scholarly journals A Numerical Model to Study the Role of Surface Textures at Top Dead Center Reversal in the Piston Ring to Cylinder Liner Contact

2015 ◽  
Vol 138 (2) ◽  
Author(s):  
N. Morris ◽  
R. Rahmani ◽  
H. Rahnejat ◽  
P. D. King ◽  
S. Howell-Smith

Minimization of parasitic losses in the internal combustion (IC) engine is essential for improved fuel efficiency and reduced emissions. Surface texturing has emerged as a method palliating these losses in instances where thin lubricant films lead to mixed or boundary regimes of lubrication. Such thin films are prevalent in contact of compression ring to cylinder liner at piston motion reversals because of momentary cessation of entraining motion. The paper provides combined solution of Reynolds equation, boundary interactions, and a gas flow model to predict the tribological conditions, particularly at piston reversals. This model is then validated against measurements using a floating liner for determination of in situ friction of an engine under motored condition. Very good agreement is obtained. The validated model is then used to ascertain the effect of surface texturing of the liner surface during reversals. Therefore, the paper is a combined study of numerical predictions and the effect of surface texturing. The predictions show that some marginal gains in engine performance can be expected with laser textured chevron features of shallow depth under certain operating conditions.

2021 ◽  
pp. 146808742110464
Author(s):  
Yang Hua

Ether and ester fuels can work in the existing internal combustion (IC) engine with some important advantages. This work comprehensively reviews and summarizes the literatures on ether fuels represented by DME, DEE, DBE, DGM, and DMM, and ester fuels represented by DMC and biodiesel from three aspects of properties, production and engine application, so as to prove their feasibility and prospects as alternative fuels for compression ignition (CI) and spark ignition (SI) engines. These studies cover the effects of ether and ester fuels applied in the form of single fuel, mixed fuel, dual-fuel, and multi-fuel on engine performance, combustion and emission characteristics. The evaluation indexes mainly include torque, power, BTE, BSFC, ignition delay, heat release rate, pressure rise rate, combustion duration, exhaust gas temperature, CO, HC, NOx, PM, and smoke. The results show that ethers and esters have varying degrees of impact on engine performance, combustion and emissions. They can basically improve the thermal efficiency of the engine and reduce particulate emissions, but their effects on power, fuel consumption, combustion process, and CO, HC, and NOx emissions are uncertain, which is due to the coupling of operating conditions, fuel molecular structure, in-cylinder environment and application methods. By changing the injection strategy, adjusting the EGR rate, adopting a new combustion mode, adding improvers or synergizing multiple fuels, adverse effects can be avoided and the benefits of oxygenated fuel can be maximized. Finally, some challenges faced by alternative fuels and future research directions are analyzed.


Author(s):  
B. B. Sahoo ◽  
U. K. Saha ◽  
N. Sahoo ◽  
P. Prusty

The fuel efficiency of a modern diesel engine has decreased due to the recent revisions to emission standards. For an engine fuel economy, the engine speed is to be optimum for an exact throttle opening (TO) position. This work presents an analysis of throttle opening variation impact on a multi-cylinder, direct injection diesel engine with the aid of Second Law of thermodynamics. For this purpose, the engine is run for different throttle openings with several load and speed variations. At a steady engine loading condition, variation in the throttle openings has resulted in different engine speeds. The Second Law analysis, also called ‘Exergy’ analysis, is performed for these different engine speeds at their throttle positions. The Second Law analysis includes brake work, coolant heat transfer, exhaust losses, exergy efficiency, and airfuel ratio. The availability analysis is performed for 70%, 80%, and 90% loads of engine maximum power condition with 50%, 75%, and 100% TO variations. The data are recorded using a computerized engine test unit. Results indicate that the optimum engine operating conditions for 70%, 80% and 90% engine loads are 2000 rpm at 50% TO, 2300 rpm at 75% TO and 3250 rpm at 100% TO respectively.


