Experimental and Modeling Study of the Effect of Manufacturing Deviations on the Flow Characteristics of Tangential Intake Port in a Diesel Engine

2014 ◽  
Vol 136 (11) ◽  
Author(s):  
Zhen Lu ◽  
Tianyou Wang ◽  
Shuliang Liu ◽  
Zhiqiang Lin ◽  
Yiyong Han
Keyword(s):  
Diesel Engine ◽  
Cfd Simulation ◽  
Combustion Engine ◽  
Flow Characteristics ◽  
Intake Port ◽  
Swirl Ratio ◽  
Machining Processes ◽  
Computational Fluid Dynamics Cfd ◽  
Inclined Angle ◽  
Cylinder Flow

The intake port flow characteristics in an internal combustion engine significantly affect its power output, fuel economy, and emissions. To optimize the flow characteristics in the intake port, increasing attention has been paid to its design process. However, the casting and machining processes of the intake port are underappreciated, which may introduce significant deviations, leading to undesirable variation of intake port flow and subsequent deterioration in engine combustion and emissions. In this paper, steady flow tests were carried out on a four-valve diesel engine to investigate how and to what extent the casting and machining deviations of the intake port influence the in-cylinder flow characteristics. The results show that these deviations lead to the variation of swirl ratio up to 20%. Then, computational fluid dynamics (CFD) simulation was conducted for understanding the reason. It is indicated that higher tolerance is needed during the casting and machining processes. For example, in order to control the variation of swirl ratio within 10%, the inclined angle should be controlled at less than 1 deg, the eccentric distance should be restricted to less than 0.5 mm, and the swelling thickness should be limited to less than 1 mm.

Investigation of Swirl Ratio Impact on In-Cylinder Flow in a SIDI Optical Engine

2015 ◽  
Author(s):  
Hanyang Zhuang ◽  
David L. S. Hung ◽  
Jie Yang ◽  
Shaoxiong Tian
Keyword(s):  
Flow Field ◽  
Soot Formation ◽  
Flow Characteristics ◽  
Control Valve ◽  
Exhaust Emission ◽  
Swirl Ratio ◽  
Optical Engine ◽  
Crank Angle ◽  
Cylinder Flow ◽  
Intake Swirl

Advanced powertrain technologies have improved engine performance with higher power output, lower exhaust emission, and better controllability. Chief among them is the development of spark-ignition direct-injection (SIDI) engines in which the in-cylinder processes control the air flow motion, fuel-air mixture formation, combustion, and soot formation. Specifically, intake air with strong swirl motion is usually introduced to form a directional in-cylinder flow field. This approach improves the mixing process of air and fuel as well as the propagation of flame. In this study, the effect of intake air swirl on in-cylinder flow characteristics was experimentally investigated. High speed particle image velocimetry (PIV) was conducted in an optical SIDI engine to record the flow field on a swirl plane. The intake air swirl motion was achieved by adjusting the opening of a swirl ratio control valve which was installed in one of the two intake ports in the optical engine. Ten opening angles of the swirl ratio control valve were adjusted to produce an intake swirl ratio from 0.55 to 5.68. The flow structures at the same crank angle degree, but under different swirl ratio, were compared and analyzed using proper orthogonal decomposition (POD). The flow dominant structures and variation structures were interpreted by different POD modes. The first POD mode captured the most dominant flow field structure characteristics; the corresponding mode coefficients showed good linearity with the measured swirl ratio at the compression stroke when the flow was swirling and steady. During the intake stroke, strong intake air motion took place, and the structures and coefficients of the first modes varied along different swirl ratio. These modes captured the flow properties affected by the intake swirl motion. Meanwhile, the second and higher modes captured the variation feature of the flow at various crank angle degrees. In summary, this paper demonstrated a promising approach of using POD to interpret the effectiveness of swirl control valve on in-cylinder swirl flow characteristics, providing better understanding for engine intake system design and optimization.

scholarly journals A Design of the Compression Chamber and Optimization of the Sealing of a Novel Rotary Internal Combustion Engine Using CFD

Energies ◽  
2020 ◽  
Vol 13 (9) ◽  
pp. 2362
Author(s):  
Savvas Savvakis ◽  
Dimitrios Mertzis ◽  
Elias Nassiopoulos ◽  
Zissis Samaras
Keyword(s):  
Internal Combustion Engine ◽  
Cfd Simulation ◽  
Combustion Engine ◽  
Numerical Study ◽  
Simulation Models ◽  
Internal Combustion ◽  
Intake Port ◽  
Significant Difference ◽  
Port Design ◽  
Compression Chamber

