scholarly journals Effect of Rotation on a Gas Turbine Blade Internal Cooling System: Experimental Investigation

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Daniele Massini ◽  
Emanuele Burberi ◽  
Carlo Carcasci ◽  
Lorenzo Cocchi ◽  
Bruno Facchini ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Cooling System ◽  
Leading Edge ◽  
Impinging Jets ◽  
Internal Cooling ◽  
Coefficient Distribution ◽  
Transfer Pattern

A detailed aerothermal characterization of an advanced leading edge (LE) cooling system has been performed by means of experimental measurements. Heat transfer coefficient distribution has been evaluated exploiting a steady-state technique using thermochromic liquid crystals (TLCs), while flow field has been investigated by means of particle image velocimetry (PIV). The geometry key features are the multiple impinging jets and the four rows of coolant extraction holes, and their mass flow rate distribution is representative of real engine working conditions. Tests have been performed in both static and rotating conditions, replicating a typical range of jet Reynolds number (Rej), from 10,000 to 40,000, and rotation number (Roj) up to 0.05. Different crossflow conditions (CR) have been used to simulate the three main blade regions (i.e., tip, mid, and hub). The aerothermal field turned out to be rather complex, but a good agreement between heat transfer coefficient and flow field measurement has been found. In particular, jet bending strongly depends on crossflow intensity, while rotation has a weak effect on both jet velocity core and area-averaged Nusselt number. Rotational effects increase for the lower crossflow tests. Heat transfer pattern shape has been found to be substantially Reynolds independent.

scholarly journals Effect of Rotation on a Gas Turbine Blade Internal Cooling System: Experimental Investigation

2016 ◽  
Author(s):  
Daniele Massini ◽  
Emanuele Burberi ◽  
Carlo Carcasci ◽  
Lorenzo Cocchi ◽  
Bruno Facchini ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Cooling System ◽  
Cross Flow ◽  
Leading Edge ◽  
Impinging Jets ◽  
Internal Cooling ◽  
Transfer Pattern

A detailed aerothermal characterization of an advanced leading edge cooling system has been performed by means of experimental measurements. Heat transfer coefficient distribution has been evaluated exploiting a steady-state technique using Thermocromic Liquid Crystals (TLC), while flow field has been investigated by means of Particle Image Velocimetry (PIV). The geometry key features are the multiple impinging jets and the four rows of coolant extraction holes, which mass flow rate distribution is representative of real engine working conditions. Tests have been performed in both static and rotating conditions, replicating a typical range of jet Reynolds number (Rej), from 10000 to 40000, and Rotation number (Roj) up to 0.05. Different cross-flow conditions (CR) have been used to simulate the three main blade regions (i.e. tip, mid and hub). The aerothermal field turned out to be rather complex, but a good agreement between heat transfer coefficient and flow field measurement has been found. In particular, jet bending strongly depends on crossflow intensity, while rotation has a weak effect on both jet velocity core and area-averaged Nusselt number. Rotational effects increase for the lower cross-flow tests. Heat transfer pattern shape has been found to be substantially Reynolds-independent.

Effect of Rotation on a Gas Turbine Blade Internal Cooling System: Numerical Investigation

2016 ◽  
Author(s):  
E. Burberi ◽  
D. Massini ◽  
L. Cocchi ◽  
L. Mazzei ◽  
A. Andreini ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Numerical Investigation ◽  
Gas Turbine ◽  
Turbine Blade ◽  
Cooling System ◽  
Leading Edge ◽  
Internal Cooling

