Effect of Operating Pressure and Dent Depth on Burst Strength of NPS30 Linepipe With Dent–Crack Defect

2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Hossein Ghaednia ◽  
Sreekanta Das ◽  
Rick Wang ◽  
Richard Kania
Keyword(s):  
Pipe Wall ◽  
Crack Depth ◽  
Test Procedure ◽  
Operating Pressure ◽  
Test Results ◽  
Burst Strength ◽  
Engineering Research ◽  
Line Pressure ◽  
Dent Depth ◽  
Crack Defect

Buried linepipe can be exposed to various external interferences and corrosive environment and as a result, damage in the form of dent or corrosion or crack or gouge or combination of any of these damages can form in the pipe wall. A defect combining dent and crack, often known as dent–crack defect, which may lead to a rupture or leak in the pipe wall and hence, the pipeline operator becomes concerned about the performance and safety of the pipeline. A research was recently completed at the Centre for Engineering Research in Pipelines (CERP), University of Windsor to study the influence of dent depth and operating line pressure on the pressure capacity (burst strength) of 30 in. diameter and X70 grade linepipe. This study found that the dent depth of 12% with crack depth of 4 mm or more can reduce the pressure capacity by 38%. This paper discusses the test specimens, test setup, test procedure, test results, and data obtained from finite element analyses.

Effect of Dent Depth on the Burst Pressure of NPS30 X70 Pipes With Dent-Crack Defect

2014 ◽  
Author(s):  
Hossein Ghaednia ◽  
Sreekanta Das ◽  
Rick Wang ◽  
Richard Kania
Keyword(s):  
Oil And Gas ◽  
Pipe Wall ◽  
Crack Depth ◽  
Test Procedure ◽  
Petroleum Products ◽  
Engineering Research ◽  
Line Pressure ◽  
Dent Depth ◽  
Crack Defect

Pipeline is the common mode for transporting oil, gas, and various petroleum products. Buried linepipe can be exposed to various external interferences and corrosive environment and as a result, damage in the form of dent or corrosion or crack or gouge or combination of any of these damages can form in the pipe wall. Such damage or combined damages can reduce the pressure capacity of the pipeline. A defect combining dent and crack, often known as dent-crack defect, can develop in the wall of a buried oil and gas linepipe. This combined defect may lead to a leak or a rupture in the pipe wall and hence, the pipeline operator becomes concerned about the performance and safety of the pipeline when a dent-crack defect is detected in the field pipeline. A long-term research program is currently underway at the Centre for Engineering Research in Pipelines, University of Windsor to study the influence of various parameters such as dent depth and operating line pressure on the pressure capacity or burst strength of 30 inch diameter and X70 grade pipes with D/t of about 90. From the study completed so far, it has been found that the dent depth of 8% with crack depth of 4 mm or more can reduce the pressure capacity by 32%. This paper discusses the test specimens, test setup, test procedure, test results, and data obtained from finite element analyses.

Safe burst strength of a pipeline with dent–crack defect: Effect of crack depth and operating pressure

2015 ◽  
Vol 55 ◽  
pp. 288-299 ◽  
Author(s):  
Hossein Ghaednia ◽  
Sreekanta Das ◽  
Rick Wang ◽  
Richard Kania
Keyword(s):  
Crack Depth ◽  
Operating Pressure ◽  
Burst Strength ◽  
Crack Defect

Effect of Crack Depth on Burst Strength of X70 Linepipe With Dent-Crack Defect

2016 ◽  
Author(s):  
Hossein Ghaednia ◽  
Sreekanta Das ◽  
Jamshid Zohrehheydariha ◽  
Rick Wang ◽  
Richard Kania
Keyword(s):  
Finite Element ◽  
Internal Pressure ◽  
Wall Thickness ◽  
Parametric Study ◽  
Oil And Gas ◽  
Pipe Wall ◽  
Crack Depth ◽  
Fe Model ◽  
Burst Strength ◽  
Crack Defect

