Impingement Heat Transfer on a Cylindrical, Concave Surface With Varying Jet Geometries

2016 ◽  
Vol 138 (12) ◽  
Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright ◽  
Daniel C. Crites

Jet impingement is often employed within the leading edge of turbine airfoils to combat the heat loads incurred within this region. This experimental investigation employs a transient liquid crystal technique to obtain detailed Nusselt number distributions on a concave, cylindrical surface that models the leading edge of a turbine airfoil. The effect of hole shape and differing hole inlet and exit conditions are investigated. Two hole shapes are studied: cylindrical and racetrack-shaped holes; for each hole shape, the hydraulic diameter and mass flow rate into the array of jets is conserved. As a result, the jet's Reynolds number varies between the two jet arrays. Reynolds numbers of 13,600, 27,200, and 40,700 are investigated for the cylindrical holes, and Reynolds numbers of 11,500, 23,000, and 34,600 are investigated for the racetrack holes. Three inlet and exit conditions are investigated for each hole shape: a square edged, a partially filleted, and a fully filleted hole. The ratio of the fillet radius to hole hydraulic diameter is set at 0.25 and 0.667 for the partially and fully filleted holes, respectively, while all other geometrical features remain constant. Results show the Nusselt number is directly related to the Reynolds number for both cylindrical and racetrack-shaped holes. The racetrack holes are shown to provide enhanced heat transfer compared to the cylindrical holes. The degree of filleting at the inlet and outlet of the holes affects whether the heat transfer on the leading edge model is further enhanced or degraded.

Author(s):  
C. Neil Jordan ◽  
Lesley M. Wright ◽  
Daniel C. Crites

Jet impingement is often employed within the leading edge of modern turbine airfoils to combat the extreme heat loads incurred within this region. This experimental investigation employs a transient liquid crystal technique to obtain detailed Nusselt number distributions on a concave, cylindrical surface that models the leading edge of a turbine airfoil. The effect of hole shape as well as differing hole inlet and exit conditions are investigated. Two hole shapes are studied: cylindrical and racetrack shaped holes; for each hole shape, the hydraulic diameter and mass flow rate into the array of jets is conserved. As a result, the jet’s Reynolds number (Rejet) varies between the two jet arrays. Reynolds numbers of 13600, 27200, and 40700 are investigated for the cylindrical holes and Reynolds numbers of 11500, 23000, and 34600 are investigated for the racetrack holes. Three inlet and exit conditions are investigated for each hole shape: a square edged, a partially filleted, and a fully filleted hole. The ratio of the fillet radius to hole hydraulic diameter (r / dH,Jet) is set at 0.25 and 0.667 for the partially and fully filleted holes, respectively. The relative jet–to–jet spacing (s / dH,Jet) is maintained at 8, the jet–to–target surface spacing (z / dH,Jet) is maintained at 4, the jet–to–target surface curvature (D / dH,Jet) is maintained at 5.33, and the relative jet plate thickness (t / dH,Jet) is maintained at 1.33. Results show the Nusselt number is directly related to the jet Reynolds number for both cylindrical and racetrack shaped holes. The racetrack holes are shown to provide enhanced heat transfer compared to the cylindrical holes for a set mass flow rate. The degree of filleting at the inlet and outlet of the holes affects whether the heat transfer on the leading edge model is further enhanced or degraded.


Author(s):  
Cuicui Liu ◽  
Zeyi Jiang ◽  
Xinxin Zhang ◽  
Qiang Ma ◽  
Yusheng Sun

Mathematical model combining theoretical analysis approach and differential numerical solving techniques has been set up to predict the free surface water jet impingement heat transfer. Heat transfer properties are obtained and validated by comparison with experiments. The characteristic of Nu-r/d distribution is discussed and the effect of nozzle diameter is analyzed. In addition, nozzle arrangements are studied for water jet equipment designation purpose. The results show that: Reynolds number is the dominate parameter in Nu-r/d distribution and area-averaged Nusselt number increases with increasing nozzle diameter. The best heat transfer effect appears when the aspect ratio of rectangular surface equals to 1. Fewer nozzles and bigger single impinged area could get larger Nusselt number under a given total water flow rate and given total impinged area. At a constant flow rate, larger nozzle diameter and smaller Reynolds number present a larger Nusselt number.