2019 ◽  
Vol 141 (11) ◽  
Author(s):  
Mateos Kassa ◽  
Carrie Hall ◽  
Michael Pamminger ◽  
Thomas Wallner

Abstract One of the main factors limiting the efficiency of spark-ignited (SI) engines is the occurrence of engine knock. In high temperature and high pressure in-cylinder conditions, the fuel–air mixture auto-ignites creating pressure shock waves in the cylinder. Knock can significantly damage the engine and hinder its performance; as such, conservative knock control strategies are generally implemented which avoid such operating conditions at the cost of lower thermal efficiencies. Significant improvements in the performance of conventional knock controllers are possible if the properties of the knock process are better characterized and exploited in knock controller designs. One of the methods undertaken to better characterize knocking instances is to employ a probabilistic approach, in which the likelihood of knock is derived from the statistical distribution of knock intensity (KI). In this paper, it is shown that KI values at a fixed operating point for single fuel and dual fuel engines are accurately described using a mixed lognormal distribution. The fitting accuracy is compared against those for a randomly generated mixed-lognormally distributed dataset, and shown to exceed a 95% accuracy threshold for almost all of the operating points tested. Additionally, this paper discusses a stochastic knock control approach that leverages the mixed lognormal distribution to adjust spark timing based on KI measurements. This more informed knock control strategy would allow for improvements in engine performance and fuel efficiency by minimizing knock occurrences.


Author(s):  
Federico Brusiani ◽  
Piero Pelloni ◽  
Giulio Cazzoli

To improve the overall engine performance, it is necessary to clearly understand the main unsteady phenomena that occur inside an IC engine. Since experimental technique can provide only lump parameters, the CFD numerical approach has been identified as a valid alternative tool to perform detailed investigations on the fluid dynamics behaviours. The numerical analysis of engine flows is commonly performed by using RANS approach. Adopting a RANS methodology only the mean flow variable distributions could be obtained because the time average of the generic flow variable fluctuation is zero by definition. To perform an effective analysis about the unsteady characteristic of a generic flow and, in particular, of an engine flow it is necessary to improve the numerical solution level adopting the LES (Large Eddy Simulation) approach. LES solves directly the large scales of motion (responsible for the main energy transport inside the flow) while only the small scales are modelled using a Sub-Grid Scale model. Moreover, the LES approach could also be used as test bench case to properly define and understand how it is possible to improve the solution accuracy of RANS simulation. This paper regards the LES analysis of a steady non-reactive wall-bounded flow over a test bench engine geometry. In particular, two LES models, i.e., the Wall Adaptive Local Eddy-Viscosity (WALE) [25] model and the one-equation Dynamic Model by Kim and Menon [23, 24, 29] have been tested. The numerical set-up has been defined performing a preliminary parametric CFD simulations on a basic flow over a backward facing step case. In particular, a bounded second order central differencing scheme was adopted and a discussion of the kinetic energy conservation attitude of such a scheme is performed. LES results have been compared to available experimental LDA measurements of mean and rms fluctuations of both axial and tangential velocity components and with numerical predictions obtained by an optimized RANS simulation of the same case. This paper shows the advantages and the limits of the LES simulation approach applied to IC engine flows.


2013 ◽  
Vol 2013 ◽  
pp. 1-14 ◽  
Author(s):  
Mohammad Izadi Najafabadi ◽  
Nuraini Abdul Aziz

Engine and car manufacturers are experiencing the demand concerning fuel efficiency and low emissions from both consumers and governments. Homogeneous charge compression ignition (HCCI) is an alternative combustion technology that is cleaner and more efficient than the other types of combustion. Although the thermal efficiency andNOxemission of HCCI engine are greater in comparison with traditional engines, HCCI combustion has several main difficulties such as controlling of ignition timing, limited power output, and weak cold-start capability. In this study a literature review on HCCI engine has been performed and HCCI challenges and proposed solutions have been investigated from the point view ofIgnition Timingthat is the main problem of this engine. HCCI challenges are investigated by many IC engine researchers during the last decade, but practical solutions have not been presented for a fully HCCI engine. Some of the solutions are slow response time and some of them are technically difficult to implement. So it seems that fully HCCI engine needs more investigation to meet its mass-production and the future research and application should be considered as part of an effort to achieve low-temperature combustion in a wide range of operating conditions in an IC engine.


Author(s):  
C. Baker ◽  
S. Theodossiades ◽  
R. Rahmani ◽  
H. Rahnejat ◽  
B. Fitzsimons

There are increasing pressures upon the automotive industry to reduce harmful emissions as well as meeting the key objective of enhanced fuel efficiency, while improving or retaining the engine output power. The losses in an internal combustion (IC) engine can be divided into thermal and parasitic as well as due to gas leakage because of untoward compression ring motions. Frictional losses are particularly of concern at low engine speeds, assuming a greater share of the overall losses. Piston–cylinder system accounts for nearly half of all the frictional losses. Loss of sealing functionality of the ring pack can also contribute significantly to power losses as well as exacerbating harmful emissions. The dynamics of compression ring is inexorably linked to its tribological performance, a link which has not been made in many reported analyses. A fundamental understanding of the interplay between the top compression ring three-dimensional elastodynamic behavior, its sealing function and contribution to the overall frictional losses is long overdue. This paper provides a comprehensive integrated transient elastotribodynamic analysis of the compression ring to cylinder liner and its retaining piston groove lands' conjunctions, an approach not hitherto reported in the literature. The methodology presented aims to aid the piston ring design evaluation processes. Realistic engine running conditions are used which constitute international drive cycle testing conditions.


