scholarly journals A Mechanism-Based Approach From Low Cycle Fatigue to Thermomechanical Fatigue Life Prediction

Author(s):  
Xijia Wu ◽  
Zhong Zhang

Deformation and damage accumulation occur by fundamental dislocation and diffusion mechanisms. An integrated creep–fatigue theory (ICFT) has been developed, based on the physical strain decomposition rule that recognizes the role of each deformation mechanism, and thus relate damage accumulation to its underlying physical mechanism(s). The ICFT formulates the overall damage accumulation as a holistic damage process consisting of nucleation and propagation of surface/subsurface cracks in coalescence with internally distributed damage/discontinuities. These guiding principles run through both isothermal low cycle fatigue (LCF) and thermomechanical fatigue (TMF) under general conditions. This paper presents a methodology using mechanism-based constitutive equations to describe the cyclic stress–strain curve and the nonlinear damage accumulation equation incorporating (i) rate-independent plasticity-induced fatigue, (ii) intergranular embrittlement (IE), (iii) creep, and (iv) oxidation to predict LCF and TMF lives of ductile cast iron (DCI). The complication of the mechanisms and their interactions in this material provide a good demonstration case for the model, which is in good agreement with the experimental observations.

Author(s):  
Xijia Wu ◽  
Zhong Zhang

Deformation and damage accumulation occur by fundamental dislocation and diffusion mechanisms. An integrated creep-fatigue theory (ICFT) has been developed, based on the physical strain decomposition rule that recognizes the role of each deformation mechanism and thus relate damage accumulation to its underlying physical mechanism(s). The ICFT formulates the overall damage accumulation as a holistic damage process consisting of nucleation and propagation of surface/subsurface cracks in coalescence with internally distributed damage/ discontinuities. These guiding principles run through both isothermal low cycle fatigue (LCF) and thermomechanical fatigue (TMF) under general conditions. This paper presents a methodology using mechanism-based constitutive equations to describe the cyclic stress strain curve and the non-linear damage accumulation equation incorporating i) rate-independent plasticity-induced fatigue, ii) intergranular embrittlement, iii) creep and iv) oxidation to predict LCF and TMF lives of ductile cast iron (DCI). The complication of the mechanisms and their interactions in this material provide a good demonstration case for the model, which is in good agreement with the experimental observations.


2016 ◽  
Vol 713 ◽  
pp. 86-89 ◽  
Author(s):  
Ivo Šulák ◽  
Karel Obrtlík ◽  
Ladislav Čelko

The present work is focused on the study of microstructure and low cycle fatigue behavior of the first generation nickel-base superalloy IN 713LC (low carbon) and its promising second generation successor MAR-M247 HIP (hot isostatic pressing) at 900 °C. Microstructure of both alloys was studied by means of scanning electron microscopy (SEM). The microstructure of both materials is characterized by dendritic grains, carbides and casting defects. Size and morphology of precipitates and casting defects were evaluated. Fractographic observations have been made with the aim to reveal the fatigue crack initiation place and relation to the casting defects and material microstructure. Low cycle fatigue tests were conducted on cylindrical specimens in symmetrical push-pull cycle under strain control with constant total strain amplitude and strain rate at 900 °C in air. Hardening/softening curves, cyclic stress-strain curve and fatigue life data of both materials were obtained. Cyclic stress-strain curve of MAR M247 is shifted approximately to 120 MPa higher stress amplitudes in comparison with IN 713LC. Significantly higher fatigue life of MAR-M247 has been observed in Basquin representation. On the other hand IN 713LC shows prolonged lifetime compared with MAR-M247 in the Coffin-Manson representation. Results obtained from high temperature low cycle fatigue tests are discussed.


1984 ◽  
Vol 106 (4) ◽  
pp. 336-341
Author(s):  
R. Winter

An experimental and theoretical study was performed of the nonlinear behavior of a simply supported flat circular aluminum plate under reversed cyclic central load. The application is for the analysis of cyclic stress and strain of structural components in the plastic range for predicting low-cycle fatigue life. The main purpose was to determine the relative accuracy of an elastic-plastic large deformation finite element analysis when the material properties input data are derived from monotonic (noncyclic) stress-strain curves versus that derived from cyclic stress-strain curves. The results showed that large errors could be induced in the theoretical prediction of cyclic strain range when using the monotonic stress-strain curve, which could lead to large errors in predicting low-cycle fatigue life. The use of cyclic stress-strain curves, according to the model developed by Morrow, et al., proved to be accurate and convenient.


2014 ◽  
Vol 904 ◽  
pp. 95-98
Author(s):  
Xiang You ◽  
Rui Dong Wang ◽  
Shi Ming Cui ◽  
Yong Jie Liu ◽  
Qing Yuan Wang

In this paper, the low cycle fatigue (LCF) behavior of Q345b steel was experimentally investigated in fully reversed cyclic axial configurations at room temperature. The strain range of 0.3%, 0.4%, 0.5%, 0.6% and 0.7% at constant strain rate of 0.005 s-1 was adopted. Cyclic stress-strain curve and strain life relationship were analyzed according to the Ramberg-Osgood relationship and Coffin-Manson relationship respectively. Suitable parameters were obtained showing good agreements with the experimental fatigue data.


1992 ◽  
Vol 114 (4) ◽  
pp. 390-398 ◽  
Author(s):  
T. Bui-Quoc ◽  
R. Gomuc ◽  
A. Biron

Low-cycle fatigue tests on Ti 6-4 (Ti-6Al-4V) have been carried out at 260°C under strain-controlled conditions with constant strain amplitude and increasing multistep strain levels. The results of constant strain amplitude tests were used to establish the fatigue diagram whereas the multistep tests were examined to assess the cyclic stress-strain behavior in comparison with the conventional stress-strain curve. Most of the tests were carried out under zero-to-tension conditions in the intermediatecycle range (Nf ≃ 3 x 103 to 105 cycles). The effect of prior strain cycling on the tensile properties was also investigated. The experimental data is discussed together with theoretical evaluations. In addition, microstructural examinations of the rupture surfaces have been made to show evidence on the type of crack initiation sites and on the crack propagation modes at different strain levels.


2014 ◽  
Vol 137 (1) ◽  
Author(s):  
George E. Varelis ◽  
Spyros A. Karamanos

The present study examines the mechanical behavior of steel process piping elbows, subjected to strong cyclic loading conditions. The work is numerical, supported by experimental data on elbow specimens subjected to in-plane cyclic bending, with or without internal pressure, resulting in failure in the low-cycle-fatigue range. The investigation of elbow behavior is conducted using rigorous finite element analysis accounting for measured elbow geometry and the actual material properties. An advanced cyclic plasticity material model is employed for the simulation of the tests. Emphasis is given on the value of local strain and its accumulation at the critical elbow location where cracking occurs. Based on the cyclic stress–strain curve of the material and the strain-based fatigue curve from the test data, the use of Neuber's formula leads to a fatigue analysis and design methodology, offering a simple and efficient tool for predicting elbow fatigue life.


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