Creep Life Prediction for Aero Gas Turbine Hot Section Component Using Artificial Neural Networks

Author(s):  
M. F. Abdul Ghafir ◽  
Y. G. Li ◽  
L. Wang

Accurate and reliable component life prediction is crucial to ensure safety and economics of gas turbine operations. In pursuit of such improved accuracy and reliability, model-based creep life prediction methods have become more complicated and demand higher computational time. Therefore, there is a need to find an alternative approach that is able to provide a quick solution to creep life prediction for production engines while at the same time maintain the same accuracy and reliability as that of the model-based methods. In this paper, a novel creep life prediction approach using artificial neural networks is introduced as an alternative to the model-based creep life prediction approach to provide a quick and accurate estimation of gas turbine creep life. Multilayer feed forward backpropagation neural networks have been utilized to form three neural network–based creep life prediction architectures known as the range-based, functional-based, and sensor-based architectures. The new neural network creep life prediction approach has been tested with a model single-spool turboshaft gas turbine engine. The results show that good generalization can be achieved in all three neural network architectures. It was also found that the sensor-based architecture is better than the other two in terms of accuracy, with 98% of the post-test samples possessing prediction errors within ±0.4%.

Author(s):  
M. F. Abdul Ghafir ◽  
Y. G. Li ◽  
L. Wang

Accurate and reliable component life prediction is crucial to ensure safety and economics of gas turbine operations. In pursuit of such improved accuracy and reliability, model-based creep life prediction methods have become more and more complicated and therefore demand more computational time although they are more flexible in applications, in particular for new gas turbine engines. Therefore, there is a need to find an alternative approach that is able to provide a quick solution to creep life prediction for production engines while at the same time maintain the same accuracy and reliability as that of the model-based methods. In this paper a novel creep life prediction approach using Artificial Neural Networks is introduced as an alternative to the model based creep life prediction approach to provide a quick and accurate estimation of gas turbine creep life. Multilayer feed forward back propagation neural networks have been utilised to form three neural network-based creep life prediction architectures known as the Range Based, Functional Based and Sensor Based architectures. The new neural network creep life prediction approach has been tested with a model single spool turboshaft gas turbine engine. The results show that good generalisation can be achieved in all three neural network architectures. It was also found that the Sensor-Based architecture is better than the other two in terms of accuracy, with 98% of the post-test samples possessing prediction errors within ± 0.4%. Overall, it can be concluded that the proposed neural network approach in creep life prediction is able to provide a good alternative to the more complicated model-based creep life prediction algorithms and can be applied to different types of gas turbine engines.


Author(s):  
Senthil Kumar Arumugasamy ◽  
Zainal Ahmad

Process control in the field of chemical engineering has always been a challenging task for the chemical engineers. Hence, the majority of processes found in the chemical industries are non-linear and in these cases the performance of the linear models can be inadequate. Recently a promising alternative modelling technique, artificial neural networks (ANNs), has found numerous applications in representing non-linear functional relationships between variables. A feedforward multi-layered neural network is a highly connected set of elementary non-linear neurons. Model-based control techniques were developed to obtain tighter control. Many model-based control schemes have been proposed to incorporate a process model into a control system. Among them, model predictive control (MPC) is the most common scheme. MPC is a general and mathematically feasible scheme to integrate our knowledge about a target, process controller design and operation, which allows flexible and efficient exploitation of our understanding of a target, and thus produces optimal performance of a system under various constraints. The need to handle some difficult control problems has led us to use ANN in MPC and has recently attracted a great deal of attention. The efficacy of the neural predictive control with the ability to perform comparably to the non linear neural network strategy in both set point tracking and disturbance rejection proves to have less computation expense for the neural predictive control. The neural network model predictive control (NNMPC) method has less perturbations and oscillations when dealing with noise as compared to the PI controllers.


2018 ◽  
Vol 90 (6) ◽  
pp. 992-999 ◽  
Author(s):  
Amare D. Fentaye ◽  
Aklilu T. Baheta ◽  
Syed Ihtsham Ul-Haq Gilani

Purpose The purpose of this paper is to present a quantitative fault diagnostic technique for a two-shaft gas turbine engine applications. Design/methodology/approach Nested artificial neural networks (NANNs) were used to estimate the progressive deterioration of single and multiple gas-path components in terms of mass flow rate and isentropic efficiency indices. The data required to train and test this method are attained from a thermodynamic model of the engine under steady-state conditions. To evaluate the tolerance of the method against measurement uncertainties, Gaussian noise values were considered. Findings The test results revealed that this proposed method is capable of quantifying single, double and triple component faults with a sufficiently high degree of accuracy. Moreover, the authors confirmed that NANNs have derivable advantages over the single structure-based methods available in the public domain, particularly over those designed to perform single and multiple faults together. Practical implications This method can be used to assess engine’s health status to schedule its maintenance. Originality/value For complicated gas turbine diagnostic problems, the conventional single artificial neural network (ANN) structure-based fault diagnostic technique may not be enough to get robust and accurate results. The diagnostic task can rather be better done if it is divided and shared with multiple neural network structures. The authors thus used seven decentralized ANN structures to assess seven different component fault scenarios, which enhances the fault identification accuracy significantly.