Increasing turbine inlet temperature is one of the main strategies used to accomplish the demands of increased performance of modern gas turbines. As a consequence, optimization of the cooling system is of paramount importance in gas turbine development. Leading edge represents a critical part of cooled nozzles and blades, given the presence of the hot gases stagnation point and the unfavourable geometry for cooling. This paper reports the results of a numerical investigation aimed at assessing the rotation effects on the heat transfer distribution in a realistic leading edge internal cooling system of a high pressure gas turbine blade. The numerical investigation was carried out in order to support and to allow an in-depth understanding of the results obtained in a parallel experimental campaign. The model is composed of a trapezoidal feeding channel which provides air to the cold bridge system by means of three large racetrack-shaped holes, generating coolant impingement on the internal concave leading edge surface, whereas four big fins assure the jets confinement. Air is then extracted through 4 rows of 6 holes reproducing the external cooling system composed of shower-head and film cooling holes. Experiments were performed in static and rotating conditions replicating the typical range of jet Reynolds number (Rej) from 10000 to 40000 and Rotation number (Roj) up to 0.05, for three crossflow cases representative of the working condition that can be found at blade tip, midspan and hub, respectively. Experimental results in terms of flow field measurements on several internal planes and heat transfer coefficient on the LE internal surface have been performed on two analogous experimental campaigns at University of Udine and University of Florence respectively. Hybrid RANS-LES models were used for the simulations, such as Scale Adaptive Simulation (SAS) and Detached Eddy Simulation (DES), given their ability to resolve the complex flow field associated with jet impingement. Numerical flow field results are reported in terms of both jet velocity profiles and 2D vector plots on symmetry and transversal internal planes, while the heat transfer coefficient distributions are presented as detailed 2D maps together with radial and tangential averaged Nusselt number profiles. A fairly good agreement with experimental measurements is observed, which represent a validation of the adopted computational model. As a consequence, the computed aerodynamic and thermal fields also allow an in-depth interpretation of the experimental results.

The Effect of Impingement Jet Heat Transfer on Casing Contraction in a Turbine Case Cooling System

2014 ◽  
Author(s):  
Orpheas Tapanlis ◽  
Myeonggeun Choi ◽  
David R. H. Gillespie ◽  
Leo V. Lewis ◽  
Carlo Ciccomascolo
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Large Scale ◽  
Cooling System ◽  
Impinging Jets ◽  
Tip Clearance ◽  
Scale Model ◽  
Number Range

This paper reports full local Nusselt number distributions under an array of impinging jets typical of those used for thermal tip clearance control through casing contraction. Characteristic features of this type of application are sparse arrays of short cooling holes flowing at low jet Reynolds numbers (700–11,000) and large stand-off distances from the surface into a semi-confined passage with multiple exits. These features are captured in a large scale model, approximately ten times engine scale. Heat transfer measurements are made using the transient thermochromic liquid crystal technique. The measurement domain was extended far downstream of the impingement array. This allowed the entire heat transfer coefficient distribution contributing to the contraction of the liner around the rotor blades to be captured. CFD studies were conducted to characterize the flow field obtained, which in turn is helpful in understanding the drivers of heat transfer. The results are compared to existing industry standard correlations, which are generally outside the geometric and Reynolds number range of interest. It was shown that, for the tested geometries, the heat transfer was sensibly unaffected by whether the flow was exhausted through one side of the exit passage or equally in both directions, and the bulk flow field could be predicted using a modified distributed injection model. The heat transfer coefficient distributions are linked to a thermal-mechanical finite element model to provide thermal boundary conditions on an idealized representation of the casing for casing contraction in the presence of cooling scheme. For one of the geometries tested, data from an engine casing thermocouple survey have been compared to predictions of casing temperature determined using the measured heat transfer coefficient distributions and these show reasonable agreement.

Flow Field and Heat Transfer Characteristics in an Impingement/Effusion Cooling System for Combustor Liner

2005 ◽  
Author(s):  
Quanhong Xu ◽  
Chi Zhang ◽  
Yuzhen Lin ◽  
Gaoen Liu
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Cooling System ◽  
Impingement Jet ◽  
Impingement Heat Transfer ◽  
Double Skin ◽  
Combustor Liner ◽  
Effusion Hole

The present study is conducted to investigate the characteristics of the flow field and heat transfer in an impingement/effusion cooling scheme for gas turbine combustor liner. It is designed to provide an insight, through the study of the flow field, into the physical mechanisms responsible for the enhanced impingement heat transfer near the effusion hole entrance. In this impingement/effusion cooling scheme, the angle between the impingement hole and effusion hole and the wall surface are 90 deg and 30 deg respectively. The square arrays of impingement/effusion holes are used with equal numbers of holes offset half a pitch relative to each plate so that an impingement jet is located on the center of each four effusion holes and vice versa. The flow field of the double skin wall space is described by the way of Particle Image Velocimetry (PIV). Two kinds of target plates, with and without effusion holes, are used in the impingement heat transfer study. Through changing the impingement Reynolds and the impingement gap, the change of the impingement heat transfer coefficient on the target plates is investigated. The impingement heat transfer test results show that the impingement heat transfer is enhanced near the entrance of the effusion holes, which could fully explain the feature of the impingement heat transfer coefficient on the target plate.

