Modeling the Flow Behavior and Flow Rate of Medium Viscosity Alginate for Scaffold Fabrication With a Three-Dimensional Bioplotter

Author(s):  
Md. Sarker ◽  
X. B. Chen

Tissue regeneration with scaffolds has proven promising for the repair of damaged tissues or organs. Dispensing-based printing techniques for scaffold fabrication have drawn considerable attention due to their ability to create complex structures layer-by-layer. When employing such printing techniques, the flow rate of the biomaterial dispensed from the needle tip is critical for creating the intended scaffold structure. The flow rate can be affected by a number of variables including the material flow behavior, temperature, needle geometry, and dispensing pressure. As such, model equations can play a vital role in the prediction and control of the flow rate of the material dispensed, thus facilitating optimal scaffold fabrication. This paper presents the development of a model to represent the flow rate of medium viscosity alginate dispensed for the purpose of scaffold fabrication, by taking into account the shear and slip flow from a tapered needle. Because the fluid flow behavior affects the flow rate, model equations were also developed from regression of experimental data to represent the flow behavior of alginate. The predictions from both the flow behavior equation and flow rate model show close agreement with experimental results. For varying needle diameters and temperatures, the slip effect occurring at the needle wall has a significant effect on the flow rate of alginate during scaffold fabrication.

Author(s):  
X. B. Chen ◽  
M. G. Li ◽  
H. Ke

Made from biomaterials, tissue scaffolds are three-dimensional (3D) constructs with highly interconnected pore networks for facilitating cell growth and flow transport of nutrients and metabolic waste. To fabricate the scaffolds with complex structures, dispensing-based rapid prototyping technique has been employed recently. In such a fabrication process, the flow rate of biomaterial dispensed is of importance since it directly contributes to the pore size and porosity of the scaffold fabricated. However, the modeling of the flow rate has proven to be a challenging task due to its complexity. This paper presents the development of a model for the flow rate in the scaffold fabrication process based on the fundamentals of fluid mechanics. To verify the effectiveness of the developed model, experiments were carried out, in which the chitosan solution (2% w/v) in acetic acid was used for dispensing under different applied pressures (50kPa, 100kPa, 150kPa, 200kPa, and 250kPa) and needle heater temperatures (25°C, 35°C, 50°C, and 65°C). The measured flow rates were used to identify the flow behavior of the solution and were compared to the predictions from the developed model to illustrate the model effectiveness. Based on the developed model, simulations were carried out to identify the effects of the needle size and the flow behavior on the flow rate in the scaffold fabrication process. The developed model was also applied to determine the dispensing conditions for fabricating 3D scaffolds from a 50% chitosan-hydroxyapatite colloidal gel. As an example, a scaffold fabricated with a well-controlled internal structure of diameters of 610±43μm and pore sizes of 850±75μm in the horizontal plane and of 430±50μm in the vertical direction is presented in this paper to illustrate the promise of the developed model as applied to the 3D scaffold fabrication.


Micromachines ◽  
2021 ◽  
Vol 12 (8) ◽  
pp. 866
Author(s):  
A. R. Damanpack ◽  
André Sousa ◽  
M. Bodaghi

This paper shows how fused decomposition modeling (FDM), as a three-dimensional (3D) printing technology, can engineer lightweight porous foams with controllable density. The tactic is based on the 3D printing of Poly Lactic Acid filaments with a chemical blowing agent, as well as experiments to explore how FDM parameters can control material density. Foam porosity is investigated in terms of fabrication parameters such as printing temperature and flow rate, which affect the size of bubbles produced during the layer-by-layer fabrication process. It is experimentally shown that printing temperature and flow rate have significant effects on the bubbles’ size, micro-scale material connections, stiffness and strength. An analytical equation is introduced to accurately simulate the experimental results on flow rate, density, and mechanical properties in terms of printing temperature. Due to the absence of a similar concept, mathematical model and results in the specialized literature, this paper is likely to advance the state-of-the-art lightweight foams with controllable porosity and density fabricated by FDM 3D printing technology.


Materials ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3149
Author(s):  
Angelika Zaszczyńska ◽  
Maryla Moczulska-Heljak ◽  
Arkadiusz Gradys ◽  
Paweł Sajkiewicz

Tissue engineering (TE) scaffolds have enormous significance for the possibility of regeneration of complex tissue structures or even whole organs. Three-dimensional (3D) printing techniques allow fabricating TE scaffolds, having an extremely complex structure, in a repeatable and precise manner. Moreover, they enable the easy application of computer-assisted methods to TE scaffold design. The latest additive manufacturing techniques open up opportunities not otherwise available. This study aimed to summarize the state-of-art field of 3D printing techniques in applications for tissue engineering with a focus on the latest advancements. The following topics are discussed: systematics of the available 3D printing techniques applied for TE scaffold fabrication; overview of 3D printable biomaterials and advancements in 3D-printing-assisted tissue engineering.


Author(s):  
Zhigang Li ◽  
Jun Li ◽  
Liming Song ◽  
Qing Gao ◽  
Xin Yan ◽  
...  

