Effects of Large Scale High Freestream Turbulence and Exit Reynolds Number on Turbine Vane Heat Transfer in a Transonic Cascade

2009 ◽  
Vol 131 (2) ◽  
Author(s):  
Shakeel Nasir ◽  
Jeffrey S. Carullo ◽  
Wing-Fai Ng ◽  
Karen A. Thole ◽  
Hong Wu ◽  
...  

This paper experimentally and numerically investigates the effects of large scale high freestream turbulence intensity and exit Reynolds number on the surface heat transfer distribution of a turbine vane in a 2D linear cascade at realistic engine Mach numbers. A passive turbulence grid was used to generate a freestream turbulence level of 16% and integral length scale normalized by the vane pitch of 0.23 at the cascade inlet. The base line turbulence level and integral length scale normalized by the vane pitch at the cascade inlet were measured to be 2% and 0.05, respectively. Surface heat transfer measurements were made at the midspan of the vane using thin film gauges. Experiments were performed at exit Mach numbers of 0.55, 0.75, and 1.01, which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 9×105, 1.05×106, and 1.5×106 based on a vane chord. The experimental results showed that the large scale high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the vane as compared to the low freestream turbulence case and promoted a slightly earlier boundary layer transition on the suction surface for exit Mach 0.55 and 0.75. At nominal conditions, exit Mach 0.75, average heat transfer augmentations of 52% and 25% were observed on the pressure and suction sides of the vane, respectively. An increased Reynolds number was found to induce an earlier boundary layer transition on the vane suction surface and to increase heat transfer levels on the suction and pressure surfaces. On the suction side, the boundary layer transition length was also found to be affected by increase changes in Reynolds number. The experimental results also compared well with analytical correlations and computational fluid dynamics predictions.

Author(s):  
S. Nasir ◽  
J. S. Carullo ◽  
W. F. Ng ◽  
K. A. Thole ◽  
H. Wu ◽  
...  

This paper experimentally and numerically investigates the effect of large scale high freestream turbulence intensity and exit Reynolds number on the surface heat transfer distribution of a turbine vane in a 2-D linear cascade at realistic engine Mach numbers. A passive turbulence grid was used to generate a freestream turbulence level of 16% and integral length scale normalized by the vane pitch of 0.23 at the cascade inlet. The baseline turbulence level and integral length scale normalized by the vane pitch at the cascade inlet were measured to be 2% and 0.05, respectively. Surface heat transfer measurements were made at the midspan of the vane using thin film gauges. Experiments were performed at exit Mach numbers of 0.55, 0.75 and 1.01 which represent flow conditions below, near, and above nominal conditions. The exit Mach numbers tested correspond to exit Reynolds numbers of 9 × 105, 1.05 × 106, and 1.5 × 106, based on true chord. The experimental results showed that the large scale high freestream turbulence augmented the heat transfer on both the pressure and suction sides of the vane as compared to the low freestream turbulence case and promoted slightly earlier boundary layer transition on the suction surface for exit Mach 0.55 and 0.75. At nominal conditions, exit Mach 0.75, average heat transfer augmentations of 52% and 25% were observed on the pressure and suction side of the vane, respectively. An increased Reynolds number was found to induce earlier boundary layer transition on the vane suction surface and to increase heat transfer levels on the suction and pressure surfaces. On the suction side, the boundary layer transition length was also found to be affected by increase changes in Reynolds number. The experimental results also compared well with analytical correlations and CFD predictions.


Author(s):  
Chenglong Wang ◽  
Lei Wang ◽  
Bengt Sundén ◽  
Valery Chernoray ◽  
Hans Abrahamsson

In the present study, the heat transfer characteristics on the suction and pressure sides of an outlet guide vane (OGV) are investigated by using liquid crystal thermography (LCT) method in a linear cascade. Because the OGV has a complex curved surface, it is necessary to calibrate the LCT by taking into account the effect of viewing angles of the camera. Based on the calibration results, heat transfer measurements of the OGV were conducted. Both on- and off-design conditions were tested, where the incidence angles of the OGV were 25 degrees and −25 degrees, respectively. The Reynolds numbers, based on the axial flow velocity and the chord length, were 300,000 and 450,000. In addition, heat transfer on suction side of the OGV with +40 degrees incidence angle was measured. The results indicate that the Reynolds number and incidence angle have considerable influences upon the heat transfer on both pressure and suction surfaces. For on-design conditions, laminar-turbulent boundary layer transitions are on both sides, but no flow separation occurs; on the contrary, for off-design conditions, the position of laminar-turbulent boundary layer transition is significantly displaced downstream on the suction surface, and a separation occurs from the leading edge on the pressure surface. As expected, larger Reynolds number gives higher heat transfer coefficients on both sides of the OGV.