scholarly journals Conjugate Heat Transfer Study at Interior Surface of NGV Leading Edge with Combined Shower Head and Impingement Cooling

2014 ◽  
Vol 2014 ◽  
pp. 1-14 ◽  
Author(s):  
Arun Kumar Pujari ◽  
B. V. S. S. S. Prasad ◽  
N. Sitaram
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Conjugate Heat Transfer ◽  
Computational Study ◽  
Guide Vane ◽  
Internal Heat ◽  
Leading Edge ◽  
Impinging Jets ◽  
Mainstream Flow

A computational study on conjugate heat transfer is carried out to present the behavior of nondimensional temperature and heat transfer coefficient of a Nozzle Guide Vane (NGV) leading edge. Reynolds number of both mainstream flow and coolant impinging jets are varied. The NGV has five rows of film cooling holes arranged in shower head manner and four rows of impingement holes arranged in staggered manner. The results are presented by considering materials of different thermal conductivity. The results show that the mainstream flow affects the temperature distribution on the interior side of the vane leading edge for high conductivity material whereas it has negligible effects for low conductivity material. The effect of changing blowing ratio on internal heat transfer coefficient and internal surface temperature is also presented.

Experimental Survey on Heat Transfer in a Trailing Edge Cooling System: Effects of Rotation in Internal Cooling Ducts

2012 ◽  
Author(s):  
L. Bonanni ◽  
C. Carcasci ◽  
B. Facchini ◽  
L. Tarchi
Keyword(s):  
Heat Transfer ◽  
High Pressure ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Gas Turbine ◽  
Cooling System ◽  
Internal Cooling ◽  
Test Rig ◽  
Trailing Edge ◽  
Tip Mass

The high thermal loads, the heavy structural stresses and the small thickness required for aerodynamic performances make the trailing edge cooling (TE) cooling of high pressure gas turbine blades a critical challenge. The presented paper point out an experimental study focusing the aerothermal performance of a TE internal cooling system of a high pressure gas turbine blade, evaluated under stationary and rotating conditions. The investigated geometry consists of a 30:1 scaled model reproducing the typical wedge shaped discharge duct with one row of enlarged pedestals. The airflow pattern inside the device simulates a highly loaded rotor blade cooling scheme with a 90° turning flow from the radial hub inlet to the tangential TE outlet. Two different tip configurations were tested, the first one with a completely closed section, the second one with 5 holes on the tip outlet surfaces discharging at ambient pressure. To investigate the rotation effects on the trailing edge cooling system performance, a rotating test rig was purposely developed and manufactured. The test rig is composed by a rotating arm that holds the PMMA TE model and the instrumentation. A thin Inconel heating foil and wide band Thermo-chromic Liquid Crystals are used to perform steady state heat transfer measurements. A rotary joint ensures the pneumatic connection between the blower and the rotating apparatus, moreover several slip rings are used for both instrumentation power supply and thermocouple connection. Heat transfer coefficient measurements were made with fixed Reynolds number close to 20k in the hub inlet section and with variable rotating speed in order to set the Rotation number from 0 (non rotational test) up to 0.3. Six different configurations were tested: two different tip mass flow rates (the first one with a completely closed tip, the second one with the 12.5% of the inlet flow discharged from the tip) and three different surface conditions: the first one consists in the flat plate case and the others in two ribbed cases, with different angular orientation (60° and −60° respect to the radial direction). Results are reported in terms of detailed heat transfer coefficient 2D maps on the suction side surface as well as span-wise profiles inside the pedestal ducts. The reported work has been supported by the Italian Ministry of Education, University and Research (MIUR).

