a wide range of operating conditions, while the dynamic test rig is used to obtain both global stiffness and damping coefficients but for a narrower operating range limited by the capabilities of a magnetic actuator. Modeling of the brush-labyrinth seals is performed using computational fluid dynamics. The experimental global rotordynamic coefficients consist of an aerodynamic component due to the gas flow and a mechanical component due to the contact between the bristle tips and rotor surface. The computational fluid dynamics (CFD)–based calculations of rotordynamic coefficients provide, however, only the aerodynamic component. A simple mechanical model is used to estimate the theoretical value of the mechanical stiffness of the bristle pack during the contact. The results obtained for the sealing configurations with zero cold radial clearance brush seals are compared with available data on three-tooth-on-stator labyrinth seals and a brush seal with positive cold radial clearance. Results show that the sealing arrangement with a line-on-line welded brush seal has the best performance overall with the lowest leakage and cross-coupled stiffness. The predictions are generally in agreement with the measurements for leakage and stiffness coefficients. The seal-damping capability is noticeably underpredicted.


Author(s):  
Alexander O. Pugachev ◽  
Clemens Griebel ◽  
Stacie Tibos ◽  
Bernard Charnley

In this paper, a hybrid brush pocket damper seal is studied theoretically using computational fluid dynamics. In the hybrid sealing arrangement, the brush seal element with cold clearance is placed downstream of a 4-bladed, 8-pocket, fully partitioned pocket damper seal. The new seal geometry is derived based on designs of short brush-labyrinth seals studied in previous works. Transient CFD simulations coupled with the multi-frequency rotor excitation method are performed to determine frequency-dependent stiffness and damping coefficients of pocket damper seals. A moving mesh technique is applied to model the shaft motion on a predefined whirling orbit. The rotordynamic coefficients are calculated from impedances obtained in frequency domain. The pocket damper seal CFD model is validated against available experimental and numerical results found in the literature. Bristle pack in the brush seal CFD model is described as porous medium. The applied brush seal model is validated using the measurements obtained in previous works from two test rigs. Predicted leakage characteristics as well as stiffness and damping coefficients of the hybrid brush pocket damper seal are presented for different operating conditions. In this case, the rotordynamic coefficients are calculated using a single-frequency transient simulation. By adding the brush seal, direct stiffness is predicted to be significantly decreased while effective damping shows a more moderate or no reduction depending on excitation frequency. Effective clearance results indicate more than halved leakage compared to the case without brush seal.


Author(s):  
Praween Senanayake ◽  
Hana Salati ◽  
Eugene Wong ◽  
Kimberley Bradshaw ◽  
Yidan Shang ◽  
...  

Author(s):  
Brian K. Weaver ◽  
Gen Fu ◽  
Andres F. Clarens ◽  
Alexandrina Untaroiu

Gas-expanded lubricants (GELs), tunable mixtures of synthetic oil and dissolved carbon dioxide, have been previously shown to potentially increase bearing efficiency, rotordynamic control, and long-term reliability in flooded journal bearings by controlling the properties of the lubricant in real time. Previous experimental work has established the properties of these mixtures and multiple numerical studies have predicted that GELs stand to increase the performance of flooded bearings by reducing bearing power losses and operating temperatures while also providing control over bearing stiffness and damping properties. However, to date all previous analytical studies have utilized Reynolds equation-based approaches while assuming a single-phase mixture under high-ambient pressure conditions. The potential implications of multi-phase behavior could be significant to bearing performance, therefore a more detailed study of alternative operating conditions that may include multi-phase behavior is necessary to better understanding the full potential of GELs and their effects on bearing performance. In this work, the performance of GELs in a fixed geometry journal bearing were evaluated to examine the effects of these lubricants on the fluid and bearing dynamics of the system under varying operating conditions. The bearing considered for this study was a hybrid hydrodynamic-hydrostatic bearing to allow for the study of various lubricant supply and operating conditions. A computational fluid dynamics (CFD)-based approach allowed for a detailed evaluation of the lubricant injection pathway, the flow of fluid throughout the bearing geometry, thermal behavior, and the collection of the lubricant as it exits the bearing. This also allowed for the study of the effects of the lubricant behavior on overall bearing performance.