Author(s):  
Nian Wang ◽  
Je-Chin Han

Jet impingement cooling has been extensively investigated due to its significant applications on the airfoil leading edge region; however, most of which are about normal jet impingement. The systematic research on swirl jet impinging cooling on leading edge is relatively rare. This study comprehensively investigated the heat transfer distribution of swirl jet impingement with one row of tangential jets. The location of the cross-over jets is offset from the centerline toward either suction or pressure side. Five jet Reynolds numbers varying from 10,000 to 80,000 are tested to reach real engine cooling condition. Jet plates with jet-to-jet spacing (s/d = 2, 4, and 8) and the ratio of surface diameter-to-jet diameter (D/d = 4, 6.6, and 13.3) are tested. We conducted the experiments with a test matrix of 45 cases. The optimum geometric parameters of the jet plate are revealed. Results indicate that for a given Reynolds number, the jet plate configuration with D/d = 4 and s/d = 2 provides the highest Nusselt number profile than the other jet plate configurations, while the jet plate configuration with D/d = 13.3 and s/d = 8 provides the lowest Nusselt number profiles. The best heat transfer region shifts by varying the jet plate configuration depending on the strength of swirl flow. Additionally, correlation of tangential jet impingement has been developed to predict the area-averaged Nusselt number, which is useful for airfoil leading edge cooling design and heat transfer analysis.


Energies ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 210 ◽  
Author(s):  
Hamza Fawzy ◽  
Qun Zheng ◽  
Naseem Ahmad ◽  
Yuting Jiang

In this article, a compound unit of swirl and impingement cooling techniques is designed to study the performance of flow and heat transfer using multi-conical nozzles in a leading-edge of a gas turbine blade. Reynolds Averaged Navier-Stokes equations and the Shear Stress Transport model are numerically solved under different nozzle Reynolds numbers and temperature ratios. Results indicated that the compound cooling unit could achieve a 99.7% increase in heat transfer enhancement by increasing the nozzle Reynolds number from 10,000 to 25,000 at a constant temperature ratio. Also, there is an 11% increase in the overall Nusselt number when the temperature ratio increases from 0.65 to 0.95 at identical nozzle Reynolds number. At 10,000 and 15,000 of nozzle Reynolds numbers, the compound cooling unit achieves 47.9% and 39.8% increases and 63.5% and 66.3% increases in the overall Nusselt number comparing with the available experimental swirl and impingement models, respectively. A correlation for the overall Nusselt number is derived as a function of nozzle Reynolds number and temperature ratio to optimize the results. The current study concluded that the extremely high zones and uniform distribution of heat transfer are perfectly achieved with regard to the characteristics of heat transfer of the compound cooling unit.


2019 ◽  
Vol 30 (7) ◽  
pp. 3827-3842
Author(s):  
Samer Ali ◽  
Zein Alabidin Shami ◽  
Ali Badran ◽  
Charbel Habchi