Heat Transfer and Effectiveness for a Turbulent Boundary Layer With Tangential Fluid Injection

1960 ◽  
Vol 82 (4) ◽  
pp. 303-312 ◽  
Author(s):  
R. A. Seban
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Film Cooling ◽  
Free Stream ◽  
Cooling System ◽  
Leading Edge ◽  
Free Stream Velocity ◽  
Stream Velocity ◽  
The Heat Transfer Coefficient

Experimental results are presented for the effectiveness and for the heat-transfer coefficient for a film cooling system in which air was used both for the film and for the free-stream fluids. Injection occurred at a single tangential slot near the leading edge of the plate and the slot size was varied. All flows were turbulent and the injection velocities covered a range from much less to much greater than the free-stream velocity. Correlations are realized for both the effectiveness and for the heat-transfer coefficient and, as in the past experience with such systems, separate specifications are needed for injection velocities greater and less than the free-stream velocity.

Local Heat Transfer Coefficient Distribution With Air Impingement Into a Cavity

1972 ◽  
Author(s):  
F. Burggraf
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Transfer Coefficient ◽  
Local Heat Transfer ◽  
Local Heat ◽  
Impinging Jets ◽  
Local Heat Transfer Coefficient ◽  
Cavity Surface ◽  
Transfer Coefficients ◽  
Coefficient Distribution

Impingement heat transfer coefficients are presented for a row of holes impinging into an oval cavity with the spent air leaving through holes on one or both sides of the cavity. The distribution around the cavity surface is obtained and is correlated with a survey of the recent literature. In addition, local heat flux gages were used with an impingement jet air supply which could be changed in location along the axis of the test section. This permitted the determination of local heat transfer coefficient distribution over the surface both around the cavity and also in the region between the impinging jets. This two-dimensional distribution is shown to be influenced by the bleed geometry and the shape of the impinging jet holes.

Heat Transfer and Pressure Drop Measurements in a Rib Roughened Leading Edge Cooling Channel

2009 ◽  
Author(s):  
Norbert Domaschke ◽  
Jens von Wolfersdorf ◽  
Klaus Semmler
Keyword(s):  
Heat Transfer ◽  
Flow Field ◽  
Cooling System ◽  
Leading Edge ◽  
Suction Side ◽  
Bulk Temperature ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Number Range ◽  
Ribbed Channel

In order to enhance convective heat transfer in internal cooling channels, ribs are often used to manipulate the flow field and to benefit from their effect on thermal performance. This paper presents results from an experimental investigation into pressure loss and heat transfer in a smooth and a ribbed leading edge channel of a gas turbine blade internal cooling system. To model the cross section of a realistic leading edge cooling channel both the suction side and the leading edge of the blade profile are designed as curved walls with constant radii. The pressure side as well as the web is approximated by planar walls. For the ribbed channel, 45°-ribs related to the flow direction are placed on the pressure and the suction side with the normalized rib height e/dh = 0.10. Experiments have been carried out for the smooth and the ribbed channel. The flow rate was varied to cover a Reynolds number range from 20,000 to 50,000. The heat transfer has been determined using the transient liquid crystal method. Additional numerical simulations using the SST turbulence model were carried out to analyze the flow field in the channel. The computations were used for further interpretation of the experimental investigations, especially to determine the temperature field and velocity field and therefore the bulk temperature within the test section.

A Comparison of Full Surface Local Heat Transfer Coefficient and Flow Field Studies Beneath Sharp-Edged and Radiused Entry Impinging Jets

1996 ◽  
Author(s):  
D. R. H. Gillespie ◽  
S. M. Guo ◽  
Z. Wang ◽  
P. T. Ireland ◽  
S. T. Kohler
Keyword(s):  
Heat Transfer ◽  
Heat Transfer Coefficient ◽  
Flow Field ◽  
Transfer Coefficient ◽  
Large Scale ◽  
Static Pressure ◽  
Local Heat Transfer ◽  
Target Surface ◽  
Impinging Jets ◽  
Velocity Variation

Full heat transfer coefficient and static pressure distributions have been measured on the target surface under impinging jets formed by sharp-edged and large entry radius holes. These geometries are representative of impingement holes in a gas turbine blade manufactured by laser cutting and by casting, respectively. Target surface heat transfer has been measured in a large scale perspex rig using both the transient liquid crystal technique and hot thin film gauges. A range of jet Reynolds numbers, representative of engine conditions, has been investigated. The velocity variation has been calculated from static pressure measurements on the impingement target surface. The heat transfer to the target surface is discussed in terms of the interpreted flow field.

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