Experimental and Numerical Visualization of Heat Transfer and Hydrodynamics Induced by Double Droplet Train Impingement

2018 ◽  
Vol 140 (8) ◽  
Author(s):  
Taolue Zhang ◽  
Jayaveera Muthusamy ◽  
Dr. Jorge L. Alvarado ◽  
Anoop Kanjirakat ◽  
Reza Sadr

The objective of this study was to visualize and simulate the thermal physical process during double droplet train impingement for three different horizontal impact spacings (S = 0.65 mm, 1.2 mm and 2 mm). Two identical HFE-7100 droplet trains were produced using a piezoelectric droplet generator at a frequency of 6000 Hz with a corresponding droplet Weber number of 312. A translucent sapphire substrate with a thin film ITO coating was used as heater in the experiments. The heat transfer and hydrodynamics of double droplet train impingement have been visualized using IR thermal imaging and high speed optical imaging techniques, respectively. The double droplet train impingement process was also simulated numerically using the Coupled Level Set-Volume of Fluid (CLS-VOF) approach with dynamic mesh adaption (DMA). Humps were observed both numerically and experimentally between two adjacent impact craters due to the interactions caused by the impinging droplet trains. It was found that the hump height decreased when impact spacing increased. IR images show that higher impact spacing leads to better heat transfer performance, which could be due to the lower hump height at greater impact spacing conditions. It was also observed that higher impact spacing leads to better thermo-hydrodynamics within and outside the impingement zone. In summary, results show that horizontal impact spacing plays a significant role in double droplet train impingement cooling. This work was supported by the National Priority Research Program of the Qatar National Research Fund, Grant No.: NPRP 6-1304-2-525.

Author(s):  
Yongmei Liu ◽  
Rajen Dias

Abstract Study presented here has shown that Infrared thermography has the potential to be a nondestructive analysis tool for evaluating package sublayer defects. Thermal imaging is achieved by applying pulsed external heating to the package surface and monitoring the surface thermal response as a function of time with a high-speed IR camera. Since the thermal response of the surface is affected by the defects such as voids and delamination below the package surface, the technique can be used to assist package defects detection and analysis.


Author(s):  
Abdul Ahad Khan ◽  
Dilip Choudhary ◽  
Abhishek Basavanna ◽  
Salman Najmee ◽  
Jessica Crisantes ◽  
...  

The physics of the transient behavior of liquid drops impacting hot or cold surfaces are of significance in many different applications such as spray cooling, aircraft icing, etc. Further, the transient heating and cooling of vapor spots and liquid patches is of significance in determining the heat transfer performance parameters in phase change processes such as boiling and condensation. The thermal transients in all these processes are primarily dictated by the passive thermal properties of the solid substrate (e.g. thermal conductivity, specific heat) and by the flow conditions. An active control (or manipulation) of these thermal transients could provide a means to enhance the performance parameters in various phase change-based heat transfer processes. In this study, we experimentally explore the effect of a solid-liquid phase change material (PCM) coating on the thermal characteristics of a liquid drop impacting a hot surface. High-speed optical and infrared imaging techniques are employed for visualizing the flow and measuring the temperatures, respectively. The PCM, depending on its melting temperature and due to its latent heat of fusion, disrupts the normal process of the heating of the drop and cooling of the substrate. The insights obtained from these findings can have a significant impact on several technologies in the areas of phase change-based heat transfer and thermal management.


Materials ◽  
2019 ◽  
Vol 12 (24) ◽  
pp. 4077 ◽  
Author(s):  
Jeongguk Kim

Infrared (IR) thermography technology is one of the leading non-destructive evaluation (NDE) techniques based on infrared detection. Infrared thermography, in particular, has the advantage of not only being used in non-contact mode but also provides full images, real-time inspection, and relatively fast results. These advantages make it possible to perform thermal imaging analysis of railway materials and/or components, such as brake disc simulation, monitoring of abnormal heat generation, and monitoring of temperature changes, during mechanical tests. This study introduces the current state of research on railway materials and/or components using IR thermography technology. An attempt was made to characterize the deterioration of electrical equipment of diesel electric locomotives using infrared thermal imaging techniques. In addition, surface temperature monitoring was performed during tensile testing of railway steels using a high-speed infrared camera. Damage evolution due to the hot spot generation of railway brake discs was successfully monitored using high-speed IR cameras. In this paper, IR thermal imaging technology, used as a non-destructive evaluation analysis in the railway field, was introduced, and the results of recent research are presented.


1999 ◽  
Author(s):  
Rudolf M. Verdaasdonck ◽  
Dennis Balgobind ◽  
Christiaan F. P. van Swol ◽  
Matthijs C. M. Grimbergen

2019 ◽  
Vol 196 ◽  
pp. 00054 ◽  
Author(s):  
Anton Surtaev ◽  
Vladimir Serdyukov ◽  
Alexey Safonov

The paper presents the results of an experimental study of the effect of hydrophobic fluoropolymer coating on the multiscale characteristics of heat transfer at water boiling. New experimental data on dynamics of vapor bubble growth and detachment, evolution of contact line, nucleation site density, heat transfer coefficient were obtained using high-speed imaging techniques, including infrared thermography and video recording from the bottom side of transparent ITO heater. It was shown, that the using of hydrophobic fluoropolymer coating leads to heat transfer enhancement, to decrease of the superheat temperature at the onset of boiling, to increase of the active nucleation site density and to significant change in the dynamics of growth and departure of vapor bubbles and the evolution of the triple contact line.


