Condensation of R134a and R22 in Shell and Tube Condensers Mounted With High-Density Low-Fin Tubes

2018 ◽  
Vol 140 (9) ◽  
Author(s):  
Wen-Tao Ji ◽  
Chuang-Yao Zhao ◽  
Jessica Lofton ◽  
Zeng-Yao Li ◽  
Ding-Cai Zhang ◽  
...  

In this work, the condensation of refrigerants on a single, high-density, low-fin tube and full-sized shell and tube condensers were investigated experimentally. The low-fin tube had an external fin density of 56 fins per inch (fpi) and fin height 1.023 mm. Another three-dimensional (3D) finned tube was also tested for comparison. The condensing heat transfer coefficient of the refrigerant R134a was first investigated outside a single horizontal tube at saturation temperature of 40 °C. The overall heat transfer coefficients of the two tubes were similar in magnitude. The condensing heat transfer coefficient of the low-fin tube was 16.3–25.2% higher than that of 3D enhanced tube. The experiments of the two condensers mounted with low-fin and 3D enhanced tubes were then conducted in centrifugal and screw chiller test rigs. It was found that chillers with the two different condensers generally had the same refrigeration capacity under the same experiment conditions. The refrigeration capacity of the screw chiller was smaller. It had fewer tube rows and elicited fewer inundation effects owing to the falling condensate. The heat transfer coefficients of the condensers with R134a in centrifugal chillers equipped with high-density low-finned tubes were higher than those in the screw chillers. The total number of tubes for low-fin tube condensers, in the two chillers, was reduced by approximately 15% compared with the use of domestic advanced condensers equipped with the 3D enhanced tubes.

2008 ◽  
Author(s):  
Pradeep A. Patil ◽  
S. N. Sapali

An experimental test facility is designed and built to calculate condensation heat transfer coefficients and pressure drops for HFC-134a, R-404A, R-407C, R-507A in a smooth and micro-fin tube. The main objective of the experimentation is to investigate the enhancement in condensation heat transfer coefficient and increase in pressure drop using micro-fin tube for different condensing temperatures and further to develop an empirical correlation for heat transfer coefficient and pressure drop, which takes into account the micro-fin tube geometry, variation of condensing temperature and temperature difference (difference between condensing temperature and average temperature of cooling medium). The experimental setup has a facility to vary the different operating parameters such as condensing temperature, cooling water temperature, flow rate of refrigerant and cooling water etc and study their effect on heat transfer coefficients and pressure drops. The hermetically sealed reciprocating compressor is used in the system, thus the effect of lubricating oil on the heat transfer coefficient is taken in to account. This paper reports the detailed description of design and development of the test apparatus, control devices, instrumentation, and the experimental procedure. It also covers the comparative study of experimental apparatus with the existing one from the available literature survey. The condensation and pressure drop of HFC-134a in a smooth tube are measured and obtained the values of condensation heat transfer coefficients for different mass flux and condensing temperatures using modified Wilson plot technique with correlation coefficient above 0.9. The condensation heat transfer coefficient and pressure drop increases with increasing mass flux and decreases with increasing condensing temperature. The results are compared with existing available correlations for validation of test facility. The experimental data points have good association with available correlations except Cavallini-Zecchin Correlation.


2006 ◽  
Vol 128 (7) ◽  
pp. 691-700 ◽  
Author(s):  
Adriaan Lambrechts ◽  
Leon Liebenberg ◽  
Arthur E. Bergles ◽  
Josua P. Meyer

An experimental investigation was conducted into the heat transfer characteristics during in-tube condensation of horizontal smooth, micro-fin, and herringbone tubes. The study focused on the heat transfer coefficients of refrigerants R-22, R-134a, and R-407C inside a series of typical horizontal smooth, micro-fin, and herringbone tubes at a representative average saturation temperature of 40°C. Mass fluxes ranged from 300 to 800kg∕m2s, and vapor qualities ranged from 0.85 to 0.95 at condenser inlet, to 0.05 to 0.15 at condenser outlet. The herringbone tube results were compared with the smooth and micro-fin tube results. The average increase in the heat transfer coefficient of the herringbone tube, when compared with the smooth tube at comparable conditions, was found to be 322%, with maximum values reaching 336%. When compared with the micro-fin tube, the average increase in heat transfer coefficient was found to be 196%, with maximum values reaching 215%. Moreover, a new correlation was developed to predict the heat transfer coefficients in a herringbone and micro-fin tube. Semi-local heat transfer coefficients were calculated from the modified Wilson plot technique, using measurements of condenser subsection inlets and outlets, and from knowledge of the temperature gradient on the annulus side. The correlation predicted the semi-local heat transfer coefficients accurately, with 96% and 89% of the data points falling in the ±20% region for the herringbone tube and the micro-fin tube, respectively. The average heat transfer coefficients were accurately predicted, too, with all the data points for the herringbone tube and 83% of the data points for the micro-fin tube falling in the ±20% region. The derived heat transfer correlations can be used for design, especially for reversible heat pumps. This research proves that predicting the flow pattern during intermittent and annular flow is not a prerequisite for predicting the heat transfer accurately to within 20% of the measurements.


