Mathematical Modeling of Novel Two-Phase Heat Transfer Device for Thermal Management of Light Emitting Diodes

2017 ◽  
Vol 139 (6) ◽  
Author(s):  
Karthik S. Remella ◽  
Frank M. Gerner ◽  
Ahmed Shuja

The paper introduces a novel two-phase heat transfer device (TPHTD) which is employed in the thermal management of light emitting diodes (LEDs). The heat transfer device structurally resembles a conventional loop heat pipe (LHP) without a compensation chamber, but operates very differently from it. The device is comprised of a central evaporator package and a circular coil that acts as a heat exchanger loop. The working fluid leaving the evaporator has a two-phase mixture quality of approximately 0.2. Having introduced the device, the paper delineates a mathematical model for predicting its thermal performance. The primary objective of the model is to provide a fundamental understanding of the operation of the device. A one-dimensional thermal resistance model (TRM) is utilized in modeling the evaporator. The paper presents a detailed discussion on obtaining these resistances from experiments conducted on the device. A correlation for the external heat transfer coefficient of the heat exchanger loop is proposed based on experiments and is found to be in good agreement with literature. The model predicts performance parameters such as board temperature, two-phase mixture quality, and saturation and subcooled temperatures (Tsat and Tsc) of the working fluid for different input thermal powers (Qtot). Based on experimental evidence, it is concluded that the majority of Qtot (∼75%) is utilized in phase change of the working fluid, and the rest reheats the working fluid from a lower subcooled temperature (Tsc) to the saturation temperature (Tsat) of the evaporator.

Author(s):  
Yiding Cao ◽  
Mingcong Gao

This paper introduces a novel heat transfer mechanism that facilitates two-phase heat transfer while eliminating the so-called cavitation problem commonly encountered by a conventional pump. The heat transfer device is coined as the reciprocating-mechanism driven heat loop (RMDHL), which includes a hollow loop having an interior flow passage, an amount of working fluid filled within the loop, and a reciprocating driver. The hollow loop has an evaporator section, a condenser section, and a liquid reservoir. The reciprocating driver is integrated with the liquid reservoir and facilitates a reciprocating flow of the working fluid within the loop, so that liquid is supplied from the condenser section to the evaporator section under a substantially saturated condition and the so-called cavitation problem associated with a conventional pump is avoided. The reciprocating driver could be a solenoid-operated reciprocating driver for electronics cooling applications and a bellows-type reciprocating driver for high-temperature applications. Experimental study has been undertaken for a solenoid-operated heat loop in connection with high heat flux thermal management applications. Experimental results show that the heat loop worked very effectively and a heat flux as high as 300 W/cm2 in the evaporator section could be handled. The applications of the bellows-type reciprocating heat loop for gas turbine nozzle guide vanes and the leading edges of hypersonic vehicles are also illustrated. The new heat transfer device is expected to advance the current two-phase heat transfer device and open up a new frontier for further research and development.


Author(s):  
Hung-Wen Lin ◽  
Ming-Chieh Wu ◽  
Wei-Keng Lin

The CPL is a high efficiency two-phase heat transfer device using the phase change of working fluid to transport heat from evaporator to condenser; it is a cyclic circulation pumped by capillary force. Since CPL does not need any other mechanical force such as pump, it might be used to do the thermal management of high power electronic component on spacecraft. This study presents a novel CPL with a semi-arc porous evaporator in 1U server on the ground with a horizontal position and scale down the whole device to the miniature size (range from mm to cm). This miniature-CPL is made of aluminum with the shape of evaporator and the porous structure using a semi-arc instead of square and cylinder structure. Testing results show that the miniature-CPL could remove heat 45W in steady state and keep the heat source temperature about 73°C.


Author(s):  
Joshua D. Sole ◽  
Bradley J. Shelofsky ◽  
Robert P. Scaringe ◽  
Gregory S. Cole

Electronics of all types, particularly those in the military aviation arena, are decreasing in size while at the same time increasing in power. As a result, newer high-heat-flux electronic components are exceeding the cooling capabilities of conventional single-phase military aviation coldplates and coolants. It is for this reason that we have been investigating new methods to cool the next generation of high-heat-flux military aviation electronics. In this work, a novel method of inducing two-phase conditions within a microchannel heat exchanger has been developed and demonstrated. Micro-orifices placed upstream of each microchannel in a microchannel heat exchanger not only cause an improvement in flow distribution, but can also induce cavitation in the incoming subcooled refrigerant and result in favorable two-phase flow regimes for enhanced heat transfer. In this study, R-134a is used as the coolant in the cavitation enhanced microchannel heat exchanger (CEMC-HX) which has been integrated into a vapor compression refrigeration system. Multiple micro-orifice geometries combined with a fixed microchannel geometry (nominally 250 μm × 250 μm) were investigated over a range of applied base heat fluxes (10–100 W/cm2) and mass fluxes (500–1000 kg/m2-s). Two-phase heat transfer coefficients exceeding 100,000 W/m2-K at refrigerant qualities of less than 5% have been demonstrated due to the achievement of preferential, cavitation-induced, flow regimes such as annular flow. To the author’s knowledge, this is the highest heat transfer coefficient ever reported in the literature for R-134a. Additionally, a four term two-phase heat transfer correlation was developed that achieved a mean absolute error (MAE) of 25.5%.


