scholarly journals Influence of Fouling on Compressor Dynamics: Experimental and Modeling Approach

Author(s):  
Gbanaibolou Jombo ◽  
Jiri Pecinka ◽  
Suresh Sampath ◽  
David Mba

The effect of compressor fouling on the performance of a gas turbine has been the subject of several papers; however, the goal of this paper is to address a more fundamental question of the effect of fouling, which is the onset of unstable operation of the compressor. Compressor fouling experiments have been carried out on a test rig refitted with TJ100 small jet engine with centrifugal compressor. Fouling on the compressor blade was simulated with texturized paint with average roughness value of 6 μm. Compressor characteristic was measured for both the clean (baseline) and fouled compressor blades at several rotational speeds by throttling the engine with variable exhaust nozzle. A Greitzer-type compression system model has been applied based on the geometric and performance parameters of the TJ100 small jet engine test rig. Frequency of plenum pressure fluctuation, the mean disturbance flow coefficient, and pressure-rise coefficient at the onset of plenum flow field disturbance predicted by the model was compared with the measurement for both the baseline and fouled engine. Model prediction of the flow field parameters at inception of unstable operation in the compressor showed good agreement with the experimental data. The results proved that used simple Greitzer model is suitable for prediction of the engine compressor unstable behavior and prediction of the mild surge inception point for both the clean and the fouled compressor.

2020 ◽  
pp. 256-256
Author(s):  
Yanjun Xiao ◽  
Jing Gao ◽  
Jiamin Ren ◽  
Wei Zhou ◽  
Feng Wan ◽  
...  

Roots power machine has obvious advantages in low and medium temperature waste heat recovery. The existing roots power machine has the problem of internal flow field disturbance, which seriously affects the power generation efficiency of the power machine. In order to solve the problem of disturbance of the internal flow field of roots power machine, the traditional involute rotor roots power machine is improved, and the roots power machine based on negative displacement involute rotor is proposed. The structure model and turbulence model of roots power machine are constructed, and the internal flow field simulation of roots power machine is realized by computational fluid dynamics. The pressure contour and torque change of roots power machine before and after improvement are compared, and the experimental research on the improved structure is carried out. The results show that the intensity of flow field disturbance in the modified involute rotor roots power machine decreases, and the working performance of the roots power machine improves, which provides a reference for the structural improvement and performance optimization of roots power machine.


1988 ◽  
Vol 92 (920) ◽  
pp. 390-396 ◽  
Author(s):  
A. Klein

SummaryAn experimental correlation is presented between the losses and the inlet flow conditions in short dump diffusers for turbojet combustors. Cascades of compressor blades upstream of the diffuser were used to make the flow field at inlet similar to that in a real jet engine. The flow field was altered in two ways — by varying the distance between the cascades and the diffuser inlet plane and by changing the blade aspect ratio. The measurements show clearly that distortions in the radial direction affect the losses to a much larger extent than non-uniformities in the circumferential direction. In consequence, the performance can be correlated to a satisfactory degree of accuracy simply by using the radial blockage factor at inlet.


Author(s):  
Dragos Moroianu ◽  
Arne Karsllon ◽  
Laszlo Fuchs

The flow field generated by the flow into a jet engine air-intake, with near ground effects, is considered. The axial inflow in the neighborhood of the ground generates a system of unsteady vortices. Some of these vortices extend from the air-intake towards the ground. Some of these vortices are strong enough to dislocate and even lift small objects from the ground up to the air-intake. The dynamics of the vortex system makes it difficult to study the problem by standard numerical and experimental methods. The dynamics of the vortices can be captured by using Large Eddy Simulations (LES), which is used here to enhance the understanding of the dynamics of the flow field. The computed flow field is used also to assess the ingestion of particles into the air-intake. It is shown that particles of several mm sizes can be ingested into the jet engine. This in turn may result in enhanced erosion of the compressor blades. The results of the computations in terms of mean velocity field have been compared to experimental data. These results are in good agreement with the experiments.