External interferences cause various defects, which significantly affect the transportation of oil and gas in pipelines. Corrosion, crack, puncture, dent, gouge, and combination of such damages from a variety of external interferences are some common examples of surface damage in pipelines. Gouges, dents, cracks, and punctures that form in the pipe wall as a result of contact and/or impact from foreign objects are often referred to as mechanical damage. Structural integrity of oil and gas transmission pipelines is often threatened by these mechanical damages and as a result, a failure of the pipeline may occur. A defect that contains both dent and crack, often known as dent-crack defect, may lead to a rupture or leak in the pipe wall. This kind of defect is a matter of serious concern for the pipeline operator since a rupture or a leak may occur. Hence, an experimental study was completed at the Centre for Engineering Research in Pipelines (CERP), University of Windsor on 30 inch (762 mm) diameter and X70 grade pipes with D/t of 90. This project was undertaken through laboratory based experimental work and numerical study using non-linear finite element analysis (FEA) method. The purpose of full-scale test was to collect test data to be able to validate finite element (FE) model. The validated FE model was then used to undertake parametric study for determining the effect of the crack depth and operating (internal) pressure on the burst strength of NPS30 X70 grade oil and gas pipe. The parameters chosen in the FE based parametric study are: (1) crack depth which was varied from 0.25 to 0.75 of pipe wall thickness and (2) internal pressure applied during denting process (operating pressure of linepipe) was varied from no internal pressure to 0.75py. This study found that the dent-crack defect with crack depth of 75% of wall thickness could reduce the pressure capacity by 54%.

Strength of Line Pipe With Dent and Crack Defect

2010 ◽  
Author(s):  
Abu Rafi ◽  
Jorge Silva ◽  
Sara Kenno ◽  
Sreekanta Das ◽  
Richard Kania ◽  
...  
Keyword(s):  
Test Data ◽  
Pipe Wall ◽  
Test Procedure ◽  
Line Pipe ◽  
Research Organizations ◽  
Pressure Tests ◽  
The University ◽  
Crack Defect ◽  
Pipe Lines

Pipeline industry and various research organizations have been undertaking studies to understand how the pressure strength of line pipes reduces as the defects in the line pipes grow. Defect in pipe lines can be in the form of corrosion, dent, wrinkle, gouge, crack, and combinations of these. A large number of studies have been completed in developing methods for determining the pressure strength of line pipes with dent and gouge defects and also in the form of combined dent-gouge defect. Some of these studies were undertaken with the intention of determining the pressure strength of line pipes when a combined dent and crack (dent-crack) defect has formed. However, in these studies no cracks were simulated in the test pipe specimens; instead, a gouge (machined cut or notch) was produced and considered as a crack. Therefore, it is not realistic to call this defect a dent-crack defect; rather, it should be called dent-gouge defect. Hence, the current project is being undertaken at the University of Windsor to study how the dent-crack defect influences the pressure strength of line pipes. In this study, a crack in true sense was introduced in the pipe wall. Two different techniques were used to simulate the crack in the pipe wall. This paper discusses the procedures used in this study to simulate crack and dent. In addition, the test procedure and test data obtained from denting and pressure tests are discussed.

scholarly journals Crack Propagation and Burst Pressure of Pipeline with Restrained and Unrestrained Concentric Dent-Crack Defects Using Extended Finite Element Method

2020 ◽  
Vol 10 (21) ◽  
pp. 7554
Author(s):  
Allan Okodi ◽  
Yong Li ◽  
Roger Cheng ◽  
Muntaseer Kainat ◽  
Nader Yoosef-Ghodsi ◽  
...  
Keyword(s):  
Finite Element ◽  
Wall Thickness ◽  
Crack Depth ◽  
Mechanical Damage ◽  
Burst Pressure ◽  
Operating Pressure ◽  
Extended Finite Element ◽  
Outside Diameter ◽  
Combined Defects ◽  
Dent Depth

