Pool Boiling Heat Transfer Characteristics of HFO-1234yf on Plain and Microporous-Enhanced Surfaces

2013 ◽  
Vol 135 (11) ◽  
Author(s):  
Gilberto Moreno ◽  
Sreekant Narumanchi ◽  
Charles King

This study characterizes the pool boiling performance of HFO-1234yf (hydrofluoroolefin 2,3,3,3-tetrafluoropropene). HFO-1234yf is a new, environmentally friendly refrigerant likely to replace HFC-134a in automotive air-conditioning systems. Pool boiling experiments were conducted at system pressures ranging from 0.7 to 1.7 MPa using horizontally oriented 1-cm2 heated surfaces. Test results for pure (oil-free) HFO-1234yf and HFC-134a were compared. The results showed that the boiling heat transfer coefficients of HFO-1234yf and HFC-134a were nearly identical at lower heat fluxes. HFO-1234yf yielded lower heat transfer coefficients at higher heat fluxes and lower critical heat flux (CHF) values as compared with HFC-134a. To enhance boiling heat transfer, a copper microporous coating was applied to the test surfaces. The coating enhanced both the boiling heat transfer coefficients and CHF for both refrigerants at all tested pressures. Increasing pressure decreased the level of heat transfer coefficient enhancements and increased the level of CHF enhancements. The experimental data were then used to develop a correlation for predicting the CHF for a smooth/plain heated surface.

Author(s):  
Gilberto Moreno ◽  
Sreekant Narumanchi ◽  
Charles King

This fundamental study characterizes the pool boiling performance of a new refrigerant, HFO-1234yf (hydrofluoroolefin 2,3,3,3-tetrafluoropropene). The similarities in thermophysical properties with HFC-134a and low global warming potential make HFO-1234yf the prospective next generation refrigerant in automotive air-conditioning systems. This study examines the possibility of using this refrigerant for two-phase cooling of hybrid and electric vehicle power electronic components. Pool boiling experiments were conducted with HFO-1234yf and HFC-134a at system pressures ranging from 0.7 to 1.7 MPa using horizontally oriented 1 cm2 heat sources. Results show that the boiling heat transfer coefficients of HFO-1234yf and HFC-134a are nearly identical at lower heat fluxes. HFO-1234yf yielded lower heat transfer coefficients at higher heat fluxes and lower critical heat flux (CHF) as compared with HFC-134a. To enhance boiling heat transfer, a copper microporous coating was applied to the test surfaces. The coating provided enhancement to both the boiling heat transfer coefficients and CHF, for both refrigerants, at all tested pressures. Increasing pressure decreases the level of heat transfer coefficient enhancements while increasing the level of CHF enhancements.


2014 ◽  
Vol 136 (10) ◽  
Author(s):  
Gilberto Moreno ◽  
Jana R. Jeffers ◽  
Sreekant Narumanchi

A study was conducted to experimentally characterize the pool boiling performance of hydrofluorocarbon HFC-245fa at pressures ranging from 0.15 MPa to 1.1 MPa (reduced pressure range: 0.04–0.31). Pool boiling experiments were conducted using horizontally oriented 1-cm2 heated surfaces to quantify the effects of pressure and a microporous-enhanced coating on heat transfer coefficients and critical heat flux (CHF) values. Results showed that the coating enhanced heat transfer coefficients and CHF by 430% and 50%, respectively. The boiling heat transfer performance of HFC-245fa was then compared with the boiling performance of HFC-134a and hydrofluoroolefin HFO-1234yf.


Author(s):  
K-J Park ◽  
D Jung ◽  
S E Shim

In this work, nucleate pool boiling heat transfer coefficients (HTCs) of five refrigerants of differing vapour pressures are measured on a horizontal, smooth copper surface of 9.53×9.53 mm. The tested refrigerants are R123, R152a, R134a, R22, and R32 and HTCs are taken from 10 kW/m2 to the critical heat flux (CHF) of each refrigerant. Wall and fluid temperatures are measured directly by thermocouples located underneath the test surface and in the liquid pool, respectively. Test results show that nucleate pool boiling HTCs of halogenated refrigerants increase as the heat flux and vapour pressure increase. This typical trend is maintained even at high heat fluxes above 200 kW/m2. Zuber's prediction equation for CHF is quite accurate showing a maximum deviation of 21 per cent for all refrigerants tested. For all refrigerants, Stephan and Abdelsalam's well-known correlation underpredicted nucleate boiling HTC data up to the CHF with an average deviation of 21.3 per cent, while Cooper's correlation overpredicted the data with an average deviation of 14.2 per cent. On the other hand, Gorenflo's and Jung et al.'s correlations showed 5.8 and 6.4 per cent deviations, respectively, in the entire nucleate boiling range up to the CHF.


