Numerical Investigation of Three-Dimensional Separation in an Axial Flow Compressor: The Influence of Freestream Turbulence Intensity and Endwall Boundary Layer State

2016 ◽  
Vol 139 (2) ◽  
Author(s):  
Ashley D. Scillitoe ◽  
Paul G. Tucker ◽  
Paolo Adami

Regions of three-dimensional separations are an inherent flow feature of the suction surface-endwall corner in axial compressors. These corner separations can cause a significant total pressure loss and reduce the compressor's efficiency. This paper uses wall-resolved LES to investigate the loss sources in a corner separation, and examines the influence of the inflow turbulence on these sources. Different subgrid scale (SGS) models are tested and the choice of model is found to be important. The σ SGS model, which performed well, is then used to perform LES of a compressor endwall flow. The time-averaged data are in good agreement with measurements. The viscous and turbulent dissipation are used to highlight the sources of loss, with the latter being dominant. The key loss sources are seen to be the 2D laminar separation bubble and trailing edge wake, and the 3D flow region near the endwall. Increasing the freestream turbulence (FST) intensity changes the suction surface boundary layer transition mode from separation induced to bypass. However, it does not significantly alter the transition location and therefore the corner separation size. Additionally, the FST does not noticeably interact with the corner separation itself, meaning that in this case the corner separation is relatively insensitive to the FST. The endwall boundary layer state is found to be significant. A laminar endwall boundary layer separates much earlier leading to a larger passage vortex. This significantly alters the endwall flow and loss. Hence, the need for accurate boundary measurements is clear.

Author(s):  
Ashley D. Scillitoe ◽  
Paul G. Tucker ◽  
Paolo Adami

Regions of three-dimensional separations are an inherent flow feature of the suction surface - endwall corner in axial compressors. These corner separations can cause a significant total pressure loss and reduce the compressor’s efficiency. This paper uses wall-resolved LES to investigate the loss sources in a corner separation, and examines the influence of the inflow turbulence on these sources. Different subgrid scale (SGS) models are tested and the choice of model is found to be important. The σ SGS model, which performed well, is then used to perform LES of a compressor endwall flow. The time-averaged data is in good agreement with measurements. The viscous and turbulent dissipation are used to highlight the sources of loss, with the latter being dominant. The key loss sources are seen to be the 2D laminar separation bubble and trailing edge wake, and the 3D flow region near the endwall. Increasing the free-stream turbulence intensity (FST) changes the suction surface boundary layer transition mode from separation induced to bypass. However, it doesn’t significantly alter the transition location and therefore the corner separation size. Additionally, the FST doesn’t noticeably interact with the corner separation itself, meaning that in this case the corner separation is relatively insensitive to the FST. The endwall boundary layer state is found to be significant. A laminar endwall boundary layer separates much earlier leading to a larger passage vortex. This significantly alters the endwall flow and loss. Hence, the need for accurate boundary measurements is clear.


1990 ◽  
Vol 112 (2) ◽  
pp. 206-214 ◽  
Author(s):  
J. S. Addison ◽  
H. P. Hodson

Previously published measurements in a low-speed, single-stage, axial-flow turbine have been reanalyzed in the light of more recent understanding. The measurements include time-resolved hot-wire traverses and surface hot film gage measurements at the midspan of the rotor suction surface with three different rotor-stator spacings. Part 1 investigates the suction surface boundary layer transition process, using surface-distance time plots and boundary layer cross sections to demonstrate the unsteady and two-dimensional nature of the process. Part 2 of the paper will describe the results of supporting experiments carried out in a linear cascade together with a simple transition model, which explains the features seen in the turbine.


Author(s):  
J. S. Addison ◽  
H. P. Hodson

Previously published measurements in a low speed, single stage, axial flow turbine have been reanalysed in the light of more recent understanding. The measurements include time-resolved hot wire traverses and surface hot film gauge measurements at the midspan of the rotor suction surface with three different rotor-stator spacings. Part 1 investigates the suction surface boundary layer transition process using surface-distance time plots, and boundary layer cross sections to demonstrate the unsteady and two-dimensional nature of the process. Part 2 of the paper will describe the results of supporting experiments carried out in a linear cascade together with a simple transition model which explains the features seen in the turbine.


