Structural Integrity Analysis of Gas–Liquid Cylindrical Cyclone (GLCC) Separator Inlet

2017 ◽  
Vol 140 (5) ◽  
Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

The gas–liquid cylindrical cyclone (GLCC) is a simple, compact, and low-cost separator, which provides an economically attractive alternative to conventional gravity-based separators over a wide range of applications. Over the past 22 years, more than 6500 GLCCs have been installed around the world by the petroleum and related industries. However, to date no systematic study has been carried out on its structural integrity. The GLCC inlet section design is a key parameter, which is crucial for its performance and proper operation. This paper presents finite element analysis simulation results aimed at investigating the effect of various parameters on the inlet section structural integrity. Finally, recommendations on design modifications are presented, directed at strengthening the inlet section.

Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

The gas-liquid cylindrical cyclone (GLCC©) is a simple, compact and low-cost separator, which provides an economically attractive alternative to conventional gravity based separators over a wide range of applications. As shown in Figure 1, over the past 20 years more than 6,000 GLCC’s have been installed around the world by the Petroleum and related industries. However, to-date no systematic study has been carried out on its structural integrity. The GLCC inlet section design is a key parameter, which is crucial for its performance and proper operation. This paper presents Finite Element Analysis (FEA) simulation results aimed at investigating the effect of various parameters on the inlet section structural integrity. Finally, recommendations on design modifications are presented, directed at strengthening the inlet section.


2021 ◽  
pp. 1-27
Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

Abstract The Gas-Liquid Cylindrical Cyclone (GLCC©*) is a simple, compact and low-cost separator, which provides an economically attractive alternative to conventional gravity-based separators over a wide range of applications. More than 6,500 GLCC©'s have been installed in the field to date around the world over the past 2 decades. The GLCC© inlet section design is a key parameter, which is crucial for its performance and proper operation. The flow behavior in the GLCC© body is highly dependent on the fluid velocities generated at the reduced area nozzle inlet. An earlier study (Kolla et al. [1]) recommended design modifications to the inlet section, based on safety and structural robustness. It is important to ensure that these proposed configuration modifications do not adversely affect the flow behavior at the inlet and the overall performance of the GLCC©. This paper presents a numerical study utilizing specific GLCC© field application working under 3 different case studies representing the flow entering the GLCC, separating light oil, steam flooded wells in Minas, Indonesia. Commercially available Computational Fluid Dynamics (CFD) software is utilized to analyze the hydrodynamics of flow with the proposed modifications of the inlet section for GLCC© field applications.


Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

The Gas-Liquid Cylindrical Cyclone (GLCC©1) is a simple, compact and low-cost separator, which provides an economically attractive alternative to conventional gravity based separators over a wide range of applications. More than 6,500 GLCC©’s have been installed in the field to date around the world over the past 2 decades. The GLCC© inlet section design is a key parameter, which is crucial for its performance and proper operation. The flow behavior in the GLCC© body is highly dependent on the fluid velocities generated at the reduced area nozzle inlet. An earlier study (Kolla et al. [4]) recommended design modifications to the inlet section, based on safety and structural robustness. It is important to ensure that these proposed configuration modifications do not adversely affect the flow behavior at the inlet and the overall performance of the GLCC©. This study is carried out for a specific GLCC© field application, separating light oil, steam flooded wells in Minas, Indonesia. Computational Fluid Dynamics (CFD) software is used to analyze the hydrodynamics of flow with the proposed modifications of the inlet section for GLCC© field applications.


2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

Abstract The gas-liquid cylindrical cyclone (GLCC©, The University of Tulsa, 1994) is a simple, compact, and low-cost separator, which provides an economically attractive alternative to conventional gravity-based separators over a wide range of applications. The GLCC© inlet section design is a key parameter, which is crucial for its performance and proper operation. An in-depth evaluation of specific design modifications and their effect on safety and structural robustness are carried out in this study using finite element analysis (FEA). Fluid–structure interaction (FSI) analysis is also carried out using the results of computational fluid dynamics (CFD) aimed at investigating the effect of fluid flow on the inlet section structural integrity. The selected design modifications are based on feasibility of GLCC© manufacturing and assembly for field applications. Different case studies incorporating sustained GLCC© internal pressure, dead weight loading, forces generated because of slug flow and high temperatures are analyzed and presented in this paper. The concept of holes cut out in baffle has been effective with no stresses or deformation in the baffle area. FSI simulation of slug flow has proved that FEA direct loading case studies are far more conservative.


Author(s):  
Srinivas Swaroop Kolla ◽  
Ram S. Mohan ◽  
Ovadia Shoham

The Gas-Liquid Cylindrical Cyclone (GLCC©1) is a simple, compact and low-cost separator, which provides an economically attractive alternative to conventional gravity based separators over a wide range of applications. The GLCC© inlet section design is a key parameter, which is crucial for its performance and proper operation. An in-depth evaluation of specific design modifications and their effectiveness on safety and structural robustness are carried out in this study using Finite Element Analysis. Fluid-Structure Interaction (FSI) analysis is also carried out utilizing the results of Computational Fluid Dynamics (CFD) aimed at investigating the effect of fluid flow on the inlet section structural integrity. The selected design modifications are based on feasibility of GLCC© manufacturing and assembly for field applications. Different case studies incorporating sustained GLCC© internal pressure, dead weight loading, forces generated because of slug flow and high temperatures are evaluated and presented. The concept of holes cutout in baffle have been proven effective with no stresses or deformation in the baffle area. FSI simulation of slug flow have proved that FEA direct loading case studies are far more conservative.