Author(s):  
Gilberto Moreno ◽  
Jana R. Jeffers ◽  
Sreekant Narumanchi

A study was conducted to experimentally characterize the pool boiling performance of hydrofluorocarbon (HFC)-245fa. The motivation for this research is to characterize the performance of candidate refrigerants for potential use in automotive power electronics two-phase cooling systems. The HFC-245fa pool boiling experiments were conducted using horizontally oriented 1-cm2 heated surfaces to quantify the effects of pressure and a microporous-enhanced coating on heat transfer coefficients and critical heat flux (CHF) values. Experiments were carried out at pressures ranging from 0.15 MPa to 1.1 MPa (reduced pressure range: 0.04–0.31). To enhance boiling heat transfer, a copper microporous coating was applied to the test surfaces. The coating was found to enhance heat transfer coefficients by as much as 430% and CHF by approximately 50%. Increasing pressure decreased the magnitude of the heat transfer coefficient enhancements but had minimal effect on CHF enhancements. The experimental data were then used to generate correlations for the boiling heat transfer coefficients and CHF values. Finally, the performance of HFC-245fa was compared to the performance of hydrofluoroolefin (HFO)-1234yf and HFC-134a at conditions of equivalent saturation temperatures and reduced pressures.


Author(s):  
Todd M. Bandhauer ◽  
Taylor A. Bevis

The principle limit for achieving higher brightness of laser diode arrays is thermal management. State of the art laser diodes generate heat at fluxes in excess of 1 kW cm−2 on a plane parallel to the light emitting edge. As the laser diode bars are packed closer together, it becomes increasingly difficult to remove large amounts of heat in the diminishing space between neighboring diode bars. Thermal management of these diode arrays using conduction and natural convection is practically impossible, and, therefore, some form of forced convective cooling must be utilized. Cooling large arrays of laser diodes using single-phase convection heat transfer has been investigated for more than two decades by multiple investigators. Unfortunately, either large fluid temperature increases or very high flow velocities must be utilized to reject heat to a single phase fluid, and the practical threshold for single phase convective cooling of laser diodes appears to have been reached. In contrast, liquid-vapor phase change heat transport can occur with a negligible increase in temperature and, due to a high enthalpy of vaporization, at comparatively low mass flow rates. However, there have been no prior investigations at the conditions required for high brightness edge emitting laser diode arrays: >1 kW cm−2 and >10 kW cm−3. In the current investigation, flow boiling heat transfer at heat fluxes up to 1.1 kW cm−2 was studied in a microchannel heat sink with plurality of very small channels (45 × 200 microns) using R134a as the phase change fluid. The high aspect ratio channels (4.4:1) were manufactured using MEMS fabrication techniques, which yielded a large heat transfer surface area to volume ratio in the vicinity of the laser diode. To characterize the heat transfer performance, a test facility was constructed that enabled testing over a range of fluid saturation temperatures (15°C to 25°C). Due to the very small geometric features, significant heat spreading was observed, necessitating numerical methods to determine the average heat transfer coefficient from test data. This technique is crucial to accurately calculate the heat transfer coefficients for the current investigation, and it is shown that the analytical approach used by many previous investigations requires assumptions that are inadequate for the very small dimensions and heat fluxes observed in the present study. During the tests, the calculated outlet vapor quality exceeded 0.6 and the base heat flux reached a maximum of 1.1 kW cm−2. The resulting experimental heat transfer coefficients are found to be as large a 58.1 kW m−2 K−1 with an average uncertainty of ±11.1%, which includes uncertainty from all measured and calculated values, required assumptions, and geometric discretization error from meshing.