Author(s):  
Ningbo Zhao ◽  
Shuying Li ◽  
Zhitao Wang ◽  
Yunpeng Cao

The viscosity of nanofluids can be affected by many factors. In pursuit of such improved accuracy, model-based viscosity prediction methods have become more complicated. Therefore, there is a need to find an alternative approach that is able to provide a quick solution to viscosity prediction for nanofluids. In this paper, a novel viscosity prediction approach using artificial neural networks (ANN) is introduced as an alternative to the model-based viscosity prediction approach to provide a quick and accurate estimation of nanofluids viscosity. Radial basis function (RBF) neural networks has been utilized to form viscosity prediction architectures. Alumina (Al2O3)-water nanofluids from existing literatures were used to test the effectiveness of the proposed method. The results showed that RBF neural network model had a reasonable agreement in predicting experimental data. The findings of this paper indicated that the ANN model was an effective method for prediction of the viscosity of nanofluids and had better prediction accuracy and simplicity compared with the other existing theoretical methods.


Biomolecules ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 500
Author(s):  
László Keresztes ◽  
Evelin Szögi ◽  
Bálint Varga ◽  
Viktor Farkas ◽  
András Perczel ◽  
...  

The amyloid state of proteins is widely studied with relevance to neurology, biochemistry, and biotechnology. In contrast with nearly amorphous aggregation, the amyloid state has a well-defined structure, consisting of parallel and antiparallel β-sheets in a periodically repeated formation. The understanding of the amyloid state is growing with the development of novel molecular imaging tools, like cryogenic electron microscopy. Sequence-based amyloid predictors were developed, mainly using artificial neural networks (ANNs) as the underlying computational technique. From a good neural-network-based predictor, it is a very difficult task to identify the attributes of the input amino acid sequence, which imply the decision of the network. Here, we present a linear Support Vector Machine (SVM)-based predictor for hexapeptides with correctness higher than 84%, i.e., it is at least as good as the best published ANN-based tools. Unlike artificial neural networks, the decisions of the linear SVMs are much easier to analyze and, from a good predictor, we can infer rich biochemical knowledge. In the Budapest Amyloid Predictor webserver the user needs to input a hexapeptide, and the server outputs a prediction for the input plus the 6 × 19 = 114 distance-1 neighbors of the input hexapeptide.


Metals ◽  
2020 ◽  
Vol 11 (1) ◽  
pp. 18
Author(s):  
Rahel Jedamski ◽  
Jérémy Epp

Non-destructive determination of workpiece properties after heat treatment is of great interest in the context of quality control in production but also for prevention of damage in subsequent grinding process. Micromagnetic methods offer good possibilities, but must first be calibrated with reference analyses on known states. This work compares the accuracy and reliability of different calibration methods for non-destructive evaluation of carburizing depth and surface hardness of carburized steel. Linear regression analysis is used in comparison with new methods based on artificial neural networks. The comparison shows a slight advantage of neural network method and potential for further optimization of both approaches. The quality of the results can be influenced, among others, by the number of teaching steps for the neural network, whereas more teaching steps does not always lead to an improvement of accuracy for conditions not included in the initial calibration.


Sensors ◽  
2020 ◽  
Vol 21 (1) ◽  
pp. 47
Author(s):  
Vasyl Teslyuk ◽  
Artem Kazarian ◽  
Natalia Kryvinska ◽  
Ivan Tsmots

In the process of the “smart” house systems work, there is a need to process fuzzy input data. The models based on the artificial neural networks are used to process fuzzy input data from the sensors. However, each artificial neural network has a certain advantage and, with a different accuracy, allows one to process different types of data and generate control signals. To solve this problem, a method of choosing the optimal type of artificial neural network has been proposed. It is based on solving an optimization problem, where the optimization criterion is an error of a certain type of artificial neural network determined to control the corresponding subsystem of a “smart” house. In the process of learning different types of artificial neural networks, the same historical input data are used. The research presents the dependencies between the types of neural networks, the number of inner layers of the artificial neural network, the number of neurons on each inner layer, the error of the settings parameters calculation of the relative expected results.


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