Thermal Performance Analysis of Biporous Metal Foam Heat Sink

2017 ◽  
Vol 139 (5) ◽  
Author(s):  
Yongtong Li ◽  
Liang Gong ◽  
Minghai Xu ◽  
Yogendra Joshi

The present study presents a concept of biporous metal foam heat sink applicable to electronic cooling. This heat sink has two metal foam layers arranged in parallel along the primary flow direction, with different metal foam thickness, porosity, and pore density for each layer. The forced convective heat transfer in biporous metal foam heat sink is numerically investigated by employing the Forchheimer–Brinkman extended Darcy momentum equation and local thermal nonequilibrium energy equation. The effects of geometrical and morphological parameters on thermal and hydraulic performance are discussed in detail, and the heat transfer enhancement mechanism of biporous metal foam is analyzed. The thermal performance of biporous metal foam heat sink is compared with that of uniform metal foam heat sink. The results show that the thermal resistance of the biporous metal foam heat sink decreases with decrease of top layer metal foam porosity at a fixed bottom metal foam porosity of 0.9. It is seen that the biporous metal foam heat sink can outperform the uniform metal foam heat sink with a proper selection of foam geometrical and morphological parameters, which is attributed to the presence of high velocity gradient at the boundary layer that can enhance the convective heat transfer. The best observed thermal performance of biporous metal foam heat sink is achieved by employing 30 pores per inch (PPI) metal foam at the bottom layer, with a fixed 50 PPI metal foam at the top layer for the porosities of both layers equal to 0.9, and the optimal thickness of the bottom foam layer is about 1 mm.

Author(s):  
Yongtong Li ◽  
Liang Gong ◽  
Minghai Xu ◽  
Yogendra Joshi

The three-dimensional forced convective heat transfer in a bi-porous metal foam heat sink is numerically investigated. Each of the metal foam layers has a distinct thickness, porosity, and pore density. The effects of these geometrical and morphological parameters on fluid flow and heat transfer are analyzed by employing the Forchheimer-Brinkman extended Darcy momentum equation and local thermal non-equilibrium energy equation. The numerical results show that the thermal resistance of the bi-porous metal foam heat sink is decreased with reduction in top layer metal foam porosity, as well as the bottom layer metal foam thickness, for a fixed bottom metal foam porosity of 0.9. The best thermal performance is achieved by employing a 30PPI metal foam at the bottom layer, and a 50PPI metal foam at the top layer. The optimal thickness of the bottom foam layer is about 1mm.


2010 ◽  
Vol 132 (7) ◽  
Author(s):  
Hamid Reza Seyf ◽  
Mohammad Layeghi

A numerical analysis of forced convective heat transfer from an elliptical pin fin heat sink with and without metal foam inserts is conducted using three-dimensional conjugate heat transfer model. The pin fin heat sink model consists of six elliptical pin rows with 3 mm major diameter, 2 mm minor diameter, and 20 mm height. The Darcy–Brinkman–Forchheimer and classical Navier–Stokes equations, together with corresponding energy equations are used in the numerical analysis of flow field and heat transfer in the heat sink with and without metal foam inserts, respectively. A finite volume code with point implicit Gauss–Seidel solver in conjunction with algebraic multigrid method is used to solve the governing equations. The code is validated by comparing the numerical results with available experimental results for a pin fin heat sink without porous metal foam insert. Different metallic foams with various porosities and permeabilities are used in the numerical analysis. The effects of air flow Reynolds number and metal foam porosity and permeability on the overall Nusselt number, pressure drop, and the efficiency of heat sink are investigated. The results indicate that structural properties of metal foam insert can significantly influence on both flow and heat transfer in a pin fin heat sink. The Nusselt number is shown to increase more than 400% in some cases with a decrease in porosity and an increase in Reynolds number. However, the pressure drop increases with decreasing permeability and increasing Reynolds number.


2003 ◽  
Author(s):  
Seo Young Kim ◽  
Taeho Ji ◽  
Dong Gyu Choi ◽  
Byung Ha Kang

Experiments have been carried out to investigate the convective heat transfer characteristics from triangular folded fin heat sinks in a suction-type fan duct. The dimension of the triangular folded fin heat sinks is 62 mm in height with a 12 mm thick base plate, 292 mm in width, and 447 mm in length. The inlet flow velocity is varied in the range of 0.6–5.3 m/s. Thermal performance of triangular folded fin heat sinks is evaluated in terms of thermal resistance of heat sinks according to flow velocity and fan power. The results obtained show that the present triangular folded-fin heat sink shows a higher thermal performance compared to a conventional extruded plate-fin heat sink. Especially, a perforated slit folded-fin heat sink displays a lower thermal resistance. As the number of slit fabricated on the perforated folded fins increases, thermal performance is more pronounced.


Author(s):  
K Bala Subrahmanyam ◽  
Pritam Das ◽  
Aparesh Datta

In the present study, a detailed numerical simulations of liquid flow in microchannel heat sink with four different geometry of ribs: rectangular (RR), backward triangular (BTR), forward triangular (FTR) and diamond (DR) arranged symmetrically inside reentrant fan shaped cavities (FC) on side walls has been conducted and compared with smooth channel (SC) to acquire fluid flow and heat transfer characteristics between Reynolds numbers of 136−588. The local pressure, temperature and heat transfer coefficients were determined to understand the convective heat transfer regimes and to analyze local flow behavior. The three-dimensional conjugate heat transfer model, investigation is done extensively to identify the influence of geometrical parameters towards augmenting thermal performance with parametric optimization. Evolved governing equations are solved by using SIMPLEC algorithm. Attempt has been made to improve heat extraction ability with reasonable pressure drop by replacing the existing simple design of microsink. It is observed that Nusselt number and friction factor are in good agreement with previous experimental data. Based on detailed parametric study, it was found that FC-RR is good in achieving maximum Nusselt number, but due to higher pressure drop penalty giving lower performance. Out of four proposed, FC-DR is conferring upstanding balance between heat transfer, pressure drop and giving the best thermal performance of 1.97 at Re = 391.47.


Author(s):  
Smith Eiamsa-ard ◽  
Vichan Kongkaitpaiboon ◽  
Khwanchit Wongcharee

This paper reports the experimental investigation of local convective heat transfer enhancement, flow friction and thermal performance factor behaviors in the tube fitted with the short helical tapes (SHTs) acting as decaying swirl flow generators. The tapes with three different helical tape angles (? = 90°, 135° and 180°) and three different channel numbers (N = 2, 3 and 4 channels) were tested under the uniform wall heat flux condition. The performance of each tape is compared with the performance of the plain tube subject to the same pumping power. The experimental results show that the heat transfer rates and friction factors of the tube with SHTs are respectively in range of 1.15 to 1.9 and 1.49 to 2.31 times of those in the plain, corresponding to thermal performances between 0.98 and 1.46. The correlations for Nusselt number (Nu) as a function of Reynolds number (Re), Prandtl number (Pr), helical tape angle (?) and the number of channel (N) are also developed.


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