Author(s):  
Hongyang Li ◽  
Yun Zheng

For the purpose of researching the effect of surface roughness on boundary layer transition and heat transfer of turbine blade, a roughness modification approach for γ-Reθ transition model was proposed based on an in-house CFD code. Taking surface roughness effect into consideration, No. 5411 working condition of Mark II turbine vane was simulated and the results were analyzed in detail. Main conclusions are as follows: Surface roughness has little effect on heat transfer of laminar boundary layer, while has considerable effect on turbulent boundary layer. Compared with smooth surface, equivalent sand roughness of 100μm increases the temperature for about 28.4K on suction side, reaching an increase of 5%. Under low roughness degree, effect of shock wave dominants on boundary layer transition process on suction side, while above the critical degree, effect of surface roughness could abruptly change the transition point.


Author(s):  
Benjamin Winhart ◽  
Martin Sinkwitz ◽  
Andreas Schramm ◽  
Pascal Post ◽  
Francesca di Mare

Abstract In the proposed paper the transient interaction between periodic incoming wakes and the laminar separation bubble located on the rear suction surface of a typical, highly loaded LPT blade is investigated by means of highly resolved large-eddy simulations. An annular, large scale, 1.5-stage LPT test-rig, equipped with a modified T106 turbine blading and an upstream rotating vortex generator is considered and the numerical predictions are compared against hot film array measurements. In order to accurately assess both baseline transition and wake impact, simulations were conducted with unperturbed and periodically perturbed inflow conditions. Main mechanisms of transition and wake-boundary layer interaction are investigated utilizing a frequency-time domain analysis. Finally visualizations of the main flow structures and shear layer instabilities are provided utilizing the q-criterion as well as the finite-time Lyapunov exponent.


1966 ◽  
Vol 24 (1) ◽  
pp. 1-31 ◽  
Author(s):  
H. T. Nagamatsu ◽  
B. C. Graber ◽  
R. E. Sheer

An investigation was conducted in a hypersonic shock tunnel to study the laminar boundary-layer transition on a highly cooled 10° cone of 4 ft. length over the Mach-number range of 8·5 to 10·5 with a stagnation temperature of 1400 °K. The effects on transition of tip surface roughness, tip bluntness, and ± 2° angle of attack were investigated. With fast-response, thin film surface heat-transfer gauges, it was possible to detect the passage of turbulent bursts which appeared at the beginning of transition. Pitot-tube surveys and schlieren photographs of the boundary layer were obtained to verify the interpretation of the heat-transfer data. It was found that the surface roughness greatly promoted transition in the proper Reynolds-number range. The Reynolds numbers for the beginning and end of transition at the 8·5 Mach-number location were 3·8 × 106−9·6 × 106and 2·2 × 106−4·2 × 106for the smooth sharp tip and rough sharp tip respectively. The local skin-friction data, determined from the Pitot-tube survey, agreed with the heat-transfer data obtained through the modified Reynolds analogy. The tip-bluntness data showed a strong delay in the beginning of transition for a cone base-to-tip diameter ratio of 20, approximately a 35% increase in Reynolds number over that of the smooth sharp-tip case. The angle-of-attack data indicated the cross flow to have a strong influence on transition by promoting it on the sheltered side of the cone and delaying it on the windward side.


Author(s):  
Curt H. Liebert ◽  
Raymond E. Gaugler ◽  
Herbert J. Gladden

Convection cooled turbine vane metal wall temperatures experimentally obtained in a hot cascade for a given one-vane design were compared with wall temperatures calculated with TACT1 and STAN5 computer codes which incorporated various models for predicting laminar-to-turbulent boundary layer transition. Favorable comparisons on both vane surfaces were obtained at high Reynolds number with only one of these transition models. When other models were used, temperature differences between calculated and experimental data obtained at the high Reynolds number were as much as 14 percent in the separation bubble region of the pressure surface. On the suction surface and at lower Reynolds number, predictions and data unsatisfactorily differed by as much as 22 percent. Temperature differences of this magnitude can represent orders of magnitude error in blade life prediction.