Author(s):  
Ann-Christin Fleer ◽  
Markus Richter ◽  
Roland Span

AbstractInvestigations of flow boiling in highly viscous fluids show that heat transfer mechanisms in such fluids are different from those in fluids of low viscosity like refrigerants or water. To gain a better understanding, a modified standard apparatus was developed; it was specifically designed for fluids of high viscosity up to 1000 Pa∙s and enables heat transfer measurements with a single horizontal test tube over a wide range of heat fluxes. Here, we present measurements of the heat transfer coefficient at pool boiling conditions in highly viscous binary mixtures of three different polydimethylsiloxanes (PDMS) and n-pentane, which is the volatile component in the mixture. Systematic measurements were carried out to investigate pool boiling in mixtures with a focus on the temperature, the viscosity of the non-volatile component and the fraction of the volatile component on the heat transfer coefficient. Furthermore, copper test tubes with polished and sanded surfaces were used to evaluate the influence of the surface structure on the heat transfer coefficient. The results show that viscosity and composition of the mixture have the strongest effect on the heat transfer coefficient in highly viscous mixtures, whereby the viscosity of the mixture depends on the base viscosity of the used PDMS, on the concentration of n-pentane in the mixture, and on the temperature. For nucleate boiling, the influence of the surface structure of the test tube is less pronounced than observed in boiling experiments with pure fluids of low viscosity, but the relative enhancement of the heat transfer coefficient is still significant. In particular for mixtures with high concentrations of the volatile component and at high pool temperature, heat transfer coefficients increase with heat flux until they reach a maximum. At further increased heat fluxes the heat transfer coefficients decrease again. Observed temperature differences between heating surface and pool are much larger than for boiling fluids with low viscosity. Temperature differences up to 137 K (for a mixture containing 5% n-pentane by mass at a heat flux of 13.6 kW/m2) were measured.


Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.


1993 ◽  
Vol 115 (4) ◽  
pp. 231-236 ◽  
Author(s):  
V. B. Sharma ◽  
S. C. Mullick

An approximate method for calculation of the hourly output of a solar still over a 24-hour cycle has been studied. The hourly performance of a solar still is predicted given the values of the insolation, ambient temperature, wind heat-transfer coefficient, water depth, and the heat-transfer coefficient through base and sides. The proposed method does not require graphical constructions and does not assume constant heat-transfer coefficients as in the previous methods. The possibility of using the values of the heat-transfer coefficients for the preceding time interval in the heat balance equations is examined. In fact, two variants of the basic method of calculation are examined. The hourly rate of evaporation is obtained. The results are compared to those obtained by numerical solution of the complete set of heat balance equations. The errors from the approximate method in prediction of the 24-hour output are within ±1.5 percent of the values from the numerical solution using the heat balance equations. The range of variables covered is 5 to 15 cms in water depth, 0 to 3 W/m2K in a heat-transfer coefficient through base and sides, and 5 to 40 W/m2K in a wind heat-transfer coefficient.


Author(s):  
Nirm V. Nirmalan ◽  
Ronald S. Bunker ◽  
Carl R. Hedlung

A new method has been developed and demonstrated for the non-destructive, quantitative assessment of internal heat transfer coefficient distributions of cooled metallic turbine airfoils. The technique employs the acquisition of full-surface external surface temperature data in response to a thermal transient induced by internal heating/cooling, in conjunction with knowledge of the part wall thickness and geometry, material properties, and internal fluid temperatures. An imaging Infrared camera system is used to record the complete time history of the external surface temperature response during a transient initiated by the introduction of a convecting fluid through the cooling circuit of the part. The transient data obtained is combined with the cooling fluid network model to provide the boundary conditions for a finite element model representing the complete part geometry. A simple 1D lumped thermal capacitance model for each local wall position is used to provide a first estimate of the internal surface heat transfer coefficient distribution. A 3D inverse transient conduction model of the part is then executed with updated internal heat transfer coefficients until convergence is reached with the experimentally measured external wall temperatures as a function of time. This new technique makes possible the accurate quantification of full-surface internal heat transfer coefficient distributions for prototype and production metallic airfoils in a totally non-destructive and non-intrusive manner. The technique is equally applicable to other material types and other cooled/heated components.


