Heat Transfer Enhancement of Low Volume Concentration of Carbon Nanotube-Fe3O4/Water Hybrid Nanofluids in a Tube With Twisted Tape Inserts Under Turbulent Flow

Author(s):  
L. Syam Sundar ◽  
Antonio C. M. Sousa ◽  
Manoj Kumar Singh

In this paper, it is estimated the heat transfer coefficient and friction factor for fully developed turbulent flow of carbon nanotube (CNT)-Fe3O4/water hybrid nanofluids flow through a tube with twisted tape inserts at constant heat flux conditions. The nanocomposite of CNT-Fe3O4 was prepared by in situ method; which contains dispersion of carboxylated-CNTs in distilled water followed by mixing of ferrous chloride and ferric chloride in the molar ratio of 2:1. Sodium hydroxide was used as reducing agent to form CNT-Fe3O4 nanocomposite. The detailed surface morphology and magnetic properties were performed by X-ray diffraction and scanning electron microscopy (SEM), and vibrating sample magnetometer (VSM). The stable hybrid nanofluids were prepared by dispersing nanocomposite in distilled water, and the heat transfer and friction factor experiments were conducted for particle volume concentrations of 0.1% and 0.3%. The results indicate that a maximum of 31.10% enhancement in Nusselt number with a penalty of 1.18-times increase of pumping power was observed for particle concentration of 0.3% at a Reynolds number of 22,000 as compared to base fluid data. The Nusselt number is further enhanced to 42.51% for 0.3% nanofluid flow through a tube with twisted tape of H/D = 5 at a Reynolds number of 22,000 compared to base fluid data. The empirical correlations were proposed for the estimation of Nusselt number and friction factor to match well with the experimental data.

Nanomaterials ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1570
Author(s):  
Yongfeng Ju ◽  
Tiezhu Zhu ◽  
Ramin Mashayekhi ◽  
Hayder I. Mohammed ◽  
Afrasyab Khan ◽  
...  

The hydrothermal performance of multiple semi-twisted tape inserts inside a heat exchanger pipe is numerically examined in three-dimensions. This study aims to find the optimum case for having the highest heat transfer enhancement with the lowest friction factor using nanofluid (Al2O3/water). A performance evaluation criterion (PEC) is defined to characterize the performance based on both friction factor and heat transfer. It was found that increasing the number of semi-twisted tapes increases the number of swirl flow streams and leads to an enhancement in the local Nusselt number as well as the friction factor. The average Nusselt number increases from 15.13 to 28.42 and the average friction factor enhances from 0.022 to 0.052 by increasing the number of the semi-twisted tapes from 0 to 4 for the Reynolds number of 1000 for the base fluid. By using four semi-twisted tapes, the average Nusselt number increases from 12.5 to 28.5, while the friction factor reduces from 0.155 to 0.052 when the Reynolds number increases from 250 to 1000 for the base fluid. For the Reynolds number of 1000, the increase in nanofluid concentration from 0 to 3% improves the average Nusselt number and friction factor by 6.41% and 2.29%, respectively. The highest PEC is equal to 1.66 and belongs to the Reynolds number of 750 using four semi-twisted tape inserts with 3% nanoparticles. This work offers instructions to model an advanced design of twisted tape integrated with tubes using multiple semi-twisted tapes, which helps to provide a higher amount of energy demand for solar applications.


2013 ◽  
Vol 2013 ◽  
pp. 1-12 ◽  
Author(s):  
Adnan M. Hussein ◽  
K. V. Sharma ◽  
R. A. Bakar ◽  
K. Kadirgama

The additives of solid nanoparticles to liquids are significant enhancement of heat transfer and hydrodynamic flow. In this study, the thermal properties of three types of nanoparticles (Al2O3, TiO2, and SiO2) dispersed in water as a base fluid were measured experimentally. Forced convection heat transfer turbulent flow inside heated flat tube was numerically simulated. The heat flux around flat tube is 5000 W/m2and Reynolds number is in the range of5×103to50×103. CFD model by finite volume method used commercial software to find hydrodynamic and heat transfer coefficient. Simulation study concluded that the thermal properties measured and Reynolds number as input and friction factor and Nusselt number as output parameters. Data measured showed that thermal conductivity and viscosity increase with increasing the volume concentration of nanofluids with maximum deviation 19% and 6%, respectively. Simulation results concluded that the friction factor and Nusselt number increase with increasing the volume concentration. On the other hand, the flat tube enhances heat transfer and decreases pressure drop by 6% and −4%, respectively, as compared with circular tube. Comparison of numerical analysis with experimental data available showed good agreement with deviation not more than 2%.