Author(s):  
Yangang Wang ◽  
Qijie Shao ◽  
Wenbing Hu

The present paper performed a numerical study on a high-loaded and high turning compressor cascade, where the unsteady boundary layer transition behavior on the cascade blade undergoing negative jet flow is revealed. The two-equation SST turbulence model coupled with Langtry-Menter transition model is verified and applied on all the computations in present study. Reynolds number and turbulent intensity are selected as two dominate candidates which can significantly influence the transition behavior and their effect were examined. Results show that under all the tested case (i.e., varying Reynolds number and turbulence intensity), the flow structures on the suction surface of the blade are rolled up when the unsteady negative jet flow directly impacting on the blade. However, the unsteady wake from upstream has not influenced the boundary layer. For high Reynolds number (i.e., Re = 400,000) the rolling up and shed of the boundary layer only occurs at blade trailing edge. The wake is evidenced be able to bring more energy into the boundary layer and thus separation and loss can be significantly decayed and reduced. Moreover, decreasing the turbulent intensity would in practical decay the transition in the boundary layer and therefore make the boundary layer easy to separate.


2016 ◽  
Vol 138 (9) ◽  
Author(s):  
Luke S. Roberts ◽  
Mark V. Finnis ◽  
Kevin Knowles

The influence of Reynolds number on the aerodynamic characteristics of various wing geometries was investigated through wind-tunnel experimentation. The test models represented racing car front wings of varying complexity: from a simple single-element wing to a highly complex 2009-specification formula-one wing. The aim was to investigate the influence of boundary-layer transition and Reynolds-number dependency of each wing configuration. The single-element wing showed significant Reynolds-number dependency, with up to 320% and 35% difference in downforce and drag, respectively, for a chordwise Reynolds number difference of 0.81 × 105. Across the same test range, the multi-element configuration of the same wing and the F1 wing displayed less than 6% difference in downforce and drag. Surface-flow visualization conducted at various Reynolds numbers and ground clearances showed that the separation bubble that forms on the suction surface of the wing changes in both size and location. As Reynolds number decreased, the bubble moved upstream and increased in size, while reducing ground clearance caused the bubble to move upstream and decrease in size. The fundamental characteristics of boundary layer transition on the front wing of a monoposto racing car have been established.


Author(s):  
Debasish Biswas

The boundary layer developing on a turbo-machinery blade usually starts as a laminar layer but in most situations it inevitably becomes turbulent. The transition from laminar to turbulent in the boundary layer, which often causes a significant change in operational performance of the machinery, is generally influenced by the free-stream turbulence level, the pressure gradient, and surface curvature, etc. Therefore, boundary layer transition is an important phenomenon experienced by the flow through gas turbine engines. A substantial fraction of the boundary layer on both sides of a gas turbine airfoil may be transitional. The extended transition zone exist due to strong favorable pressure gradients, found on both near the leading edge portion of the suction side and the pressure side, which serve to stabilize the boundary layer and consequently delay the transition process, even under high free-stream turbulence intensity (FSTI) in practical gas turbine. It is very important to properly model and predict the high FSTI transition mechanism, since boundary layer transition leads to substantial increase in friction coefficients and heat transfer rate. Boundary layer separation, which is expected to be a significant problem on the suction side of some high pressure turbine airfoils due to shock-boundary layer interaction, also depends strongly on the state of boundary layer with respect to transition. Acceleration rates, Reynolds numbers and FSTI play very important role in controlling the boundary layer transition on the pressure side of gas turbine airfoils. The main objective of the present work is to study the performance of a high order LES turbulence model in predicting the transitional heat transfer characteristics over turbine vane surface under high pressure turbine flow conditions. In this regard the model is assessed to the precise experimental data where measurements were carried out in moderate temperature using three-vane cascades under steady state conditions. Two types of vane configurations were used in the experiment. The aerodynamic configurations of the two vanes were carefully selected to emphasize fundamental differences in the character of suction surface pressure distributions and the consequent effect on surface heat transfer distributions. In both the experiments and the computations, principle independent parameters (Mach number, Reynolds number, turbulence intensity, and wall-to-gas temperature ratio) were varied over ranges consistent with actual engine operation. The computed results explained measured data very satisfactorily and helped to have a very good understanding of basic mechanism involved in the complex flow behavior and transition from laminar to turbulent flow.


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