2014 ◽  
Vol 7 (1) ◽  
pp. 26-33
Author(s):  
Daniel Swain ◽  
S.O. Bade Shrestha

Landfill gas (LFG) that is generated in an anaerobic environment in landfills and consists primarily of methane and carbondioxide with small amount of nitrogen and other non-methane gases, could be collected and used to produce energy either by extracting methane or using the landfill gas directly in an internal combustion engine or a gas turbine. It amounts to be a net-negative greenhouse gas emission process. Carbondioxide component of LFG dilutes the fuel and absorbs some of the heat of combustion, causing reduced flame temperature that decreases NOx emissions and also suppresses knock. A model was developed and validated with the experimental data available in literature, using the computation fluid dynamic (CFD) code, KIVA-4. Various engine performance parameters at various operating conditions were evaluated and the benefits of methane purification and or direct use of LFG as a fuel in the engine scenarios were compared. It was found that landfill gas used directly at higher compression ratios can be used for pure methane fuel with higher fuel efficiency than can be achieved using pure methane fuel only.


Author(s):  
Renlian Ma ◽  
Salaheldin A. Mohamad ◽  
Xiqun Lu ◽  
Wanyou Li

An experimental and theoretical study is presented to study the effect of surface texturing in the form of circumferential oil grooves on improving the tribological properties of piston ring-cylinder liner tribosystem. Tests were performed on a reciprocating test rig with actual piston rings and cylinder liner segments, and a numerical model has been developed. A comparison was made between the performance of the textured cylinder liners and un-textured cylinder liners. It was found that with the smaller oil groove area density, the reduction in friction force is more obvious, Parabolic and triangular oil grooves are more efficient in friction reducing, and the prediction results by numerical model match the experimental results well in most case.


Author(s):  
Anthony Scheer ◽  
Shahrokh Etemad

When a company designs an engine, mandates by the federal government regarding fuel efficiency, safety and emissions must be met. Consumers demand power, reliability, and creature comforts of the vehicles they choose to purchase. Car manufacturers must meet all of these needs and desires as well as maintain profitability. The present paper reviews the application of recent advances in IC engines. It covers the four specific areas of (a) Electronic Applications (b) Air Flow Management (c) Fuel Injection / Combustion and (d) Loss Reduction technologies to address the needs of engine performance enhancement. Finally it provides a future direction of the technology for IC engine applications.


Author(s):  
Bifeng Yin ◽  
Shao Sun ◽  
Bowen Wang ◽  
Yanqiang Qian

With the increasingly stringent requirements on energy saving and environmental-friendly for internal combustion (IC) engine, new concepts like novel combustion mode and surface texturing technology have emerged. In order to have deep understanding about the application effects of surface texturing into IC engine with new combustion mode, a mixed lubrication calculation model considering surface textures on cylinder liner together with different combustion modes has been built in the present work based on a four-cylinder diesel engine. The numerical research was conducted on the change of the surface tribological performance of textured cylinder liner under different combustion modes. The simulation results indicate that compared with the conventional combustion (CC) mode, the combustion phase of premixed charge combustion ignition (PCCI) mode and retarded injection (RI) mode varies and their in-cylinder peak pressure is different at the beginning of power stroke due to different injection strategies applied, which lead to significant differences between piston ring radial working loads. Near TDC, the mixed lubrication duration of PCCI and RI mode increases slightly in comparison to that of CC mode, and these three boundary lubrication durations are almost same. However, the thickness of lubricant film between friction pair of three modes is quite different, resulting in their different tribological properties. Among these parameters, the dimensionless total friction force (DTFF) and the dimensionless friction work of PCCI mode increase by 82.37% and 18.41% at most, respectively, while those of RI mode decrease by 36.50% and 12.45% at most, respectively, compared with the same parameters of CC mode. Therefore, the variations in tribological property of the textured cylinder liner–piston ring (CLPR) with different combustion modes should not be ignored.


Sign in / Sign up

Export Citation Format

Share Document