Mechanical damage in form of dents, cracks, gouges, and scratches are common in pipelines. Sometimes, these damages form in proximity of each other and act as one defect in the pipe wall. The combined defects have been found to be more injurious than individual defects. One of the combined defects in pipeline comprises of a crack in a dent, also known as dent-crack defect. This paper discusses the development of finite element models using extended finite element criterion (XFEM) in Abaqus to predict burst pressure of specimens of API X70 pipeline with restrained and unrestrained concentric dent-crack defects. The models are calibrated and validated using results of full-scale burst tests. The effects of crack length, crack depth, dent depth, and denting pressure on burst pressure are investigated. The results show that restrained dent-crack defects with shallow cracks (depth less than 50% wall thickness) inside dents do not affect pipeline operations at maximum allowable operating pressure if crack lengths are less than 200 mm. Releasing restrained dent-cracks when the pressure is at maximum allowable operating pressure can cause propagation of deep cracks (depth of 50% wall thickness or more) longer than 60 mm. However, only very long cracks (200 mm and higher) propagate to burst the pipe. Cracks of depth less than 20% of wall thickness inside dents formed at zero pressure are not propagated by the maximum allowable operating pressure. Dent-crack defects having dents of depth less than 2% outside diameter of pipe behave as plain cracks if the dents are formed at zero denting pressure but are more injurious than plain cracks if the dents are formed in pressurized pipes.

Fatigue Behaviour of Dented Pipes Under Internal Pressure: A Numerical-Experimental Approach

2018 ◽  
Author(s):  
Mario A. Polanco-Loria ◽  
Håvar Ilstad
Keyword(s):  
Fatigue Life ◽  
Internal Pressure ◽  
Fatigue Behavior ◽  
Crack Depth ◽  
Fatigue Behaviour ◽  
Experimental Methodology ◽  
Experimental Program ◽  
Metal Loss ◽  
Life Predictions ◽  
Dent Depth

This work presents a numerical-experimental methodology to study the fatigue behavior of dented pipes under internal pressure. A full-scale experimental program on dented pipes containing gouges were achieved. Two types of defects were studied: metal loss (plain dent) and sharp notch. Both defects acting independently reduce the fatigue life performance but their combination is highly detrimental and must be avoided. We did not find a severity threshold (e.g. dent depth or crack depth) where these defects could coexist. In addition, based on numerical analyses we proposed a new expression for stress concentration factor (SCF) in line with transversal indentation. This information was successfully integrated into a simple fatigue model where the fatigue life predictions were practically inside the window of experimental results.

scholarly journals Testing the Force Absorption of Composite Materials to Select the Best for Making a Helmet

2021 ◽  
Vol 15 (4) ◽  
pp. 581-584
Author(s):  
Božo Bujanić ◽  
Matija Košak
Keyword(s):  
Carbon Fibers ◽  
Material Selection ◽  
Glass Fibers ◽  
Test Procedure ◽  
Test Results ◽  
Aramid Fibers ◽  
Absorption Properties ◽  
Eu Project ◽  
Impact Absorption ◽  
The Eu

The paper presents and describes the procedure of testing the materials that were available for the production of a multifunctional protective helmet. The procedure was carried out at the company Šestan-Busch d.o.o. as part of the EU project for the development and production of a multifunctional protective helmet. The test results showed that carbon fibers polymers as a composite material have the best impact absorption properties which was a key criterion for material selection. Other materials; glass fibers polymers, aramid fibers polymers and combinations in the test procedure showed worse results compared to the selected criterion.

Numerical Analysis of API 5L X42 and X52 Vintage Pipes with Cracks in Corrosion Defects Using Extended Finite Element Method

2021 ◽  
Author(s):  
Xinfang Zhang ◽  
Meng Lin ◽  
Allan Okodi ◽  
Leichuan Tan ◽  
Juliana Leung ◽  
...  
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Extended Finite Element Method ◽  
Pipe Wall ◽  
Crack Depth ◽  
Initial Crack ◽  
Extended Finite Element ◽  
Failure Pressure ◽  
Corrosion Defects ◽  
Element Method

