Influence of the Nozzle Shape on the Breakup Behavior of Continuous Ink Jets

2017 ◽  
Vol 140 (3) ◽  
Author(s):  
Maxime Rosello ◽  
Guillaume Maîtrejean ◽  
Denis C. D. Roux ◽  
Pascal Jay ◽  
Bruno Barbet ◽  
...  

In this work, the influence of nozzle shape on microfluidic ink jet breakup is investigated. First, an industrial ink used in continuous inkjet (CIJ) printing devices is selected. Ink rheological properties are measured to ensure an apparent Newtonian behavior and a constant surface tension. Then, breakup lengths and shapes are observed on a wide range of disturbance amplitude for four different nozzles. Later on, ink breakup behaviors are compared to the linear theory. Finally, these results are discussed using numerical simulations to highlight the influence of the velocity profiles at the nozzle outlet. Using such computations, a simple approach is derived to accurately predict the breakup length for industrial CIJ nozzles.

2008 ◽  
Vol 8 (4) ◽  
pp. 1979-1988 ◽  
Author(s):  
Davide Gardini ◽  
Michele Dondi ◽  
Anna Luisa Costa ◽  
Francesco Matteucci ◽  
Magda Blosi ◽  
...  

Nano-sized ceramic inks suitable for ink-jet printing have been developed for the four-colours CMYK (cyan, magenta, yellow, black) process. Nano-inks of different pigment composition (Co1–xO, Au0, Ti1–x–ySbxCryO2, CoFe2O4) have been prepared with various solid loadings and their chemico-physical properties (particle size, viscosity, surface tension, ζ-potential) were tailored for the ink-jet application. The pigment particle size is in the 20–80 nm range. All these nano-suspensions are stable for long time (i.e., several months) due to either electrostatic (high ζ-potential values) or steric stabilization mechanisms. Both nanometric size and high stability avoid problems of nozzle clogging from particles agglomeration and settling. Nano-inks have a Newtonian behaviour with relatively low viscosities at room temperature. More concentrated inks fulfil the viscosity requirement of ink-jet applications (i.e., <35 mPa˙s) for printing temperatures in between 30 and 70 °C. Surface tension constraints for ink-jet printing are fulfilled by nano-inks, being in the 35–45 mN˙m–1 range. The nano-sized inks investigated behave satisfactorily in preliminary printing tests on several unfired industrial ceramic tiles, developing saturated colours in a wide range of firing temperatures (1000–1200 °C).


Geosciences ◽  
2019 ◽  
Vol 9 (2) ◽  
pp. 64 ◽  
Author(s):  
Nejc Bezak ◽  
Jošt Sodnik ◽  
Matjaž Mikoš

Debris flows with different magnitudes can have a large impact on debris fan characteristics such as height or slope. Moreover, knowledge about the impact of random sequences of debris flows of different magnitudes on debris fan properties is sparse in the literature and can be improved using numerical simulations of debris fan formation. Therefore, in this paper we present the results of numerical simulations wherein we investigated the impact of a random sequence of debris flows on torrential fan formation, where the total volume of transported debris was kept constant, but different rheological properties were used. Overall, 62 debris flow events with different magnitudes from 100 m3 to 20,000 m3 were selected, and the total volume was approximately 225,000 m3. The sequence of these debris flows was randomly generated, and selected debris fan characteristics after the 62 events were compared. For modeling purposes, we applied the Rapid Mass Movement Simulations (RAMMS) software and its debris flow module (RAMMS-DF). The modeling was carried out using (a) real fan topography from an alpine environment (i.e., an actual debris fan in north-west (NW) Slovenia formed by the Suhelj torrent) and (b) an artificial surface with a constant slope. Several RAMMS model parameters were tested. The simulation results confirm that the random sequence of debris flow events has only some minor effects on the fan formation (e.g., slope, maximum height), even when changing debris flow rheological properties in a wide range. After the 62 events, independent of the selected sequence of debris flows, the final fan characteristics were not significantly different from each other. Mann–Whitney (MW) tests and t-tests were used for this purpose, and the selected significance level was 0.05. Moreover, this conclusion applies for artificial and real terrain and for a wide range of tested RAMMS model rheological parameters. Further testing of the RAMMS-DF model in real situations is proposed in order to better understand its applicability and limitations under real conditions for debris flow hazard assessment or the planning of mitigation measures.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1377
Author(s):  
Musaab I. Magzoub ◽  
Raj Kiran ◽  
Saeed Salehi ◽  
Ibnelwaleed A. Hussein ◽  
Mustafa S. Nasser

