Experimental Apparatus for Measuring in Tube Condensation Heat Transfer Coefficient and Pressure Drop Using Smooth and Micro-Fin Tubes for HFC Refrigerants

2008 ◽  
Author(s):  
Pradeep A. Patil ◽  
S. N. Sapali

An experimental test facility is designed and built to calculate condensation heat transfer coefficients and pressure drops for HFC-134a, R-404A, R-407C, R-507A in a smooth and micro-fin tube. The main objective of the experimentation is to investigate the enhancement in condensation heat transfer coefficient and increase in pressure drop using micro-fin tube for different condensing temperatures and further to develop an empirical correlation for heat transfer coefficient and pressure drop, which takes into account the micro-fin tube geometry, variation of condensing temperature and temperature difference (difference between condensing temperature and average temperature of cooling medium). The experimental setup has a facility to vary the different operating parameters such as condensing temperature, cooling water temperature, flow rate of refrigerant and cooling water etc and study their effect on heat transfer coefficients and pressure drops. The hermetically sealed reciprocating compressor is used in the system, thus the effect of lubricating oil on the heat transfer coefficient is taken in to account. This paper reports the detailed description of design and development of the test apparatus, control devices, instrumentation, and the experimental procedure. It also covers the comparative study of experimental apparatus with the existing one from the available literature survey. The condensation and pressure drop of HFC-134a in a smooth tube are measured and obtained the values of condensation heat transfer coefficients for different mass flux and condensing temperatures using modified Wilson plot technique with correlation coefficient above 0.9. The condensation heat transfer coefficient and pressure drop increases with increasing mass flux and decreases with increasing condensing temperature. The results are compared with existing available correlations for validation of test facility. The experimental data points have good association with available correlations except Cavallini-Zecchin Correlation.

Author(s):  
Tailian Chen

The Nusselt model of condensation provides the fundamental theory in predicting the heat transfer during the condensation process. Widely verified, its significance lies in the fact that it has been used as the baseline in evaluating the heat transfer enhancement of the condensation and often used as the basis of validating the test rig for multiphase heat transfer. The aim of this work is to re-examine the correlation for condensation on smooth cylindrical tubes. The heat transfer coefficients during condensation of four different refrigerants R123, R245fa, R134a, and R22 on the outside surface of a smooth cylindrical tube were individually measured at large degrees of subcooling, up to 25 K. The experiments were conducted at a fixed saturation temperature of 36.1 °C. Measurements showed that, for each refrigerant, the condensation heat transfer coefficient decreases with increasing degree of subcooling. At a given degree of subcooling, a higher-pressure refrigerant corresponds to a higher condensation heat transfer coefficient, with the exception that the condensation heat transfer coefficients of R134a and R245fa are nearly the same in spite of much higher pressure of the former. The predictions from the Nusselt theory for condensation heat transfer over cylinder tubes match very well with the measurements, where the predictions are 3–9% lower than the measurements for all refrigerants within the range of degree of subcooling considered in this work. A modified constant in the Nusselt number provides more accurate prediction of condensation on smooth cylindrical tubes.


Author(s):  
Jatuporn Kaew-On ◽  
Somchai Wongwises

The evaporation heat transfer coefficients and pressure drops of R-410A and R-134a flowing through a horizontal-aluminium rectangular multiport mini-channel having a hydraulic diameter of 3.48 mm are experimentally investigated. The test runs are done at refrigerant mass fluxes ranging between 200 and 400 kg/m2s. The heat fluxes are between 5 and 14.25 kW/m2, and refrigerant saturation temperatures are between 10 and 30 °C. The effects of the refrigerant vapour quality, mass flux, saturation temperature and imposed heat flux on the measured heat transfer coefficient and pressure drop are investigated. The experimental data show that in the same conditions, the heat transfer coefficients of R-410A are about 20–50% higher than those of R-134a, whereas the pressure drops of R-410A are around 50–100% lower than those of R-134a. The new correlations for the evaporation heat transfer coefficient and pressure drop of R-410A and R-134a in a multiport mini-channel are proposed for practical applications.