Author(s):  
Olubunmi Popoola ◽  
Ayobami Bamgbade ◽  
Yiding Cao

An effective design option for a cooling system is to use a two-phase pumped cooling loop to simultaneously satisfy the temperature uniformity and high heat flux requirements. A reciprocating-mechanism driven heat loop (RMDHL) is a novel heat transfer device that could attain a high heat transfer rate through a reciprocating flow of the two-phase working fluid inside the heat transfer device. Although the device has been tested and validated experimentally, analytical or numerical study has not been undertaken to understand its working mechanism and provide guidance for the device design. The objective of this paper is to develop a numerical model for the RMDHL to predict its operational performance under different working conditions. The developed numerical model has been successfully validated by the existing experimental data and will provide a powerful tool for the design and performance optimization of future RMDHLs. The study also reveals that the maximum velocity in the flow occurs near the wall rather than at the center of the pipe, as in the case of unidirectional steady flow. This higher velocity near the wall may help to explain the enhanced heat transfer of an RMDHL.


Author(s):  
Seungwhan Baek ◽  
Sangkwon Jeong

Mixed Refrigerant Joule Thomson (MR-JT) refrigerators are widely used in various kinds of cryogenic systems these days. Although heat transfer coefficient estimation for a multiphase and multi-component fluid in cryogenic temperature range is necessarily required in the heat exchanger design of MR-JT refrigerator, it has been rarely discussed so far. In this paper, condensation and evaporation heat transfer coefficients of mixed refrigerant are measured in a microchannel heat exchanger. Printed Circuit Heat Exchanger (PCHE) has been developed as a compact microchannel heat exchanger and used in the experiment. Several two-phase heat transfer coefficient correlations are examined to discuss the experimental measurement results. The result of this paper shows that cryogenic mixed refrigerant heat transfer coefficients can be estimated by conventional two-phase heat transfer coefficient correlations.


2019 ◽  
Vol 156 ◽  
pp. 397-409 ◽  
Author(s):  
Ali Karimi ◽  
Abdullah A.A.A. Al-Rashed ◽  
Masoud Afrand ◽  
Omid Mahian ◽  
Somchai Wongwises ◽  
...  

Energies ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 7705
Author(s):  
Anas F. A. Elbarghthi ◽  
Mohammad Yousef Hdaib ◽  
Václav Dvořák

Ejector refrigeration systems are rapidly evolving and are poised to become one of the most preferred cooling systems in the near future. CO2 transcritical refrigeration systems have inherently high working pressures and discharge temperatures, providing a large volumetric heating capacity. In the current research, the heat ejected from the CO2 gas cooler was proposed as a driving heating source for the compression ejector system, representing the energy supply for the generator in a combined cycle. The local design approach was investigated for the combined plate-type heat exchanger (PHE) via Matlab code integrated with the NIST real gas database. HFO refrigerants (1234ze(E) and 1234yf) were selected to serve as the cold fluid on the generator flowing through three different phases: subcooled liquid, a two-phase mixture, and superheated vapour. The study examines the following: the effectiveness, the heat transfer coefficients, and the pressure drop of the PHE working fluids under variable hot stream pressures, cold stream flow fluxes, and superheated temperatures. The integration revealed that the cold fluid mixture phase dominates the heat transfer coefficients and the pressure drop of the heat exchanger. By increasing the hot stream inlet pressure from 9 MPa to 12 MPa, the cold stream two-phase convection coefficient can be enhanced by 50% and 200% for R1234yf and R1234ze(E), respectively. Conversely, the cold stream two-phase convection coefficient dropped by 17% and 37% for R1234yf and R1234ze(E), respectively. The overall result supports utilising the ejected heat from the CO2 transcritical system, especially at high CO2 inlet pressures and low cold channel flow fluxes. Moreover, R1234ze(E) could be a more suitable working fluid because it possesses a lower pressure drop and bond number.


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