2019 ◽  
Vol 141 (7) ◽  
Author(s):  
Ankit Tiwari ◽  
Savas Yavuzkurt

The goal of this study is to evaluate the computational fluid dynamic (CFD) predictions of friction factor and Nusselt number from six different low Reynolds number k–ε (LRKE) models namely Chang–Hsieh–Chen (CHC), Launder–Sharma (LS), Abid, Lam–Bremhorst (LB), Yang–Shih (YS), and Abe–Kondoh–Nagano (AKN) for various heat transfer enhancement applications. Standard and realizable k–ε (RKE) models with enhanced wall treatment (EWT) were also studied. CFD predictions of Nusselt number, Stanton number, and friction factor were compared with experimental data from literature. Various parameters such as effect of type of mesh element and grid resolution were also studied. It is recommended that a model, which predicts reasonably accurate values for both friction factor and Nusselt number, should be chosen over disparate models, which may predict either of these quantities more accurately. This is based on the performance evaluation criterion developed by Webb and Kim (2006, Principles of Enhanced Heat Transfer, 2nd ed., Taylor and Francis Group, pp. 1–72) for heat transfer enhancement. It was found that all LRKE models failed to predict friction factor and Nusselt number accurately (within 30%) for transverse rectangular ribs, whereas standard and RKE with EWT predicted friction factor and Nusselt number within 25%. Conversely, for transverse grooves, AKN, AKN/CHC, and LS (with modified constants) models accurately predicted (within 30%) both friction factor and Nusselt number for rectangular, circular, and trapezoidal grooves, respectively. In these cases, standard and RKE predictions were inaccurate and inconsistent. For longitudinal fins, Standard/RKE model, AKN, LS and Abid LRKE models gave the friction factor and Nusselt number predictions within 25%, with the AKN model being the most accurate.


2016 ◽  
Vol 138 (5) ◽  
Author(s):  
Curtis K. Stimpson ◽  
Jacob C. Snyder ◽  
Karen A. Thole ◽  
Dominic Mongillo

Recent technological advances in the field of additive manufacturing (AM), particularly with direct metal laser sintering (DMLS), have increased the potential for building gas turbine components with AM. Using the DMLS for turbine components broadens the design space and allows for increasingly small and complex geometries to be fabricated with little increase in time or cost. Challenges arise when attempting to evaluate the advantages of the DMLS for specific applications, particularly because of how little is known regarding the effects of surface roughness. This paper presents pressure drop and heat transfer results of flow through small, as produced channels that have been manufactured using the DMLS in an effort to better understand roughness. Ten different coupons made with the DMLS all having multiple rectangular channels were evaluated in this study. Measurements were collected at various flow conditions and reduced to a friction factor and a Nusselt number. Results showed significant augmentation of these parameters compared to smooth channels, particularly with the friction factor for minichannels with small hydraulic diameters. However, augmentation of Nusselt number did not increase proportionally with the augmentation of the friction factor.


2001 ◽  
Vol 123 (3) ◽  
pp. 417-427 ◽  
Author(s):  
S. K. Saha ◽  
A. Dutta

Heat transfer and pressure drop characteristics in a circular tube fitted with twisted tapes have been investigated experimentally. Laminar swirl flow of a large Prandtl number 205<Pr<518 viscous fluid was considered. The swirl was generated by short-length twisted-tape inserts; regularly spaced twisted-tape elements with multiple twists in the tape module and connected by thin circular rods; and smoothly varying (gradually decreasing) pitch twisted-tapes. The heat transfer test section was heated electrically imposing axially and circumferentially constant wall heat flux (UHF) boundary condition. Reynolds number, Prandtl number, twist ratio, space ratio, number of tuns in the tape module, length of the twisted-tape and smoothness of the swirling pitch govern the characteristics. Friction factor and Nusselt number are lower for short-length twisted-tape than those for full-length twisted-tape. On the basis of constant pumping power and constant heat duty, however, short-length twisted-tapes are found to perform better than full-length twisted-tapes for tighter twists. Thermohydraulic performance shows that twisted-tapes with multiple twists in the tape module is not much different from that with single twist in the tape module. Friction factor and Nusselt number are approximately 15 percent lower for twisted-tapes with smooth swirl having the average pitch same as that of the uniform pitch (throughout) twisted-tape and the twisted-tapes with gradually decreasing pitch perform worse than their uniform-pitch counterparts.