2000 ◽  
Vol 122 (3) ◽  
pp. 613-620 ◽  
Author(s):  
Z. Guo ◽  
N. K. Anand

An analytical model to predict condensation heat transfer coefficient in a horizontal rectangular channel was developed. The total local condensation heat transfer coefficient was represented as the weighted average of heat transfer coefficients for each wall. The analytical predictions compared well with the experimental data on the condensation of R-410A in a rectangular channel. The mean deviation was 6.75 percent. [S0022-1481(00)00503-X]


2017 ◽  
Vol 25 (03) ◽  
pp. 1750027 ◽  
Author(s):  
M. Mostaqur Rahman ◽  
Keishi Kariya ◽  
Akio Miyara

Experiments on condensation heat transfer and adiabatic pressure drop characteristics of R134a were performed inside smooth and microfin horizontal tubes. The tests were conducted in the mass flux range of 50[Formula: see text]kg/m2s to 200[Formula: see text]kg/m2s, vapor quality range of 0 to 1 and saturation temperature range of 20[Formula: see text]C to 35[Formula: see text]C. The effects of mass velocity, vapor quality, saturation temperature, and microfin on the condensation heat transfer and frictional pressure drop were analyzed. It was discovered that the local heat transfer coefficients and frictional pressure drop increases with increasing mass flux and vapor quality and decreasing with increasing saturation temperature. Higher heat transfer coefficient and frictional pressure drop in microfin tube were observed. The present experimental data were compared with the existing well-known condensation heat transfer and frictional pressure drop models available in the open literature. The condensation heat transfer coefficient and frictional pressure drop of R134a in horizontal microfin tube was predicted within an acceptable range by the existing correlation.


Author(s):  
Wei Li ◽  
Dan Huang ◽  
Zan Wu ◽  
Hong-Xia Li ◽  
Zhao-Yan Zhang ◽  
...  

An experimental investigation was performed for convective condensation of R410A inside four micro-fin tubes with the same outside diameter (OD) 5 mm and helix angle 18°. Data are for mass fluxes ranging from about 180 to 650 kg/m2s. The nominal saturation temperature is 320 K, with inlet and outlet qualities of 0.8 and 0.1, respectively. The results suggest that Tube 4 has the best thermal performance for its largest condensation heat transfer coefficient and relatively low pressure drop penalty. Condensation heat transfer coefficient decreases at first and then increases or flattens out gradually as G decreases. This complex mass-flux effect may be explained by the complex interactions between micro-fins and fluid. The heat transfer enhancement mechanism is mainly due to the surface area increase over the plain tube at large mass fluxes, while liquid drainage and interfacial turbulence play important roles in heat transfer enhancement at low mass fluxes. In addition, the experimental data was analyzed using seven existing pressure-drop and four heat-transfer models to verify their respective accuracies.


Author(s):  
Ahmet Selim Dalkilic ◽  
Suriyan Laohalertdecha ◽  
Somchai Wongwises

This paper presents an experimental investigation on the co-current downward condensation of R134a inside a tube-in-tube heat exchanger. The test section is a 0.5 m long double tube with refrigerant flowing in the inner tube and cooling water flowing in the annulus. The inner tube is constructed from smooth copper tubing of 9.52 mm outer diameter and 8.1 mm inner diameter. The condensing temperatures are between 40 and 50°C, heat fluxes are between 9.78 and 50.69 kW m−2. The temperature difference between the saturation temperature of refrigerant and inlet wall varies between 1.66–8.94°C. Condensation experiments are done at mass fluxes varying between 340 and 456 kg m−2s−1 while the average qualities are between 0.76–0.96. The quality of the refrigerant in the test section is calculated considering the temperature and pressure measured from the test section. The pressure drop across the test section is directly measured by a differential pressure transducer. The average experimental heat transfer coefficient of the refrigerant is calculated by applying an energy balance based on the energy transferred from the test section. Experimental data of annular flow are examined such as the alteration of condensation heat transfer coefficient with the vapor average quality and temperature difference respectively according to different mass fluxes and condensing temperatures. The relation between the heat flux and temperature difference, besides this, the relation between the condensation heat transfer coefficient and condensing pressure are shown comparatively and the effects of mass flux and condensation temperature on the pressure drop are also discussed. The efficiency of the condenser is considered comparing with various experimental data according to tested condensing temperatures and mass fluxes of refrigerant. Some well known correlations and models of heat transfer coefficient were compared to show that annular flow models were independent of tube orientation provided that annular flow regime exists along the tube length and capable of predicting condensation heat transfer coefficient in the test tube.