2021 ◽  
Vol 2119 (1) ◽  
pp. 012172
Author(s):  
T G Gigola ◽  
V V Cheverda

Abstract The process of the liquid spray impact on the heated surface is studied experimentally using the IR-transparent sapphire plate method. The spatiotemporal distribution of the temperature field on the sapphire substrate surface during impacting spray is received. The obtained experimental data are an important step in a study of the local characteristics of heat transfer in the areas of the contact lines during liquid spray impact on the heated surface. Further, the local heat fluxes and heat transfer coefficients will be determined by solving the problem of thermal conductivity in the sapphire substrate.


1997 ◽  
Vol 119 (1) ◽  
pp. 142-151 ◽  
Author(s):  
Shou-Shing Hsieh ◽  
Chun-Jen Weng

Measurements of pool-boiling heat transfer coefficients in distilled water and R-134a/oil mixtures with up to 10 percent (by weight) miscible EMKARATE RL refrigeration lubricant oil are extensively studied for a smooth tube and four rib-roughened tubes (rib pitch 39.4 mm, rib height 4 mm, rib width 15 mm, number of rib element 8, rib angle 30 deg–90 deg). Boiling data of pure refrigerants and oil mixtures, as well as the influences of heat flux level on heat transfer coefficient, are presented and discussed. A correlation is developed for predicting the heat transfer coefficient for both pure refrigerants and refrigerant-oil mixtures. Moreover, boiling visualizations were made to broaden our fundamental understanding of the pool boiling heat transfer mechanism for rib roughened surfaces with pure refrigerants and refrigerant-oil mixtures.


Author(s):  
Koichi Hata ◽  
Suguru Masuzaki

The subcooled boiling heat transfer (HT) and the steady-state critical heat fluxes (CHFs) in a short SUS304-tube with twisted-tape insert are systematically measured for mass velocities (G = 4016 to 13850 kg/m2s), inlet liquid temperatures (Tin = 285.82 to 363.96 K), outlet pressures (Pout = 764.76 to 889.02 kPa) and exponentially increasing heat input (Q = Q0exp(t/τ), τ = 8.5 s) by the experimental water loop comprised of a multistage canned-type circulation pump controlled by an inverter. The SUS304 test tube of inner diameter (d = 6 mm), heated length (L = 59.5 mm), effective length (Leff = 49.1 mm), L/d (= 9.92), Leff/d (= 8.18) and wall thickness (δ = 0.5 mm) with average surface roughness (Ra = 3.18 μm) is used in this work. The SUS304 twisted tape with twist ratio, y [= H/d = (pitch of 180° rotation)/d], of 3.39 is used. The relation between inner surface temperature and heat flux for the SUS304-tube with the twisted-tape insert are clarified from non-boiling to CHF. The subcooled boiling heat transfer for SUS304-tube with the twisted-tape insert is compared with our empty SUS304-tube data and the values calculated by our and other workers’ correlations for the subcooled boiling heat transfer. The influences of the twisted-tape insert and the swirl velocity on the subcooled boiling heat transfer and the CHFs are investigated into details and the widely and precisely predictable correlations of the subcooled boiling heat transfer and the CHFs for turbulent flow of water in the SUS304-tube with twisted-tape insert are given based on the experimental data. The correlations can describe the subcooled boiling heat transfer coefficients and the CHFs obtained in this work within −25 to +15% difference.


2010 ◽  
Vol 132 (11) ◽  
Author(s):  
Wen-Tao Ji ◽  
Ding-Cai Zhang ◽  
Nan Feng ◽  
Jian-Fei Guo ◽  
Mitsuharu Numata ◽  
...  

Pool boiling heat transfer coefficients of R134a with different lubricant mass fractions for one smooth tube and five enhanced tubes were tested at a saturation temperature of 6°C. The lubricant used was polyvinyl ether. The lubrication mass fractions were 0.25%, 0.5%, 1.0%, 2.0%, 3.0%, 5.0%, 7.0%, and 10.0%, respectively. Within the tested heat flux range, from 9000 W/m2 to 90,000 W/m2, the lubricant generally has a different influence on pool boiling heat transfer of these six tubes.


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