Energies ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1099
Author(s):  
Hwi-Ung Choi ◽  
Kwang-Hwan Choi

In this study, a two-dimensional CFD (computational fluid dynamics) analysis was performed to investigate the heat-transfer and fluid-friction characteristics in a solar air heater having a transverse triangular block at the bottom of the air duct. The Reynolds number, block height (e), pitch (P), and length (l) were chosen as design parameters. The results are validated by comparing the Nusselt number predicted by simulation with available experimental results. Renormalization-group (RNG) k - ε model with enhanced wall-treatment was selected as the most appropriate turbulence model. From the results, it was found that the presence of a transverse triangular block produces a higher Nusselt number than that of smooth air duct. The enhancement in Nusselt number varied from 1.19 to 3.37, according to the geometric conditions investigated. However, the use of transverse triangular block also results in significantly higher friction losses. The thermohydraulic performance (THPP) was also estimated and has a maximum value of 1.001 for height (e) of 20 mm, length (l) of 120 mm, and pitch (P) of 150 mm, at Reynolds number of 8000. Furthermore, in the present study, correlations of the Nusselt number and friction factor were developed as a function of geometrical conditions of the transverse triangular block and Reynolds number, which can be used to predict the value of Nusselt number and friction factor with the absolute percentage deviations of 3.29% and 7.92%, respectively.


Energies ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2702
Author(s):  
Miao Qian ◽  
Jie Li ◽  
Zhong Xiang ◽  
Chao Yan ◽  
Xudong Hu

To improve the efficiency of hydrogen-producing microreactors with non-uniform pin-fin array, the influence of the pin diameter degressive gradient of the non-uniform pin-fin array (NPFA) on heat transfer and pressure drop characteristics is analyzed in this study via numerical simulation under low Reynolds number conditions. Because correlations in prior studies cannot be used to predict the Nusselt number and pressure drop in the NPFA, new heat transfer and friction factor correlations are developed in this paper to account for the effect of the pin diameter degressive gradient, providing a method for the optimized design of the pin diameter degressive gradient for a microreactor with NPFA. The results show that the Nusselt number and friction factor under a low Reynolds number are quite sensitive to the pin diameter degressive gradient. Based on the new correlations, the exponents of the pin diameter degressive gradient for the friction factor and Nusselt number were 6.9 and 2.1, respectively, indicating the significant influence of the pin diameter degressive gradient on the thermal and hydrodynamic characteristics in the NPFA structure.


2020 ◽  
Vol 10 (5) ◽  
pp. 610-621
Author(s):  
Taliv Hussain ◽  
Mohammad T. Javed

Introduction: A numerical study is performed in which the friction factor and forced convection heat transfer is studied for Al2O3 nanoparticle dispersed in water as a base fluid. Methods: Four concentrations of nanofluids in the range of 0-2.5 vol% have been simulated. The Reynolds Number is varied in the range of 100-500 by varying inlet velocity. Cross flow of air is assumed over the pipe with air velocity of 2.2 m/s. Results: The results depict that the friction factor decreases with an increase in flow rate and increases with increase in volume concentration. The maximum deviation for friction factor obtained by simulation from that obtained using Darcy’s relation is about 21.5% for water. Nusselt number increases with increase in Reynolds Number and nanofluid volume concentration with a maximum of 7653.68 W/m2 at a nanoparticle concentration of 2.5% and Reynolds Number of 500. Heat transfer rate enhancement of upto 13.6% is obtained as compared to pure water. The maximum increase in Nusselt Number is about 13.07% for a nanoparticle concentration of 2.5%. Conclusion: The simulation results are compared with established relations obtained by other researchers and there is a good agreement in terms of trends obtained. The deviations from established relations are also depicted.


1996 ◽  
Vol 118 (3) ◽  
pp. 584-589 ◽  
Author(s):  
W. M. Chakroun ◽  
S. F. Al-Fahed

A series of experiments was conducted to study the effect of twisted-tape width on the heat transfer and pressure drop with laminar flow in tubes. Data for three twisted-tape wavelengths, each with five different widths, have been collected with constant wall temperature boundary condition. Correlations for the friction factor and Nusselt number are also available. The correlations predict the experimental data to within 10 to 15 percent for the heat transfer and friction factor, respectively. The presence of the twisted tape has caused the friction factor to increase by a factor of 3 to 7 depending on Reynolds number and the twisted-tape geometry. Heat transfer results have shown an increase of 1.5 to 3 times that of plain tubes depending on the flow conditions and the twisted-tape geometry. The width shows no effect on friction factor and heat transfer in the low range of Reynolds number but has a more pronounced effect on heat transfer at the higher range of Reynolds number. It is recommended to use loose-fit tapes for low Reynolds number flows instead of tight-fit in the design of heat exchangers because they are easier to install and remove for cleaning purposes.


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