Purpose In this paper, self-sustained second mode oscillations of flexible vortex generator (FVG) are produced to enhance the heat transfer in two-dimensional laminar flow regime. The purpose of this study is to determine the critical Reynolds number at which FVG becomes more efficient than rigid vortex generators (RVGs). Design/methodology/approach Ten cases were studied with different Reynolds numbers varying from 200 to 2,000. The Nusselt number and friction coefficients of the FVG cases are compared to those of RVG and empty channel at the same Reynolds numbers. Findings For Reynolds numbers higher than 800, the FVG oscillates in the second mode causing a significant increase in the velocity gradients generating unsteady coherent flow structures. The highest performance was obtained at the maximum Reynolds number for which the global Nusselt number is improved by 35.3 and 41.4 per cent with respect to empty channel and rigid configuration, respectively. Moreover, the thermal enhancement factor corresponding to FVG is 72 per cent higher than that of RVG. Practical implications The results obtained here can help in the design of novel multifunctional heat exchangers/reactors by using flexible tabs and inserts instead of rigid ones. Originality/value The originality of this paper is the use of second mode oscillations of FVG to enhance heat transfer in laminar flow regime.


Author(s):  
Matthew A. Smith ◽  
Randall M. Mathison ◽  
Michael G. Dunn

Heat transfer distributions are presented for a stationary three passage serpentine internal cooling channel for a range of engine representative Reynolds numbers. The spacing between the sidewalls of the serpentine passage is fixed and the aspect ratio (AR) is adjusted to 1:1, 1:2, and 1:6 by changing the distance between the top and bottom walls. Data are presented for aspect ratios of 1:1 and 1:6 for smooth passage walls and for aspect ratios of 1:1, 1:2, and 1:6 for passages with two surfaces turbulated. For the turbulated cases, turbulators skewed 45° to the flow are installed on the top and bottom walls. The square turbulators are arranged in an offset parallel configuration with a fixed rib pitch-to-height ratio (P/e) of 10 and a rib height-to-hydraulic diameter ratio (e/Dh) range of 0.100 to 0.058 for AR 1:1 to 1:6, respectively. The experiments span a Reynolds number range of 4,000 to 130,000 based on the passage hydraulic diameter. While this experiment utilizes a basic layout similar to previous research, it is the first to run an aspect ratio as large as 1:6, and it also pushes the Reynolds number to higher values than were previously available for the 1:2 aspect ratio. The results demonstrate that while the normalized Nusselt number for the AR 1:2 configuration changes linearly with Reynolds number up to 130,000, there is a significant change in flow behavior between Re = 25,000 and Re = 50,000 for the aspect ratio 1:6 case. This suggests that while it may be possible to interpolate between points for different flow conditions, each geometric configuration must be investigated independently. The results show the highest heat transfer and the greatest heat transfer enhancement are obtained with the AR 1:6 configuration due to greater secondary flow development for both the smooth and turbulated cases. This enhancement was particularly notable for the AR 1:6 case for Reynolds numbers at or above 50,000.


1999 ◽  
Vol 121 (3) ◽  
pp. 558-568 ◽  
Author(s):  
M. B. Kang ◽  
A. Kohli ◽  
K. A. Thole

The leading edge region of a first-stage stator vane experiences high heat transfer rates, especially near the endwall, making it very important to get a better understanding of the formation of the leading edge vortex. In order to improve numerical predictions of the complex endwall flow, benchmark quality experimental data are required. To this purpose, this study documents the endwall heat transfer and static pressure coefficient distribution of a modern stator vane for two different exit Reynolds numbers (Reex = 6 × 105 and 1.2 × 106). In addition, laser-Doppler velocimeter measurements of all three components of the mean and fluctuating velocities are presented for a plane in the leading edge region. Results indicate that the endwall heat transfer, pressure distribution, and flowfield characteristics change with Reynolds number. The endwall pressure distributions show that lower pressure coefficients occur at higher Reynolds numbers due to secondary flows. The stronger secondary flows cause enhanced heat transfer near the trailing edge of the vane at the higher Reynolds number. On the other hand, the mean velocity, turbulent kinetic energy, and vorticity results indicate that leading edge vortex is stronger and more turbulent at the lower Reynolds number. The Reynolds number also has an effect on the location of the separation point, which moves closer to the stator vane at lower Reynolds numbers.