The traditional way to mitigate loss circulation in drilling operations is to use preventative and curative materials. However, it is difficult to quantify the amount of materials from every possible combination to produce customized rheological properties. In this study, machine learning (ML) is used to develop a framework to identify material composition for loss circulation applications based on the desired rheological characteristics. The relation between the rheological properties and the mud components for polyacrylamide/polyethyleneimine (PAM/PEI)-based mud is assessed experimentally. Four different ML algorithms were implemented to model the rheological data for various mud components at different concentrations and testing conditions. These four algorithms include (a) k-Nearest Neighbor, (b) Random Forest, (c) Gradient Boosting, and (d) AdaBoosting. The Gradient Boosting model showed the highest accuracy (91 and 74% for plastic and apparent viscosity, respectively), which can be further used for hydraulic calculations. Overall, the experimental study presented in this paper, together with the proposed ML-based framework, adds valuable information to the design of PAM/PEI-based mud. The ML models allowed a wide range of rheology assessments for various drilling fluid formulations with a mean accuracy of up to 91%. The case study has shown that with the appropriate combination of materials, reasonable rheological properties could be achieved to prevent loss circulation by managing the equivalent circulating density (ECD).


Author(s):  
E. Thilliez ◽  
S. T. Maddison

AbstractNumerical simulations are a crucial tool to understand the relationship between debris discs and planetary companions. As debris disc observations are now reaching unprecedented levels of precision over a wide range of wavelengths, an appropriate level of accuracy and consistency is required in numerical simulations to confidently interpret this new generation of observations. However, simulations throughout the literature have been conducted with various initial conditions often with little or no justification. In this paper, we aim to study the dependence on the initial conditions of N-body simulations modelling the interaction between a massive and eccentric planet on an exterior debris disc. To achieve this, we first classify three broad approaches used in the literature and provide some physical context for when each category should be used. We then run a series of N-body simulations, that include radiation forces acting on small grains, with varying initial conditions across the three categories. We test the influence of the initial parent body belt width, eccentricity, and alignment with the planet on the resulting debris disc structure and compare the final peak emission location, disc width and offset of synthetic disc images produced with a radiative transfer code. We also track the evolution of the forced eccentricity of the dust grains induced by the planet, as well as resonance dust trapping. We find that an initially broad parent body belt always results in a broader debris disc than an initially narrow parent body belt. While simulations with a parent body belt with low initial eccentricity (e ~ 0) and high initial eccentricity (0 < e < 0.3) resulted in similar broad discs, we find that purely secular forced initial conditions, where the initial disc eccentricity is set to the forced value and the disc is aligned with the planet, always result in a narrower disc. We conclude that broad debris discs can be modelled by using either a dynamically cold or dynamically warm parent belt, while in contrast eccentric narrow debris rings are reproduced using a secularly forced parent body belt.


Author(s):  
M. V. Pham ◽  
F. Plourde ◽  
S. K. Doan

Heat transfer enhancement is a subject of major concern in numerous fields of industry and research. Having received undivided attention over the years, it is still studied worldwide. Given the exponential growth of computing power, large-scale numerical simulations are growing steadily more realistic, and it is now possible to obtain accurate time-dependent solutions with far fewer preliminary assumptions about the problems. As a result, an increasingly wide range of physics is now open for exploration. More specifically, it is time to take full advantage of large eddy simulation technique so as to describe heat transfer in staggered parallel-plate flows. In fact, from simple theory through experimental results, it has been demonstrated that surface interruption enhances heat transfer. Staggered parallel-plate geometries are of great potential interest, and yet many numerical works dedicated to them have been tarnished by excessively simple assumptions. That is to say, numerical simulations have generally hypothesized lengthwise periodicity, even though flows are not periodic; moreover, the LES technique has not been employed with sufficient frequency. Actually, our primary objective is to analyze turbulent influence with regard to heat transfers in staggered parallel-plate fin geometries. In order to do so, we have developed a LES code, and numerical results are compared with regard to several grid mesh resolutions. We have focused mainly upon identification of turbulent structures and their role in heat transfer enhancement. Another key point involves the distinct roles of boundary restart and the vortex shedding mechanism on heat transfer and friction factor.