Abstract Cracks and corrosion in pipelines can occur simultaneously, representing a hybrid defect known as cracks in corrosion (CIC), which is often difficult to model using the available assessment codes or methods. As a result, detailed modeling of CIC has not been studied extensively. In this study, the extended finite element method (XFEM) has been applied to predict the failure pressures of CIC defects in API 5L Grade X42 and X52 pipes. The pipes were only subjected to internal pressure and the XFEM models were validated using full-scale burst tests available in the literature. Several CIC models with constant total defect depths (55%, and 60% of wall thickness) were constructed to investigate the effect of the initial crack depth on the failure pressure. The failure criterion was defined when wall penetration occurred due to crack growth, i.e., the instance the crack reached the innermost element of the pipe wall mesh. It was observed that for shorter cracks, the failure pressure decreased with the increase of the initial crack depth. The results indicated that the CIC defect could be treated as crack-only defects when the initial crack depth exceeded 50% of the total defect depth. However, for longer cracks, the initial crack depth was found to have a negligible effect on the failure pressure, implying that the CIC defect could be treated as either a crack or a corrosion utilizing the available assessment methods.

A Study to Determine Factors That Have Influence on the Propensity of Natural LSPI Occurring in GTDI Engines

2018 ◽  
Author(s):  
Paras Sethi ◽  
Eric Passow ◽  
Kimm Karrip ◽  
Max Maschewske ◽  
Jason Bieneman ◽  
...  
Keyword(s):  
Life Cycle ◽  
Effective Means ◽  
Test Procedure ◽  
Engine Performance ◽  
Test Results ◽  
Performance Targets ◽  
Power Cylinder ◽  
The Many ◽  
Procedure Development ◽  
Vehicle Platform

There are many articles and papers published about the developments in engine downsizing as an effective means in reducing vehicle fuel consumption while improving engine performance. The increase in performance of gasoline turbo charged direct injected (GTDI) engines, in conjunction with diverse vehicle platform performance targets (i.e. towing capability) and higher gear transmissions pushes the engine to operate with higher torques at lower engine speeds. This operating condition has increased the propensity of an abnormal combustion event, known as Low Speed Pre-Ignition (LSPI) or Stochastic Pre-Ignition (SPI). The power cylinder unit (PCU) components exposed to this pre-ignition event can experience failure. The engine manufacturers, as well as MAHLE, continue to ensure engine and PCU component survivability against LSPI by performing life cycle robustness testing. MAHLE’s research of LSPI continues to focus on the robustness of PCU components in the presence of LSPI events, as well as investigating design developments that have the potential to minimize the propensity of LSPI to occur. The test procedure development for evaluating natural LSPI events will be presented. Various test results and parameter sensitivities that were documented during this procedure development, along with the many challenges associated with engine performance repeatability will be discussed. Parameters that were found to influence LSPI propensity, as well as parameters that were found not to influence LSPI propensity will be discussed.

Fatigue Life Assessment for NPS30 Steel Pipe

2012 ◽  
Author(s):  
Jorge Silva ◽  
Hossein Ghaednia ◽  
Sreekanta Das
Keyword(s):  
Fatigue Life ◽  
Test Data ◽  
Crack Depth ◽  
Research Work ◽  
Longitudinal Crack ◽  
Assessment Model ◽  
Life Assessment ◽  
Fatigue Life Assessment ◽  
Remaining Fatigue Life ◽  
Crack Defect

Pipeline is the common mode for transporting oil, gas, and various petroleum products. Aging and corrosive environment may lead to formation of various defects such as crack, dent, gouge, and corrosion. The performance evaluation of field pipelines with crack defect is important. Accurate assessment of crack depth and remaining fatigue life of pipelines with crack defect is vital for pipeline’s structural integrity, inspection interval, management, and maintenance. An experimental based research work was completed at the University of Windsor for developing a semi-empirical model for estimating the remaining fatigue life of oil and gas pipes when a longitudinal crack defect has formed. A statistical approach in conjunction with fracture mechanics was used to develop this model. Statistical analysis was undertaken on CT specimen data to develop this fatigue life assessment model. Finite element method was used for determining the stress intensity factor. The fatigue life assessment model was then validated using full-scale fatigue test data obtained from 762 mm (30 inch) diameter X65 pipe. This paper discusses the test specimens and test data obtained from this study. Development and validation of the fatigue life assessment model is also presented in this paper.

Sign in / Sign up

Export Citation Format

Share Document