Performance Studies of Powder-Lubricated Journal Bearing Having Different Pocket Shapes at Cylindrical Bore Surface

2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Faisal Rahmani ◽  
R. K. Pandey ◽  
J. K. Dutt

It becomes impossible to use conventional fluid film journal bearings in the hot working environments (500–800 °C) due to rapid thermal degradation of lubricating oils. Under this situation, powder lubricants prove beneficial in spite of high friction values associated with them in comparison to lubricating oils. Thus, reduction of friction in powder-lubricated journal bearings is an essential task for making the operation energy efficient. Hence, the objective of this paper is to explore the reduction of coefficient of friction in a powder-lubricated journal bearing employing different pocket shapes (elliptical, parabolic, rectangular, and trapezoidal) placed on bore surface. Based on the investigations reported herein, it is found that the journal bearing having rectangular pocket yields least coefficient of friction among all the cases.

2018 ◽  
Vol 140 (4) ◽  
Author(s):  
A. Senatore ◽  
T. V. V. L. N. Rao

Partial slip texture surfaces have proven to be effective to improve load capacity and reduce coefficient of friction in slider and journal bearings. By controlling the partial slip surface texture properties, bearing with desired performance can be designed. It is of consequent interest to study the lubrication of slider and journal bearing systems taking into consideration design of partial slip texture surfaces. This paper aims at covering several investigation works related to slider and journal bearing lubricated with Newtonian fluids focusing on partial slip texture influence on bearing performance characteristics.


2020 ◽  
Vol 8 (6) ◽  
pp. 4392-4399

Wear is an influencing parameter which reduces the overall life of a machine and its parts. The wear rate and coefficient of friction under the same conditions of speed, load, lubrication and time were calculated for a set of materials used as journal bearings. Since journal bearings are important in a variety of applications, a wise selection of material with a constant low wear rate and low coefficient of friction is essential. The four materials tested for this purpose include Molybdenum Disulphide (MoS2 ), Stainless Steel (SS 304), Nylon 66, INCONEL 625. The basic methodology for determining wear and friction of these materials involves the use of a pin-on-disc test apparatus. The materials taken for testing are made into a pin of diameter and length 8 mm and 25 mm respectively. Scanning Electron Microscope (SEM) analysis and surface roughness measurements were carried out to study the properties. Hence, INCONEL 625 was found to be the ideal material for journal bearing applications due to its low wear rate, no fluctuation in wear rate, lower coefficient of friction and better mechanical properties compared to others.


Author(s):  
Martin J. Conlon ◽  
Azzedine Dadouche ◽  
Waldemar M. Dmochowski

This paper evaluates two different journal bearings: a cylindrical bore plain journal bearing and a tri-lobe taper land bearing. Each bearing has the same nominal diameter (89mm) and aspect ratio (L/D = 0.7). The shaft rotational speed ranged from 6krpm to 14krpm and the bearing specific load from 700kPa to 2800kPa. The bearings’ steady-state performance is evaluated according to relative bearing and shaft displacement, bearing operating temperature and power loss. A frequency-domain analysis is used to determine bearing rotordynamic coefficients — it treats the bearing as a mass-spring-damper system. Excitation frequencies range between 20Hz and 350Hz. Ultimately, the tri-lobe taper land bearing offers better stability whereas the cylindrical bore plain journal bearing has a lower eccentricity and runs cooler for a given operating condition. The dynamic properties of the two bearings are found to be similar, although the higher stability of the tri-lobe taper land bearing is also reflected in the dynamic coefficients.


Author(s):  
Biswajit Roy ◽  
Sudip Dey

The precise prediction of a rotor against instability is needed for avoiding the degradation or failure of the system’s performance due to the parametric variabilities of a bearing system. In general, the design of the journal bearing is framed based on the deterministic theoretical analysis. To map the precise prediction of hydrodynamic performance, it is needed to include the uncertain effect of input parameters on the output behavior of the journal bearing. This paper presents the uncertain hydrodynamic analysis of a two-axial-groove journal bearing including randomness in bearing oil viscosity and supply pressure. To simulate the uncertainty in the input parameters, the Monte Carlo simulation is carried out. A support vector machine is employed as a metamodel to increase the computational efficiency. Both individual and compound effects of uncertainties in the input parameters are studied to quantify their effect on the steady-state and dynamic characteristics of the bearing.