2021 ◽  
Author(s):  
Matthew Searle ◽  
Arnab Roy ◽  
James Black ◽  
Doug Straub ◽  
Sridharan Ramesh

Abstract In this paper, experimental and numerical investigations of three variants of internal cooling configurations — dimples only, ribs only and ribs with dimples have been explored at process conditions (96°C and 207bar) with sCO2 as the coolant. The designs were chosen based on a review of advanced internal cooling features typically used for air-breathing gas turbines. The experimental study described in this paper utilizes additively manufactured square channels with the cooling features over a range of Reynolds number from 80,000 to 250,000. Nusselt number is calculated in the experiments utilizing the Wilson Plot method and three heat transfer characteristics — augmentation in Nusselt number, friction factor and overall Thermal Performance Factor (TPF) are reported. To explore the effect of surface roughness introduced due to additive manufacturing, two baseline channel flow cases are considered — a conventional smooth tube and an additively manufactured square tube. A companion computational fluid dynamics (CFD) simulation is also performed for the corresponding cooling configurations reported in the experiments using the Reynolds Averaged Navier Stokes (RANS) based turbulence model. Both experimental and computational results show increasing Nusselt number augmentation as higher Reynolds numbers are approached, whereas prior work on internal cooling of air-breathing gas turbines predict a decay in the heat transfer enhancement as Reynolds number increases. Comparing cooling features, it is observed that the “ribs only” and “ribs with dimples” configurations exhibit higher Nusselt number augmentation at all Reynolds numbers compared to the “dimples only” and the “no features” configurations. However, the frictional losses are almost an order of magnitude higher in presence of ribs.


Author(s):  
Pratik S. Bhansali ◽  
Srinath V. Ekkad

Abstract Heat transfer over rotating surfaces is of particular interest in rotating machinery such as gas turbine engines. The rotation of the gas turbine disc creates a radially outward flow on the disc surface, which may lead to ingress of hot gases into the narrow cavity between the disc and the stator. Impingement of cooling jet is an effective way of cooling the disc and countering the ingress of the hot gases. Present study focusses on investigating the effect of introducing pin-fins over the rotating disc on the heat transfer. The jet Reynolds number has been varied from 5000 to 18000, and the rotating Reynolds number has been varied from 5487 to 12803 for an aluminum disc of thickness 6.35mm and diameter 10.16 cm, over which square pins have been arranged in an inline fashion. Steady state temperature measurements have been taken using thermocouples embedded in the disc close to the target surface, and area average Nusselt number has been calculated. The effects of varying the height of the pin-fins, distance between nozzle and the disc surface and the inclination of the impinging jet with the axis of rotation have also been studied. The results have been compared with those for a smooth aluminum disc of equal dimensions and without any pin-fins. The average Nusselt number is significantly enhanced by the presence of pin fins. In the impingement dominant regime, where the effect of disc rotation is minimal for a smooth disc, the heat transfer increases with rotational speed in case of pin fins. The effect of inclination angle of the impinging jet is insignificant in the range explored in this paper (0° to 20°).


Author(s):  
Ryan Hebert ◽  
Srinath V. Ekkad ◽  
Vivek Khanna ◽  
Mario Abreu ◽  
Hee-Koo Moon

Impingement heat transfer is significantly affected by initial cross-flow or by the presence of cross-flow from upstream spent jets. In this study, a zero cross-flow design is presented. The zero-crossflow design creates spacing between hole arrays to allow for spent flow to be directed away from impinging jets. Three configurations with different impingement holes placements are studied and compared with pure impingement with spent crossflow cases for the same jet Reynolds number. Three jet Reynolds numbers are studied for Rej = 10000, 20000, and 30000. Detailed heat transfer distributions are obtained using the transient liquid crystal technique. The zero-cross flow design clearly shows minimal degradation of impingement heat transfer due to crossflow compared to conventional design with lower mass flow rate requirement and lesser number of overall impingement holes due to the reduced cross-flow effect on the impingement region.


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