Author(s):  
Ashutosh Kumar Yadav ◽  
Parantak Sharma ◽  
Avadhesh Kumar Sharma ◽  
Mayank Modak ◽  
Vishal Nirgude ◽  
...  

Impinging jet cooling technique has been widely used extensively in various industrial processes, namely, cooling and drying of films and papers, processing of metals and glasses, cooling of gas turbine blades and most recently cooling of various components of electronic devices. Due to high heat removal rate the jet impingement cooling of the hot surfaces is being used in nuclear industries. During the loss of coolant accidents (LOCA) in nuclear power plant, an emergency core cooling system (ECCS) cool the cluster of clad tubes using consisting of fuel rods. Controlled cooling, as an important procedure of thermal-mechanical control processing technology, is helpful to improve the microstructure and mechanical properties of steel. In industries for heat transfer efficiency and homogeneous cooling performance which usually requires a jet impingement with improved heat transfer capacity and controllability. It provides better cooling in comparison to air. Rapid quenching by water jet, sometimes, may lead to formation of cracks and poor ductility to the quenched surface. Spray and mist jet impingement offers an alternative method to uncontrolled rapid cooling, particularly in steel and electronics industries. Mist jet impingement cooling of downward facing hot surface has not been extensively studied in the literature. The present experimental study analyzes the heat transfer characteristics a 0.15mm thick hot horizontal stainless steel (SS-304) foil using Internal mixing full cone (spray angle 20 deg) mist nozzle from the bottom side. Experiments have been performed for the varied range of water pressure (0.7–4.0 bar) and air pressure (0.4–5.8 bar). The effect of water and air inlet pressures, on the surface heat flux has been examined in this study. The maximum surface heat flux is achieved at stagnation point and is not affected by the change in nozzle to plate distance, Air and Water flow rates.


Sensors ◽  
2021 ◽  
Vol 21 (16) ◽  
pp. 5279
Author(s):  
Dong-Hoon Kwak ◽  
Guk-Jin Son ◽  
Mi-Kyung Park ◽  
Young-Duk Kim

The consumption of seaweed is increasing year by year worldwide. Therefore, the foreign object inspection of seaweed is becoming increasingly important. Seaweed is mixed with various materials such as laver and sargassum fusiforme. So it has various colors even in the same seaweed. In addition, the surface is uneven and greasy, causing diffuse reflections frequently. For these reasons, it is difficult to detect foreign objects in seaweed, so the accuracy of conventional foreign object detectors used in real manufacturing sites is less than 80%. Supporting real-time inspection should also be considered when inspecting foreign objects. Since seaweed requires mass production, rapid inspection is essential. However, hyperspectral imaging techniques are generally not suitable for high-speed inspection. In this study, we overcome this limitation by using dimensionality reduction and using simplified operations. For accuracy improvement, the proposed algorithm is carried out in 2 stages. Firstly, the subtraction method is used to clearly distinguish seaweed and conveyor belts, and also detect some relatively easy to detect foreign objects. Secondly, a standardization inspection is performed based on the result of the subtraction method. During this process, the proposed scheme adopts simplified and burdenless calculations such as subtraction, division, and one-by-one matching, which achieves both accuracy and low latency performance. In the experiment to evaluate the performance, 60 normal seaweeds and 60 seaweeds containing foreign objects were used, and the accuracy of the proposed algorithm is 95%. Finally, by implementing the proposed algorithm as a foreign object detection platform, it was confirmed that real-time operation in rapid inspection was possible, and the possibility of deployment in real manufacturing sites was confirmed.


2021 ◽  
pp. 146808742110072
Author(s):  
Karri Keskinen ◽  
Walter Vera-Tudela ◽  
Yuri M Wright ◽  
Konstantinos Boulouchos

Combustion chamber wall heat transfer is a major contributor to efficiency losses in diesel engines. In this context, thermal swing materials (adapting to the surrounding gas temperature) have been pinpointed as a promising mitigative solution. In this study, experiments are carried out in a high-pressure/high-temperature vessel to (a) characterise the wall heat transfer process ensuing from wall impingement of a combusting fuel spray, and (b) evaluate insulative improvements provided by a coating that promotes thermal swing. The baseline experimental condition resembles that of Spray A from the Engine Combustion Network, while additional variations are generated by modifying the ambient temperature as well as the injection pressure and duration. Wall heat transfer and wall temperature measurements are time-resolved and accompanied by concurrent high-speed imaging of natural luminosity. An investigation with an uncoated wall is carried out with several sensor locations around the stagnation point, elucidating sensor-to-sensor variability and setup symmetry. Surface heat flux follows three phases: (i) an initial peak, (ii) a slightly lower plateau dependent on the injection duration, and (iii) a slow decline. In addition to the uncoated reference case, the investigation involves a coating made of porous zirconia, an established thermal swing material. With a coated setup, the projection of surface quantities (heat flux and temperature) from the immersed measurement location requires additional numerical analysis of conjugate heat transfer. Starting from the traces measured beneath the coating, the surface quantities are obtained by solving a one-dimensional inverse heat transfer problem. The present measurements are complemented by CFD simulations supplemented with recent rough-wall models. The surface roughness of the coated specimen is indicated to have a significant impact on the wall heat flux, offsetting the expected benefit from the thermal swing material.


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