The modern gas turbine is widely applied in the aviation propulsion and power generation. The rim seal is usually designed at the periphery of the wheel-space and prevented the hot gas ingestion in modern gas turbines. The high sealing effectiveness of rim seal can improve the aerodynamic performance of gas turbines and avoid of the disc overheating. Effect of outer fin axial gap of radial rim seal on the sealing effectiveness and fluid dynamics was numerically investigated in this work. The sealing effectiveness and fluid dynamics of radial rim seal with three different outer fin axial gaps was conducted at different coolant flow rates using three-dimensional Reynolds-Averaged Navier-Stokes (RANS) and SST turbulent model solutions. The accuracy of the presented numerical approach for the prediction of the sealing performance of the turbine rim seal was demonstrated. The obtained results show that the sealing effectiveness of radial rim seal increases with increase of coolant flow rate at the fixed axial outer fin gap. The sealing effectiveness increases with decrease of the axial outer fin gap at the fixed coolant flow rate. Furthermore, at the fixed coolant flow rate, the hot gas ingestion increases with the increase of the axial outer fin gap. This flow behavior intensifies the interaction between the hot gas and coolant flow at the clearance of radial rim seal. The preswirl coefficient in the wheel-space cavity is also illustrated to analyze the flow dynamics of radial rim seal at different axial outer fin gaps.


Author(s):  
Mengying Shu ◽  
Mingyang Yang ◽  
Ricardo F. Martinez-Botas ◽  
Kangyao Deng ◽  
Lei Shi

The flow in intake manifold of a heavily downsized internal combustion engine has increased levels of unsteadiness due to the reduction of cylinder number and manifold arrangement. The turbocharger compressor is thus exposed to significant pulsating backpressure. This paper studies the response of a centrifugal compressor to this unsteadiness using an experimentally validated numerical method. A computational fluid dynamic (CFD) model with the volute and impeller is established and validated by experimental measurements. Following this, an unsteady three-dimensional (3D) simulation is conducted on a single passage imposed by the pulsating backpressure conditions, which are obtained by one-dimensional (1D) unsteady simulation. The performance of the rotor passage deviates from the steady performance and a hysteresis loop, which encapsulates the steady condition, is formed. Moreover, the unsteadiness of the impeller performance is enhanced as the mass flow rate reduces. The pulsating performance and flow structures near stall are more favorable than those seen at constant backpressure. The flow behavior at points with the same instantaneous mass flow rate is substantially different at different time locations on the pulse. The flow in the impeller is determined by not only the instantaneous boundary condition but also by the evolution history of flow field. This study provides insights in the influence of pulsating backpressure on compressor performance in actual engine situations, from which better turbo-engine matching might be benefited.


Author(s):  
R. S. Amano

The objective of the present study is to investigate the steam flow behavior through the high-pressure turbine bypass valve. Efforts have mainly been directed at investigating the process of steam flow and property variations aforementioned bypass valve as well as to obtain correlations between the flow rate and the valve opening ratio. Modeling of the high-pressure turbulent steam flow was performed on a three-dimensional non-staggered (co-located) grid system by employing the finite volume method and by solving the three-dimensional, turbulent, compressible Navier-Stokes, and energy equations. Through this research, numerous data have been acquired and analyzed. These efforts enable us to obtain a correlation data set for the flow rate coefficient as a function of valve opening. One of the significant accomplishments is to use the model presented here for further improve a design of a turbine bypass flow valve.


Sensors ◽  
2021 ◽  
Vol 21 (9) ◽  
pp. 3304
Author(s):  
Violeta Carvalho ◽  
Inês Gonçalves ◽  
Teresa Lage ◽  
Raquel O. Rodrigues ◽  
Graça Minas ◽  
...  

Three-dimensional (3D) in vitro models, such as organ-on-a-chip platforms, are an emerging and effective technology that allows the replication of the function of tissues and organs, bridging the gap amid the conventional models based on planar cell cultures or animals and the complex human system. Hence, they have been increasingly used for biomedical research, such as drug discovery and personalized healthcare. A promising strategy for their fabrication is 3D printing, a layer-by-layer fabrication process that allows the construction of complex 3D structures. In contrast, 3D bioprinting, an evolving biofabrication method, focuses on the accurate deposition of hydrogel bioinks loaded with cells to construct tissue-engineered structures. The purpose of the present work is to conduct a systematic review (SR) of the published literature, according to the guidelines of the Preferred Reporting Items for Systematic Reviews and Meta-Analyses, providing a source of information on the evolution of organ-on-a-chip platforms obtained resorting to 3D printing and bioprinting techniques. In the literature search, PubMed, Scopus, and ScienceDirect databases were used, and two authors independently performed the search, study selection, and data extraction. The goal of this SR is to highlight the importance and advantages of using 3D printing techniques in obtaining organ-on-a-chip platforms, and also to identify potential gaps and future perspectives in this research field. Additionally, challenges in integrating sensors in organs-on-chip platforms are briefly investigated and discussed.


Author(s):  
R. S. Amano

The objective of the present study is to investigate the steam flow behavior through the high-pressure turbine bypass valve. Efforts have mainly been directed at investigating the process of steam flow and property variations aforementioned bypass valve as well as to obtain correlations between the flow rate and the valve opening ratio. Modeling of the high-pressure turbulent steam flow was performed on a three-dimensional non-staggered (co-located) grid system by employing the finite volume method and by solving the three-dimensional, turbulent, compressible Navier-Stokes, and energy equations. Through this research, numerous data have been acquired and analyzed. These efforts enable us to obtain a correlation data set for the flow rate coefficient as a function of valve opening. One of the significant accomplishments is to use the model presented here for further improve a design of a turbine bypass flow valve.


Author(s):  
Muralidhar Seshadri ◽  
◽  
Jonathan B. Freund ◽  
Pranab N. Jha ◽  
Atchyuta Ramayya Venna ◽  
...  
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