2011 ◽  
Vol 66-68 ◽  
pp. 1199-1206
Author(s):  
Samir Ahmad ◽  
Izhar-ul-Haq

In recent years the wind turbine blade has been the subject of comprehensive study and research amongst all other components of the wind turbine. As our appetite for renewable energy from the wind turbine continues to increase, companies now focus on rotor blades which can go up to 80m in length. The blade material not only have to face large aerodynamic, inertial and fatigue loads but are now being designed to endure environmental effects such as Ultraviolet degradation of surface, accumulation of dust particles at sandy locations, ice accretion on blades in cold countries, insect collision on blades and moisture ingress. All this is considered to ensure that the blades complete its designated life span. Furthermore exponential increase in composite blade manufacturing is causing a substantial amount of unrecyclable material. All these issues raise challenges for wind blade material use, its capacity to solve above mentioned problems and also maintain its structural integrity. This paper takes on this challenge by optimizing from the properties, merits, demerits and cost of different possible competing materials. Then the material is checked for its structural integrity through Finite Element Analysis simulation using standards like IEC-61400-1.This paper also shows the future direction of research by elaborating the influence nanotechnology can have in the improvement of the wind blade.


2021 ◽  
Vol 13 (22) ◽  
pp. 12807
Author(s):  
Md Fahim Tanvir Hossain ◽  
Samer Dessouky ◽  
Ayetullah B. Biten ◽  
Arturo Montoya ◽  
Daniel Fernandez

This study aims at designing and developing a new technique to harvest solar energy from asphalt pavements. The proposed energy harvester system consists of a pavement solar box with a transparent polycarbonate sample and a thin-film solar panel. This device mechanism can store energy in a battery charged over daytime and later convert it into electric power as per demand. A wide range of polycarbonate samples containing different thicknesses, elastic moduli, and light transmission properties were tested to select the most efficient materials for the energy harvester system. Transmittance Spectroscopy was conducted to determine the percent light transmission property of the polycarbonate samples at different wavelengths in the visible spectrum. Finite Element Analysis modeling of the pavement–tire load system was conducted to design the optimal energy harvester system under static load. It was followed by the collection of data on the generated power under different weather conditions. The energy harvesters were also subjected to vehicular loads in the field. The results suggest that the proposed pavement solar box can generate an average of 23.7 watts per square meter continuously over 6 h a day under sunny conditions for the weather circumstances encountered in South Texas while providing a slightly smaller power output in other weather circumstances. It is a promising self-powered and low-cost installation technique that can be implemented at pedestrian crossings and intersections to alert distracted drivers at the time of pedestrian crossing, which is likely to improve pedestrian safety.


Author(s):  
Y. B. Guo ◽  
J. L. Parham

Hydrogen may appear to be an attractive alternative fuel due to its obvious environmental and potentials of significant technical and economic advantages, the design and manufacture a safe and reliable hydrogen tank is the number one priority for development and deployment of hydrogen technology. Compared with aluminum-lined hydrogen tanks, composite tanks offer advantages of lightweight and conformability. Real life tank testing is very expensive and time consuming. In this study, a finite element analysis (FEA) tool has been developed to provide a more economical alternative for composite hydrogen tank analysis at operating pressures of 35 MPa, 45 MPa, and 70 MPa. It was found that the carbon-fiber/epoxy shell acts as the primary structural member, unlike an aluminum-lined tank where the liner acts performs this function. Critical portions of the tanks were found to be the top and bottom domes as well as the interaction between the liner and boss. Some slight plastic deformation was found to occur in the liner at 70 MPa, though under the 35 MPa and 45 MPa loads, the liner exhibited only elastic behavior. The shell elastically deformed in all loading cases, which results in very low residual stress and strain values following the load release. The results may help manufacturers improve tank safety in the design and manufacture of composite hydrogen.


Author(s):  
Karthik Nithyanandam ◽  
Ranga Pitchumani

Dye sensitized solar cells (DSC) are an attractive alternative to the conventional photovoltaic cell because of their low cost electricity production from solar radiation. The advantages of a DSC include the ability to generate power without emitting pollutants and requiring no fuel. While modeling of the physical and transport phenomena in DSC has been widely reported in the literature, a thorough analysis to quantitatively determine the optimal design and operating configuration in installation is lacking. The present study incorporates a model of the DSC coupled with a model to predict global irradiance on a terrestrial surface to analyze the hourly, daily, monthly and annual performance of a DSC installation over a wide range of design and operating parameters. Optimum design and operating parameters are derived from the analysis.


2020 ◽  
Vol 12 (2) ◽  
pp. 168781401990124
Author(s):  
Noh Hyun-Seok ◽  
Cho Jong-Rae ◽  
Song Seung-Hun

Heat exchangers capable of withstanding high temperature and pressure are required to achieve increased thermal efficiency and compactness. A welded plate and shell heat exchanger, developed for applications involving pressures up to 150 bar and temperatures up to 600 °C, has exhibited advantages that allow a more wide use of heat exchangers. However, few studies have tested the structural integrity of the plate pack of this design. In this paper, the structural integrity of the heat transfer pack was tested using finite element analysis. Elastic and elastic-plastic models were applied for one set of heat transfer plates, while layers of two and four plates were used to verify the effect of the boundary conditions. The plate results were evaluated according to the ASME Boiler and Pressure Vessel Code, Section VIII Division 2. Finally, the function of the end plate in the plate packs was numerically studied.


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