1990 ◽  
Vol 112 (2) ◽  
pp. 224-229 ◽  
Author(s):  
G. Gupta ◽  
C. R. Hammond ◽  
A. Z. Szeri

The aim of this paper is to make available to the industrial designer results of the thermohydrodynamic theory of journal bearings, by providing a simplified, yet accurate model of journal bearing lubrication that can be implemented on a personal computer and be used in an interactive mode. The simplified THD theory we propose consists of two coupled ordinary differential equations for pressure and energy and an algebraic equation for viscosity, which are to be solved iteratively. Bearing load capacity, maximum bearing temperature, maximum pressure, coefficient of friction and lubricant flow rate calculated from this simplified theory compare well with results from a more sophisticated model. We also make comparisons with experimental data on full journal bearings, demonstrating substantial agreement between experiment and simplified theory.


1965 ◽  
Vol 87 (3) ◽  
pp. 568-576 ◽  
Author(s):  
J. H. Vohr ◽  
C. Y. Chow

A differential equation is obtained for the smoothed “overall” pressure distribution around a herringbone-grooved, gas-lubricated journal bearing operating with a variable film thickness. The equation is based on the limiting case of an idealized bearing for which the number of grooves approaches an infinite number. A numerical solution to the differential equation is obtained valid for small eccentricities. This solution includes the case where the journal is undergoing steady circular whirl. In addition to the usual plain bearing parameters L/D, Λ, and whirl speed ratio ω3/(ω1 + ω2), the behavior of a grooved bearing also depends on four additional parameters: The groove angle β, the relative groove width α, the relative groove depth H0, and a compressibility number, Λs, which is based on the relative speed between the grooved and smooth members of the bearing. Results are presented showing bearing radial force and attitude angle as functions of β, α, H0, Λs, Λ, and whirl speed ratio.


1989 ◽  
Vol 111 (3) ◽  
pp. 426-429 ◽  
Author(s):  
T. Kato ◽  
Y. Hori

A computer program for calculating dynamic coefficients of journal bearings is necessary in designing fluid film journal bearings and an accuracy of the program is sometimes checked by the relation that the cross terms of linear damping coefficients of journal bearings are equal to each other, namely “Cxy = Cyx”. However, the condition for this relation has not been clear. This paper shows that the relation “Cxy = Cyx” holds in any type of finite width journal bearing when these are calculated under the following condition: (I) The governing Reynolds equation is linear in pressure or regarded as linear in numerical calculations; (II) Film thickness is given by h = c (1 + κcosθ); and (III) Boundary condition is homogeneous such as p=0 or dp/dn=0, where n denotes a normal to the boundary.


1957 ◽  
Vol 24 (4) ◽  
pp. 494-496
Author(s):  
J. F. Osterle ◽  
Y. T. Chou ◽  
E. A. Saibel

Abstract The Reynolds equation of hydrodynamic theory, modified to take lubricant inertia into approximate account, is applied to the steady-state operation of journal bearings to determine the effect of lubricant inertia on the pressure developed in the lubricant. A simple relationship results, relating this “inertial” pressure to the Reynolds number of the flow. It is found that the inertia effect can be significant in the laminar regime.


2017 ◽  
Vol 140 (2) ◽  
Author(s):  
Mohammad Miraskari ◽  
Farzad Hemmati ◽  
Mohamed S. Gadala

To determine the bifurcation types in a rotor-bearing system, it is required to find higher order derivatives of the bearing forces with respect to journal velocity and position. As closed-form expressions for journal bearing force are not generally available, Hopf bifurcation studies of rotor-bearing systems have been limited to simple geometries and cavitation models. To solve this problem, an alternative nonlinear coefficient-based method for representing the bearing force is presented in this study. A flexible rotor-bearing system is presented for which bearing force is modeled with linear and nonlinear dynamic coefficients. The proposed nonlinear coefficient-based model was found to be successful in predicting the bifurcation types of the system as well as predicting the system dynamics and trajectories at spin speeds below and above the threshold speed of instability.


Author(s):  
Marcel Mahner ◽  
Pu Li ◽  
Andreas Lehn ◽  
Bernhard Schweizer

A detailed elasto-gasdynamic model of a preloaded three-pad air foil journal bearing is presented. Bump and top foil deflections are herein calculated with a nonlinear beamshell theory according to Reissner. The 2D pressure distribution in each bearing pad is described by the Reynolds equation for compressible fluids. With this model, the influence of the assembly preload on the static bearing hysteresis as well as on the aerodynamic bearing performance is investigated. For the purpose of model validation, the predicted hysteresis curves are compared with measured curves. The numerically predicted and the measured hysteresis curves show a good agreement. The numerical predictions exhibit that the assembly preload increases the bearing stiffness (in particular for moderate shaft displacements) and the bearing damping.


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