Author(s):  
W. J. Solomon

Multiple-element surface hot-film instrumentation has been used to investigate boundary layer development in the 2 stage Low Speed Research Turbine (LSRT). Measurements from instrumentation located along the suction surface of the second stage nozzle at mid-span are presented. These results contrast the unsteady, wake-induced boundary layer transition behaviour for various turbine configurations. The boundary layer development on two new turbine blading configurations with identical design vector diagrams but substantially different loading levels are compared with a previously published result. For the conventional loading (Zweifel coefficient) designs, the boundary layer transition occurred without laminar separation. At reduced solidity, wake-induced transition started upstream of a laminar separation line and an intermittent separation bubble developed between the wake-influenced areas. A turbulence grid was installed upstream of the LSRT turbine inlet to increase the turbulence level from about 1% for clean-inlet to about 5% with the grid. The effect of turbulence on the transition onset location was smaller for the reduced solidity design than the baseline. At the high turbulence level, the amplitude of the streamwise fluctuation of the wake-induced transition onset point was reduced considerably. By clocking the first stage nozzle row relative to the second, the alignment of the wake-street from the first stage nozzle with the suction surface of the second stage nozzle was varied. At particular wake clocking alignments, the periodicity of wake induced transition was almost completely eliminated.


Author(s):  
Benjamin Winhart ◽  
Martin Sinkwitz ◽  
Andreas Schramm ◽  
Pascal Post ◽  
Francesca di Mare

Abstract In the proposed paper the transient interaction between periodic incoming wakes and the laminar separation bubble located on the rear suction surface of a typical, highly loaded LPT blade is investigated by means of highly resolved large-eddy simulations. An annular, large scale, 1.5-stage LPT test-rig, equipped with a modified T106 turbine blading and an upstream rotating vortex generator is considered and the numerical predictions are compared against hot film array measurements. In order to accurately assess both baseline transition and wake impact, simulations were conducted with unperturbed and periodically perturbed inflow conditions. Main mechanisms of transition and wake-boundary layer interaction are investigated utilizing a frequency-time domain analysis. Finally visualizations of the main flow structures and shear layer instabilities are provided utilizing the q-criterion as well as the finite-time Lyapunov exponent.


Author(s):  
S. Nasir ◽  
J. S. Carullo ◽  
W. F. Ng ◽  
K. A. Thole ◽  
H. Wu ◽  
...  

This paper experimentally and numerically investigates the effect of large scale high freestream turbulence intensity and exit Reynolds number on the surface heat transfer distribution of a turbine vane in a 2-D linear cascade at realistic engine Mach numbers. A passive turbulence grid was used to generate a freestream turbulence level of 16% and integral length scale normalized by the vane pitch of 0.23 at the cascade inlet. The baseline turbulence level and integral length scale normalized by the vane pitch at the cascade inlet were measured to be 2% and 0.05, respectively. Surface heat transfer measurements were made at the midspan of the vane using thin film gauges. Experiments were performed at exit Mach numbers of 0.55, 0.75 and 1.01 which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 9 × 105, 1.05 × 106, and 1.5 × 106, based on true chord. The experimental results showed that the large scale high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the vane as compared to the low freestream turbulence case and promoted slightly earlier boundary layer transition on the suction surface for exit Mach 0.55 and 0.75. At nominal conditions, exit Mach 0.75, average heat transfer augmentations of 52% and 25% were observed on the pressure and suction side of the vane, respectively. An increased Reynolds number was found to induce earlier boundary layer transition on the vane suction surface and to increase heat transfer levels on the suction and pressure surfaces. On the suction side, the boundary layer transition length was also found to be affected by increase changes in Reynolds number. The experimental results also compared well with analytical correlations and CFD predictions.