Author(s):  
Берик Картанбаевич Саяхов ◽  
Александр Геннадьевич Дидух ◽  
Гульнара Амангельдиевна Габсаттарова ◽  
Марат Давлетович Насибулин ◽  
Жасулан Канатович Наурузбеков

На начальных участках магистрального нефтепровода Узень - Атырау - Самара формируются партии низкозастывающих бузачинских и высокозастывающих мангышлакских нефтей. По маршруту транспортировки осуществляются дополнительные подкачки нефтей с различными физико-химическими и реологическими характеристиками, что может оказывать существенное влияние на свойства перекачиваемых нефтесмесей. Цель настоящей работы - исследование физико-химических и реологических свойств бузачинской и мангышлакской нефтесмесей на маршруте поставки Узень - Атырау, а также диапазона и причин изменений характеристик бузачинской нефти (основной в компонентном составе нефтесмесей, перекачиваемых по нефтепроводу Узень - Атырау - Самара). По результатам исследований установлено, что свойства мангышлакской нефтесмеси изменяются в незначительных пределах. Для бузачинской нефтесмеси свойственна нестабильность реологических параметров, которые могут изменяться в широком диапазоне в результате путевой подкачки на различных участках нефтепровода. Колебания реологических параметров наиболее показательных проб партий бузачинской нефтесмеси рекомендуется учитывать для решения задач повышения текучести высоковязких нефтей и оптимизации технологических режимов работы трубопроводов, по которым осуществляется перекачка таких нефтей. Методами газохроматографического анализа молекулярно-массового распределения тугоплавких парафинов и поляризационной микроскопии определена температура нагрева бузачинской и мангышлакской нефтесмесей, оптимальная для ввода депрессорной присадки. At the initial sections of the Uzen - Atyrau - Samara main oil pipeline, batches of low pour point Buzachinsky and high pour point Mangyshlak oils are formed. Additional pumping of oils with different physical, chemical and rheological characteristics is carried out along the transportation route, which can have a significant effect on the properties of the pumped oil mixtures. The purpose of this study is to examine the physical, chemical and rheological properties of Buzachi and Mangyshlak oil mixtures on the Uzen - Atyrau supply route, as well as the range and causes of changes in the characteristics of Buzachinsky oil (the main oil mixture in the blend composition pumped through the Uzen - Atyrau - Samara pipeline). According to the research results, it was found that the properties of the Mangyshlak oil mixture vary within insignificant limits. The Buzachinsky oil mixture is characterized by instability of rheological parameters, which can vary in a wide range as a result of route pumping at different pipeline sections. Fluctuations of the rheological parameters of the most indicative samples of batches of the Buzachinsky oil mixture are recommended to be taken into account in order to increase the fluidity of high-viscosity oils and optimize the process modes of operation of pipelines through which such oils are pumped. Using the methods of gas chromatographic analysis of the molecular weight distribution of high-melting-point paraffins, as well as polarization microscopy, the optimal heating temperature for the introduction of a pour point depressant into the Buzachinsky and Mangyshlak oil mixtures has been determined.


2021 ◽  
Author(s):  
Guillaume Chambon ◽  
Thierry Faug ◽  
Mohamed Naaim

&lt;p&gt;Wet snow avalanches present distinctive features such as unusual trajectories, peculiar deposit shapes, and a rheological behavior displaying a combination of granular and pasty features depending on the actual snow liquid water content. Complex transitions between dry (cold) and wet (hot) flow regimes can also occur during a single avalanche flow. In an attempt to account for this complexity, we report on numerical simulations of avalanches using a frictional-cohesive rheology implemented in a depth-averaged shallow-flow model. Through extensive sensitivity studies on synthetic and real topographies, we show that cohesion plays a key role to enrich the physics of the simulated flows, and to represent realistic avalanche behaviors. First, when coupled to a proper treatment of the yielding criterion, cohesion provides a way to define objective stopping criteria for the flow, independently of the issues incurred by artificial diffusion of the numerical scheme. Second, and more importantly, the interplay between cohesion and friction gives raise to a variety of nontrivial physical effects affecting the dynamics of the avalanches and the morphology of the deposits. The relative weights of frictional and cohesive contributions to the overall stress are investigated as a function of space and time during the propagation, and related to the formation of specific features such as lateral lev&amp;#233;es, hydraulic jumps, etc. This study represents a first step towards robust avalanches simulations, spanning the wide range of possible flow regimes, through shallow-flow approaches. Future improvements involving more refined cohesion parameterizations will be discussed.&lt;/p&gt;