1995 ◽  
Vol 117 (4) ◽  
pp. 585-592 ◽  
Author(s):  
J. Paroubek ◽  
V. Cyrus ◽  
J. Kyncˇl

Some results of a research and development program for centrifugal compressors are presented. Six-stage configurations with low flow coefficient were tested. The stages had channel width parameter b2/D2 = 0.01 and 0.03. For each value of the width parameter, three different impellers with inlet hub to outlet diameter ratio do/D2 = 0.3, 0.4, and 0.5 were designed. Test rig, instrumentation, and data analysis are described. Special attention was devoted to probe calibrations and to evaluation of the leakage, bearing, and disk friction losses. Aerodynamic performance of all tested stages is presented. Slip factors of impellers obtained experimentally and theoretically are compared. Losses in both vaneless diffuser and return channel with deswirl vanes are discussed. Rotating stall was also investigated. Criteria for stall limit were tested.


1994 ◽  
Author(s):  
J. Paroubek ◽  
V. Cyrus ◽  
J. Kyncl

Some results of a research and development programme for centrifugal compressors are presented. Six stage configurations with low flow coefficient were tested. The stages had channel width parameter bo/D2=0.01 and 0.03. For each value of the width parameter three different impellers with inlet hub to outlet diameter ratio do/D2=0.3, 0.4 and 0.5 were designed. Test rig, instrumentation and data analysis are described. Special attention was devoted to probe calibrations and to evaluation of the leakage, bearing and disc friction losses. Aerodynamic performance of all tested stages is presented. Slip factors of impellers obtained experimentally and theoretically are compared. Losses in both vaneless diffuser and return channel with de-swirl vanes are discussed. Rotating stall was also investigated. Criteria for stall limit were tested.


2019 ◽  
Vol 288 ◽  
pp. 02007
Author(s):  
Feng Gao ◽  
Jie Zhao ◽  
Cheng Tao Zhang

The three-dimensional characteristics and performance of the flow field in the inlet of the scramjet engine were numerically simulated by CFD software. The flow characteristics in the width direction of the inlet and the influence of the aspect ratio on the performance of the inlet were studied. The calculation results show that the inlet flow has obvious three-dimensional characteristics, and the flow field structure is different in the width direction from the middle symmetrical section to the side wall surface, the Mach number is smaller and smaller, the static pressure is lower and lower, and the static temperature is higher, the greater the total pressure. The aspect ratio has little effect on the Mach number and static temperature of the outlet section of the inlet, but it has a great influence on the static pressure and total pressure. Within a reasonable range, the aspect ratio is doubled, the static pressure is increased by about 40%, and the total pressure is increased by about 84%. The inlet flow coefficient and the total pressure recovery coefficient increase as the aspect ratio increases. Within a reasonable range, the aspect ratio is doubled, the inlet flow coefficient is increased by approximately 53%, and the total pressure recovery coefficient is increased by approximately 83%.


2014 ◽  
Vol 136 (8) ◽  
Author(s):  
Baotong Wang ◽  
Koji Okamoto ◽  
Kazuo Yamaguchi ◽  
Susumu Teramoto