The current paper investigates two particular features of a novel rotary split engine. This internal combustion engine incorporates a number of positive advantages in comparison to conventional reciprocating piston engines. As a split engine, it is characterized by a significant difference between the expansion and compression ratios, the former being higher. The processes are decoupled and take place simultaneously, in different chambers and on the different sides of the rotating pistons. Initially, a brief description of the engine’s structure and operating principle is provided. Next, the configuration of the compression chamber and the sealing system are examined. The numerical study is conducted using CFD simulation models, with the relevant assumptions and boundary conditions. Two parameters of the compression chamber were studied, the intake port design (initial and optimized) and the sealing system size (short and long). The best option was found to be the combination of the optimized intake port design with the short seal, in order to keep the compression chamber as close as possible to the engine shaft. A more detailed study of the sealing system included different labyrinth geometries. It was found that the stepped labyrinth achieves the highest sealing efficiency.

CFD Simulation of Semi-Submersible Floating Offshore Wind Turbine Under Pitch Decay Motion

2019 ◽  
Author(s):  
Yu Wang ◽  
Hamn-Ching Chen ◽  
Guilherme Vaz ◽  
Simon Burmester
Keyword(s):  
Wind Turbine ◽  
Cfd Simulation ◽  
Flow Characteristics ◽  
Hydrodynamic Pressure ◽  
Offshore Wind ◽  
Offshore Wind Turbine ◽  
Natural Period ◽  
Hydrodynamic Damping ◽  
Computational Data ◽  
Computational Fluid Dynamics Cfd

Abstract The application of a computational fluid dynamics (CFD) code to simulate the response of a semi-submersible floating wind turbine under pitch decay motion was investigated in this study. Estimation of the natural period, the hydrodynamic damping and the flow characteristics were the main focus of this study. An extensive verification study of the simulation results was conducted to improve the confidence and reliability of the numerical simulation by the estimation of the numerical errors and uncertainties. The time series of pitch motion was plotted against model test data. In addition, the pitch period and hydrodynamic damping were calculated and compared to experimental data. Detailed flow characteristics as vorticity field and hydrodynamic pressure field on the floater surface were illustrated after post processing of the computational data. The results of the flow characteristics suggest that the heave damping plates were a major contributor to the hydrodynamic damping of this floater in pitch decay.

Effect of inlet port on the flow in the cylinder of an internal combustion engine

2006 ◽  
Vol 220 (1) ◽  
pp. 73-82 ◽  
Author(s):  
A Yasar ◽  
B Sahin ◽  
H Akilli ◽  
K Aydin
Keyword(s):  
Particle Image Velocimetry ◽  
Velocity Distribution ◽  
Particle Image ◽  
Combustion Engine ◽  
Flow Characteristics ◽  
Intake Port ◽  
Intake Valve ◽  
Piv Technique ◽  
Image Velocimetry ◽  
Image Density

In this study, the characteristics of flow emerging from the inlet of the intake port in the cylinder were investigated experimentally. A particle image velocimetry (PIV) technique was used to measure the velocity distribution in order to observe and analyse the flow behaviour. High-image-density PIV provided acquisition of patterns of instantaneous and averaged vorticity and velocity, revealing the detail of the flow characteristics in the cylinder cavity. With this measuring technique, it is possible to study the effect of intake valve geometry on the flow behaviours. The results showed that the flow structure changed substantially along the cylinder stroke due to the geometry of the intake valve port.

Numerical and Experimental Investigation on the Effect of Swirl Brakes on the Labyrinth Seals

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Dan Sun ◽  
Shuang Wang ◽  
Cheng-Wei Fei ◽  
Yan-Ting Ai ◽  
Ke-Ming Wang
Keyword(s):  
Pressure Ratio ◽  
Flow Characteristics ◽  
Labyrinth Seal ◽  
Impedance Method ◽  
Swirl Ratio ◽  
Labyrinth Seals ◽  
Rotating Speed ◽  
Simulation And Experiment ◽  
Computational Fluid Dynamics Cfd ◽  
Static Flow