2021 ◽  
Author(s):  
Sanaz Dianat

The research paper investigates the impact of a window’s exterior air film on the assembly temperature. The exterior air film constitutes a vital portion of a window’s insulating values. The air film increases the temperature of the window exterior pane to a temperature above ambient temperature. The air film also rises the interior glass temperature and reduces the heat transfer from the interior surface. According to computational fluid dynamics (CFD), the air film is removed in windy conditions, decreasing the window temperature on the outside as well as on the inside. The idea behind the project is to carry out an experimental procedure on three different windows to validate the CFD results, which indicates the effect of various wind speeds. Keyword: Exterior air film, computational fluid dynamics, window assembly, wind speed


2021 ◽  
Author(s):  
Sanaz Dianat

The research paper investigates the impact of a window’s exterior air film on the assembly temperature. The exterior air film constitutes a vital portion of a window’s insulating values. The air film increases the temperature of the window exterior pane to a temperature above ambient temperature. The air film also rises the interior glass temperature and reduces the heat transfer from the interior surface. According to computational fluid dynamics (CFD), the air film is removed in windy conditions, decreasing the window temperature on the outside as well as on the inside. The idea behind the project is to carry out an experimental procedure on three different windows to validate the CFD results, which indicates the effect of various wind speeds. Keyword: Exterior air film, computational fluid dynamics, window assembly, wind speed


2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Andrea Acuna ◽  
Alycia G. Berman ◽  
Frederick W. Damen ◽  
Brett A. Meyers ◽  
Amelia R. Adelsperger ◽  
...  

Recent applications of computational fluid dynamics (CFD) applied to the cardiovascular system have demonstrated its power in investigating the impact of hemodynamics on disease initiation, progression, and treatment outcomes. Flow metrics such as pressure distributions, wall shear stresses (WSS), and blood velocity profiles can be quantified to provide insight into observed pathologies, assist with surgical planning, or even predict disease progression. While numerous studies have performed simulations on clinical human patient data, it often lacks prediagnosis information and can be subject to large intersubject variability, limiting the generalizability of findings. Thus, animal models are often used to identify and manipulate specific factors contributing to vascular disease because they provide a more controlled environment. In this review, we explore the use of CFD in animal models in recent studies to investigate the initiating mechanisms, progression, and intervention effects of various vascular diseases. The first section provides a brief overview of the CFD theory and tools that are commonly used to study blood flow. The following sections are separated by anatomical region, with the abdominal, thoracic, and cerebral areas specifically highlighted. We discuss the associated benefits and obstacles to performing CFD modeling in each location. Finally, we highlight animal CFD studies focusing on common surgical treatments, including arteriovenous fistulas (AVF) and pulmonary artery grafts. The studies included in this review demonstrate the value of combining CFD with animal imaging and should encourage further research to optimize and expand upon these techniques for the study of vascular disease.


2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Tingcheng Wu ◽  
Luis San Andrés

In multiple stage centrifugal pumps, balance pistons, often comprising a grooved annular seal, equilibrate the full pressure rise across the pump. Grooves in the stator break the evolution of fluid swirl and increase mechanical energy dissipation; hence, a grooved seal offers a lesser leakage and lower cross-coupled stiffness than a similar size uniform clearance seal. To date, bulk-flow modelbulk-flow models (BFMs) expediently predict leakage and rotor dynamic force coefficients of grooved seals; however, they lack accuracy for any other geometry besides rectangular. Note that scalloped and triangular (serrated) groove seals are not uncommon. In these cases, computational fluid dynamics (CFD) models seals of complex shape to produce leakage and force coefficients. Alas, CFD is not yet ready for routine engineer practice. Hence, an intermediate procedure presently takes an accurate two-dimensional (2D) CFD model of a smaller flow region, namely a single groove and adjacent land, to produce stator and rotor surface wall friction factors, expressed as functions of the Reynolds numbers, for integration into an existing BFM and ready prediction of seal leakage and force coefficients. The selected groove-land section is well within the seal length and far away from the effects of the inlet condition. The analysis takes three water lubricated seals with distinct groove shapes: rectangular, scalloped, and triangular. Each seal, with length/diameter L/D = 0.4, has 44 grooves of shallow depth dg ∼ clearance Cr and operates at a rotor speed equal to 5,588 rpm (78 m/s surface speed) and with a pressure drop of 14.9 MPa. The method validity is asserted when 2D (single groove-land) and three-dimensional (3D) (whole seal) predictions for pressure and velocity fields are compared against each other. The CFD predictions, 2D and 3D, show that the triangular groove seal has the largest leakage, 41% greater than the rectangular groove seal does, albeit producing the smallest cross-coupled stiffnesses and whirl frequency ratio (WFR). On the other hand, the triangular groove seal has the largest direct stiffness and damping coefficients. The scalloped groove seal shows similar rotordynamic force coefficients as the rectangular groove seal but leaks 13% more. For the three seal groove types, the modified BFM predicts leakage that is less than 6% away from that delivered by CFD, whereas the seal stiffnesses (both direct and cross-coupled) differ by 13%, the direct damping coefficients by 18%, and the added mass coefficients are within 30%. The procedure introduced extends the applicability of a BFM to predict the dynamic performance of grooved seals with distinctive shapes.


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