Author(s):  
Ramana Saketh Vanga ◽  
Sunwoo Kim

Renewable energy systems operated by a thermal energy resource such as geothermal power plants and solar thermal power systems are demanding improvement in their condensation performance [Kutscher & Costenaro, 2009]. While their energy resources are naturally obtained at almost no cost, heat rejecting components become relatively expensive to maintain and operate. In this research, a heterogeneous condensing surface is proposed to enhance the condensation heat transfer coefficient in vapor-to-liquid heat exchangers. On its surface, parallel stripes with hydrophobic feature and ones without it alternate. The effect of the partially hydrophobic condensing surface on the dropwise condensation heat transfer of saturated steam on the flat plate copper surface is experimentally investigated. A vertical flat plat condenser is constructed to evaluate the performance of the heterogeneous condensing surface in comparison with a plain copper sample and a homogeneous hydrophobic-treated copper sample. Experimental results show that condensation heat transfer of steam on the homogeneous hydrophobic-treated sample is superior to that on the plain copper surface despite the fact that both the surfaces stably promote dropwise condensation. The heat transfer coefficients for the heterogeneous surface at lower subcooling temperatures, when its stripes situate horizontally, are as high as the heat transfer coefficients for the homogeneous hydrophobic-treated surface. The enhancement for the horizontal heterogeneous sample over the plain copper sample is approximately 100%. The heat transfer coefficient for the heterogeneous sample with its stripes being vertical at 4 K subcooling is 25% greater than that of the plain copper sample. Higher heat transfer coefficients are observed at lower subcooling temperatures for all the samples. The results and observations of this project suggest that the heterogeneous surface has the potential to enhance the heat transfer coefficients.


Author(s):  
Yan Yan ◽  
Jixian Dong ◽  
Tong Ren ◽  
Shiyu Feng

In this study, the condensation heat transfer coefficient and pressure drop of steam are obtained in small rectangular tubes with different aspect ratios. The experiments were carried out on three rectangular tubes with aspect ratios of 1:2, 1:3 and 1:5, with mass flux between 25 and 45 kg/m2s, and vapor qualities between 0.1 and 0.8. The experimental data were analyzed to determine the effect of vapor quality, mass flux, and aspect ratio on the heat transfer coefficient and pressure drop. The results showed that the effect of aspect ratio on condensation heat transfer coefficient appears to be dependent on the flow pattern. For stratified flow, the condensation heat transfer coefficient increases as the mass flux increases. For annular flow, the condensation heat transfer coefficient hardly changed. The pressure drop always increases as the aspect ratio increases. Previous studies on round tube heat transfer and pressure drop correlations have not successfully predicted the small rectangular tube data; therefore, modified Shah correlation and Lockhart & Martinelli correlation are proposed, which predict the data with 20% and 23% RMS error, respectively.


2018 ◽  
Vol 26 (03) ◽  
pp. 1850022 ◽  
Author(s):  
Sanjeev Singh ◽  
Rajeev Kukreja

Condensation heat transfer coefficients and pressure drops of HFC refrigerants R-134a and R-410A have been investigated experimentally in smooth and micro-fin tubes (helix angles 18[Formula: see text] and 15[Formula: see text]) of outer diameter 9.52[Formula: see text]mm at mass fluxes from 200 to 600[Formula: see text]kg/m[Formula: see text]s, vapor qualities between 0.1 and 0.9 and at saturation temperatures of 35[Formula: see text]C and 40[Formula: see text]C. Results showed that the heat transfer coefficients of R-134a and R-410A inside micro-fin tubes were 1.21–1.82 and 1.15–1.47 times higher and frictional pressure drops were 2.11–2.56 and 1.62–2.12 times higher than those of smooth tubes. These experimental results are compared with the existing heat transfer and frictional pressure drop correlations proposed by different researchers. The comparison showed fairly good agreement with these existing correlations within [Formula: see text]30%. A new correlation has also been proposed for predicting heat transfer coefficient in micro-fin tubes. The oil concentrations measured for refrigerants R-134a and R-410A varied in the range of 1.3–1.5%, respectively.


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