Swirl brake influences the static and rotordynamic characteristics of labyrinth seal which are important in the prediction of turbomachine stability. To study the influence of the swirl brakes on improving seal stability, the effects of swirl brakes on the static and rotordynamic characteristics of labyrinth seals were investigated by the combination of numerical simulation and experiment. First, it was performed to the effects of swirl brake on the static flow characteristics of labyrinth seal with swirl ratio and pressure distribution based on computational fluid dynamics (CFD). And then a comparison between leakage predicted by the CFD model and measurement was presented to verify the accuracy of the simulation. Moreover, an experiment was implemented to analyze the rotordynamic characteristics of labyrinth seal using an improved impedance method based on an unbalanced synchronous excitation method on a rotor test rig. The influences of swirl brake density, length, inlet/outlet pressure ratio, and rotating speed were measured and discussed, respectively. The CFD numerical results show that the swirl brake effectively reduces the seal swirl ratio (∼60–75% less), circumferential pressure difference (∼25–85% less) so that the seal destabilizing forces decrease. With the increasing of the swirl vanes density and length, the seal leakage drops (∼8–20% less). The experimental rotordynamic characteristics results show that it is more obvious to reduce the cross-couple stiffness (∼50–300% less) and increase the direct damping (∼50–60% larger) with the increasing in the number and length of the swirl vanes, and thus the swirl brake improves the seal rotordynamic stability. The efforts of this paper provide a useful insight to clearly understand the effects of swirl brakes on the labyrinth seal static and rotordynamic characteristics, which is beneficial to improve the design of annular seals.

Numerical Simulation Study of the Influence of Structural Parameters of Combustion Chamber on In-Cylinder Flow Field of Diesel Engine

2013 ◽  
Vol 860-863 ◽  
pp. 1729-1732
Author(s):  
Guo Cheng Li ◽  
Ping Sun ◽  
Peng Hu
Keyword(s):  
Diesel Engine ◽  
Flow Field ◽  
Combustion Chamber ◽  
Structural Parameters ◽  
Volume Ratio ◽  
Initial Boundary ◽  
Swirl Flow ◽  
Swirl Ratio ◽  
Depth Ratio ◽  
Cylinder Flow

Based on the entity model of the type 4B26 diesel engine, calculated by CFD FIRE and combined with the software BOOST for the initial boundary conditions, the influence of combustion chamber structural parameters, such as boss height, surface-volume ratio and diameter-depth ratio of combustion chamber, on in-cylinder flow field of diesel engine was investigated. The results show that the influence of the boss height on flow field in the cylinder and the transient swirl ratio is obvious, and increasing the boss height is beneficial to urge the formation of mixture rapidly. Reducing the surface-volume ratio is beneficial for improving the maximum transient swirl ratio, and the air strength maintains well also, but has little influence to the retentivity of the swirl intensity. Meanwhile, reducing the diameter-depth ratio does not only improves the air flow movement strengthen in the combustion chamber, but also enhances the maximum transient swirl ratio, and the retentivity of swirl flow movement is satisfying.

A CFD Study on Heavy Duty DI Diesel Engine to Achieve Ultra-Low Emissions

2010 ◽  
Author(s):  
M. Yilmaz ◽  
H. Koten ◽  
M. Zafer Gul
Keyword(s):  
Diesel Engine ◽  
Cfd Simulation ◽  
Combustion Engine ◽  
Direct Injection ◽  
Spray Angle ◽  
Combustion Model ◽  
Multiphase Model ◽  
Heavy Duty ◽  
Start Of Injection ◽  
Main Injection

Nowadays, automotive industries focused on clean diesel combustion in their combustion processes are investigated for their potential to achieve near zero particulate and NOx (Nitrogen oxides) emissions. Their main disadvantages are increased level of unburned hydrocarbons (HC) and carbon monoxide (CO) emissions, combustion control at high load, power output and limited operating range. The simulation of the air flow, spray and combustion in an internal combustion engine were prepared for a single cylinder of a nine-liter, six cylinder diesel engine. Many times the geometry is complex because moving pistons and valves are involved, which makes it difficult to generate structured mesh. In-cylinder spray-air motion interaction, a Lagrangian multiphase model has been applied in a heavy-duty CI engine under direct injection conditions. A comprehensive model for atomization of liquid sprays under high injection pressures has been employed. Three dimensional CFD calculations of the intake, compression and power strokes have been carried out with different spray angle, spray profile and start of injection. A new combustion model ECFM-3Z (Extended Coherent Flame Model) developed at IFP is used for combustion modeling. Finally, a calculation on an engine configuration with compression, spray injection and combustion in a direct injection Diesel engine is presented. In this study, exhaust emissions, and particularly the emission of NOx, CO and soot derived from premixed combustion are investigated, and the relationship between combustion and emission characteristics are showed. The calculated CFD simulation in different combustion cases was compared. The cases were prepared by changing the parameters: start of injection, spray angle and spray profile. Modeling of combustion proposed in the present study can be outlined as follows. NOx concentration is decreased by combustion of a over lean-mixture modeled by the pre-injection. Most of pre-mixture is combusted by main-injection, and therefore the amount of pre-injection and main-injection come into prominence. The results are greatly in agreement qualitatively with the previous experimental and computational studies in the literature.

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