2021 ◽  
Author(s):  
Mehrdad Gharib Shirangi ◽  
Roger Aragall ◽  
Reza Ettehadi ◽  
Roland May ◽  
Edward Furlong ◽  
...  

Abstract In this work, we present our advances to develop and apply digital twins for drilling fluids and associated wellbore phenomena during drilling operations. A drilling fluid digital twin is a series of interconnected models that incorporate the learning from the past historical data in a wide range of operational settings to determine the fluids properties in realtime operations. From several drilling fluid functionalities and operational parameters, we describe advancements to improve hole cleaning predictions and high-pressure high-temperature (HPHT) rheological properties monitoring. In the hole cleaning application, we consider the Clark and Bickham (1994) approach which requires the prediction of the local fluid velocity above the cuttings bed as a function of operating conditions. We develop accurate computational fluid dynamics (CFD) models to capture the effects of rotation, eccentricity and bed height on local fluid velocities above cuttings bed. We then run 55,000 CFD simulations for a wide range of operational settings to generate training data for machine learning. For rheology monitoring, thousands of lab experiment records are collected as training data for machine learning. In this case, the HPHT rheological properties are determined based on rheological measurement in the American Petroleum Institute (API) condition together with the fluid type and composition data. We compare the results of application of several machine learning algorithms to represent CFD simulations (for hole cleaning application) and lab experiments (for monitoring HPHT rheological properties). Rotating cross-validation method is applied to ensure accurate and robust results. In both cases, models from the Gradient Boosting and the Artificial Neural Network algorithms provided the highest accuracy (about 0.95 in terms of R-squared) for test datasets. With developments presented in this paper, the hole cleaning calculations can be performed more accurately in real-time, and the HPHT rheological properties of drilling fluids can be estimated at the rigsite before performing the lab experiments. These contributions advance digital transformation of drilling operations.


2004 ◽  
Vol 126 (3) ◽  
pp. 473-481 ◽  
Author(s):  
B. Jacod ◽  
C. H. Venner ◽  
P. M. Lugt

The effect of longitudinal roughness on the friction in EHL contacts is investigated by means of numerical simulations. In the theoretical model the Eyring equation is used to describe the rheological behavior of the lubricant. First the relative friction variation caused by a single harmonic roughness component is computed as a function of the amplitude and wavelength for a wide range of operating conditions. From the results a curve fit formula is derived for the relative friction variation as a function of the out-of-contact geometry of the waviness and a newly derived parameter characterizing the response of the lubricant to pressure variations. Subsequently, the case of a superposition of two harmonic components is considered. It is shown that for the effect on friction such a combined pattern can be represented by a single equivalent wave. The amplitude and the wavelength of the equivalent wave can be determined from a nonlinear relation in terms of the amplitudes and wavelengths of the individual harmonic components. Finally the approach is applied to the prediction of the effect of a real roughness profile (many components) on the friction. From a comparison of the results with full numerical simulations it appears that the simplified approach is quite accurate.


2014 ◽  
Vol 548-549 ◽  
pp. 1257-1264 ◽  
Author(s):  
Xiao Yong Suo

Taking ejection process of the ink droplets from ink-jet nozzle as the prototype, a similar numerical model of droplet ejection was established. The VOF method was applied to track the interface of droplet ejection process and it is shown that the numerical results simulated by the VOF method were accurate and reliable. Six kinds of liquid with different physical properties were chosen as the research object. The numerical results were analyzed and compared. Finally, the effect of the surface tension, viscosity and density on the droplet ejection process was discussed.


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