Author(s):  
Curt H. Liebert ◽  
Raymond E. Gaugler ◽  
Herbert J. Gladden

Convection cooled turbine vane metal wall temperatures experimentally obtained in a hot cascade for a given one-vane design were compared with wall temperatures calculated with TACT1 and STAN5 computer codes which incorporated various models for predicting laminar-to-turbulent boundary layer transition. Favorable comparisons on both vane surfaces were obtained at high Reynolds number with only one of these transition models. When other models were used, temperature differences between calculated and experimental data obtained at the high Reynolds number were as much as 14 percent in the separation bubble region of the pressure surface. On the suction surface and at lower Reynolds number, predictions and data unsatisfactorily differed by as much as 22 percent. Temperature differences of this magnitude can represent orders of magnitude error in blade life prediction.


Author(s):  
Nicole M. Wolgemuth ◽  
D. Keith Walters

This study analyzes the predicted flow over a NACA 0012 airfoil at varying angles of attack and three different Reynolds numbers. The ability of three different turbulence models to predict boundary layer separation and transition behavior is investigated. Particular interest is paid to prediction of the separation bubble that develops near the leading edge of the airfoil suction surface prior to stall. The FLUENT CFD solver was used to simulate turbulent airflow over the airfoil. The three turbulence models include the standard and realizable forms of the k-ε model, available in FLUENT, as well as a recently developed transition-sensitive k-ω model that was implemented into the solver using user-defined functions. By employing the new, transition-sensitive model, computed properties of the flow field were found to be closer to experimental data than results produced by utilizing built-in turbulence models. Most importantly, the new, transition-sensitive model predicts the occurrence of the separation bubble, which the other models are unable to predict. The new model also clearly reproduces the laminar, transitional, and turbulent flow that occurs over the airfoil.


2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Luke S. Roberts ◽  
Mark V. Finnis ◽  
Kevin Knowles

The influence of Reynolds number on the aerodynamic characteristics of various wing geometries was investigated through wind-tunnel experimentation. The test models represented racing car front wings of varying complexity: from a simple single-element wing to a highly complex 2009-specification formula-one wing. The aim was to investigate the influence of boundary-layer transition and Reynolds-number dependency of each wing configuration. The single-element wing showed significant Reynolds-number dependency, with up to 320% and 35% difference in downforce and drag, respectively, for a chordwise Reynolds number difference of 0.81 × 105. Across the same test range, the multi-element configuration of the same wing and the F1 wing displayed less than 6% difference in downforce and drag. Surface-flow visualization conducted at various Reynolds numbers and ground clearances showed that the separation bubble that forms on the suction surface of the wing changes in both size and location. As Reynolds number decreased, the bubble moved upstream and increased in size, while reducing ground clearance caused the bubble to move upstream and decrease in size. The fundamental characteristics of boundary layer transition on the front wing of a monoposto racing car have been established.


2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Shakeel Nasir ◽  
Jeffrey S. Carullo ◽  
Wing-Fai Ng ◽  
Karen A. Thole ◽  
Hong Wu ◽  
...  

This paper experimentally and numerically investigates the effects of large scale high freestream turbulence intensity and exit Reynolds number on the surface heat transfer distribution of a turbine vane in a 2D linear cascade at realistic engine Mach numbers. A passive turbulence grid was used to generate a freestream turbulence level of 16% and integral length scale normalized by the vane pitch of 0.23 at the cascade inlet. The base line turbulence level and integral length scale normalized by the vane pitch at the cascade inlet were measured to be 2% and 0.05, respectively. Surface heat transfer measurements were made at the midspan of the vane using thin film gauges. Experiments were performed at exit Mach numbers of 0.55, 0.75, and 1.01, which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 9×105, 1.05×106, and 1.5×106 based on a vane chord. The experimental results showed that the large scale high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the vane as compared to the low freestream turbulence case and promoted a slightly earlier boundary layer transition on the suction surface for exit Mach 0.55 and 0.75. At nominal conditions, exit Mach 0.75, average heat transfer augmentations of 52% and 25% were observed on the pressure and suction sides of the vane, respectively. An increased Reynolds number was found to induce an earlier boundary layer transition on the vane suction surface and to increase heat transfer levels on the suction and pressure surfaces. On the suction side, the boundary layer transition length was also found to be affected by increase changes in Reynolds number. The experimental results also compared well with analytical correlations and computational fluid dynamics predictions.


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