In a shear-force pump with multiple corotating disks, the pressure gain is obtained by utilizing the shear force produced on the surfaces of the rotating disks. Thus, it is expected to have advantages as a microfluid device compared to a conventional bladed compressor or pump, which suffers greatly from viscous loss. However, in previous studies, a shear-force pump could not achieve high efficiency in experiments, even though very good efficiencies were predicted in numerical and analytical studies on the flow field between corotating disks. Therefore, the objective of the present work was to investigate the internal flow dynamics and clarify the loss mechanisms in a complete shear-force pump device consisting of both rotor and stationary components. In order to achieve this goal, a numerical simulation using an independent rotor analysis was first performed on the internal flow field between two corotating disks to evaluate the isentropic efficiency and pressure coefficient that could be achieved. Then, an experimental test rig for a shear-force pump was designed and built, and an experiment was carried out to determine the performance of a complete pump device with the same corotating disk design as the independent rotor analysis. In addition, a numerical simulation was executed for the flow field of a pump system consisting of both rotor and stationary components based on the present test rig to investigate the flow field and loss factors of this device. The results of this independent rotor analysis showed that the corotating disks can achieve a fairly high efficiency at a low flow coefficient with a high dynamic pressure, and the flow direction is extremely close to the tangential direction at the disk outlet, which caused difficulties in the design of the diffuser and scroll. In the experimental test, the high total pressure loss in the parallel diffuser and scroll parts was observed. This was found to be the result of the significant friction loss caused by the long flow path due to strong recirculation in the diffuser and scroll volute, which was found in the simulation results for the internal flow in the whole pump system. In addition, a reverse flow appeared in the rotor part at a low flow coefficient, which significantly deteriorated the rotor performance. These conclusions provided some clues for improving the performance of a shear-force pump device in future work.


Author(s):  
P. V. Ramakrishna ◽  
M. Govardhan

The present numerical work studies the flow field in subsonic axial compressor stator passages for: (a) preceding rotor sweep (b) preceding rotor re-staggering (three stagger angle changes: 0°, +3° and +5°); and (c) stator sweeping (two 20° forward sweep schemes). The following are the motives for the study: at the off-design conditions, compressor rotors are re-staggered to alleviate the stage mismatching by adjusting the rows to the operating flow incidence. Fundamental to this is the understanding of the effects of rotor re-staggering on the downstream component. Secondly, sweeping the rotor stages alters the axial distance between the successive rotor-stator stages and necessitates that the stator vanes must also be swept. To the best of the author’s knowledge, stator sweeping to suit such scenarios has not been reported. The computational model for the study utilizes well resolved hexahedral grids. A commercial CFD package ANSYS® CFX 11.0 was used with standard k-ω turbulence model for the simulations. CFD results were well validated with experiments. The following observations were made: (1) When the rotor passage is closed by re-staggering, with the same mass flow rate and the same stator passage area, stators were subjected to negative incidences. (2) Effect of stator sweeping on the upstream rotor flow field is insignificant. Comparison of total pressure rise carried by the downstream stators suggests that an appropriate redesign of stator is essential to match with the swept rotors. (3) While sweeping the stator is not recommended, axial sweeping is preferable over true sweeping when it is necessary.


Author(s):  
Pranay Seshadri ◽  
Shahrokh Shahpar ◽  
Geoffrey T. Parks

Robust design is a multi-objective optimization framework for obtaining designs that perform favorably under uncertainty. In this paper robust design is used to redesign a highly loaded, transonic rotor blade with a desensitized tip clearance. The tip gap is initially assumed to be uncertain from 0.5 to 0.85% span, and characterized by a beta distribution. This uncertainty is then fed to a multi-objective optimizer and iterated upon. For each iteration of the optimizer, 3D-RANS computations for two different tip gaps are carried out. Once the simulations are complete, stochastic collocation is used to generate mean and variance in efficiency values, which form the two optimization objectives. Two such robust design studies are carried out: one using 3D blade engineering design parameters (axial sweep, tangential lean, re-cambering and skew) and the other utilizing suction and pressure side surface perturbations (with bumps). A design is selected from each Pareto front. These designs are robust: they exhibit a greater mean efficiency and lower variance in efficiency compared to the datum blade. Both robust designs were also observed to have significantly higher aft and reduced fore tip loading. This resulted in a weaker clearance vortex, wall jet and double leakage flow, all of which lead to reduced mixed-out losses. Interestingly, the robust designs did not show an increase in total pressure at the tip. It is believed that this is due to a trade-off between fore-loading the tip and obtaining a favorable total pressure rise and higher mixed-out losses, or aft-loading the tip, obtaining a lower pressure rise and lower mixed-out losses.


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