2021 ◽  
Vol 9 (4B) ◽  
Author(s):  
Devanand D. Chillal ◽  
◽  
Uday C. Kapale ◽  
N.R. Banapurmath ◽  
T. M. Yunus Khan ◽  
...  

The work presented is an effort to realize the changes occurring for convective coefficients of heat transfer in STHX fitted with inclined baffles. Effort has been undertaken using Fluent, a commercially available CFD code ona CAD model of small STHX with inclined baffles with cold liquid flowing into the tubes and hot liquid flowing in the shell. Four sets of CFD analysis have been carried out. The hot liquid flow rate through shell compartments varied from 0.2 kg/sec to 0.8 kg/sec in steps of 0.2 kg/sec, while keeping the cold liquid flow condition in tube at 0.4 kg/sec constant. Heat transfer rates, compartment temperatures, and overall heat transfer coefficients, for cold liquid and hot liquid, were studied. The results given by the software using CFD approach were appreciable and comparatively in agreement with the results available by the experimental work, which was undertaken for the same set of inlet pressure conditions, liquid flow rates, and inlet temperatures of liquid for both hot and cold liquids. The experimental output results were also used to validate the results given by the CFD software. The results from the CFD analysis were further used to conclude the effect of baffle inclination on heat duty. The process thus followed also helped realize the effects of baffle inclination on convective heat transfer coefficient of the liquid flow through the shell in an inclined baffle shell and tube heat exchanger. The temperature plots for both cold and hot liquid were also generated for understanding the compartmental temperature distributions inclusive of the inlet and outlet compartments. The heat duty for a heat exchanger has been found to increase with the increase in baffle inclinations from zero degree to 20 degrees. Likewise, the convective heat transfer coefficients have also been found to increase with the increase in baffle inclinations.


2017 ◽  
Vol 15 (3) ◽  
pp. 467
Author(s):  
Ravinder Kumar Sahdev ◽  
Mahesh Kumar ◽  
Ashwani Kumar Dhingra

In this paper, convective and evaporative heat transfer coefficients of the Indian groundnut were computed under indoor forced convection drying (IFCD) mode. The groundnuts were dried as a single thin layer with the help of a laboratory dryer till the optimum safe moisture storage level of 8 – 10%. The experimental data were used to determine the values of experimental constants C and n in the Nusselt number expression by a simple linear regression analysis and consequently, the convective heat transfer coefficient (CHTC) was determined. The values of CHTC were used to calculate the evaporative heat transfer coefficient (EHTC). The average values of CHTC and EHTC were found to be 2.48 W/m2 oC and 35.08 W/m2 oC, respectively. The experimental error in terms of percent uncertainty was also estimated. The experimental error in terms of percent uncertainty was found to be 42.55%. The error bars for convective and evaporative heat transfer coefficients are also shown for the groundnut drying under IFCD condition.


2000 ◽  
Author(s):  
M. Kumagai ◽  
R. S. Amano ◽  
M. K. Jensen

Abstract A numerical and experimental investigation on cooling of a solid surface was performed by studying the behavior of an impinging jet onto a fixed flat target. The local heat transfer coefficient distributions on a plate with a constant heat flux were computationally investigated with a normally impinging axisymmetric jet for nozzle diameter of 4.6mm at H/d = 4 and 10, with the Reynolds numbers of 10,000 and 40,000. The two-dimensional cylindrical Navier-Stokes equations were solved using a two-equation k-ε turbulence model. The finite-volume differencing scheme was used to solve the thermal and flow fields. The predicted heat transfer coefficients were compared with experimental measurements. A universal function based on the wave equation was developed and applied to the heat transfer model to improve calculated local heat transfer coefficients for short nozzle-to-plate distance (H/d = 4). The differences between H/d = 4 and 10 due to the correlation among heat transfer coefficient, kinetic energy and pressure were investigated for the impingement region. Predictions by the present model show good agreement with the experimental data.


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