Optimized Expanding Microchannel Geometry for Flow Boiling

2013 ◽  
Vol 135 (4) ◽  
Author(s):  
Mark J. Miner ◽  
Patrick E. Phelan ◽  
Brent A. Odom ◽  
Carlos A. Ortiz ◽  
Ravi S. Prasher ◽  
...  

This study discusses the simulation of flow boiling in a microchannel and numerically predicts the effects of channel geometry variation along the flow direction. Experimental studies by Pan and collaborators and suggestions from Mukherjee and Kandlikar have generated interest in expanding the cross section of a microchannel to improve boiling heat transfer. The motivation for this geometry change is discussed, constraints and model selection are reviewed, and Revellin and Thome's critical heat flux criterion is used to bound the simulation, via matlab, of separated flow in a heated channel. The multiphase convective heat-transfer coefficient is extracted from these results using Qu and Mudawar's relationship and is compared to reported experimental values. Expanding channel geometry permits higher heat rates before reaching critical heat flux.

Author(s):  
Mark J. Miner ◽  
Patrick E. Phelan ◽  
Brent A. Odom ◽  
Carlos A. Ortiz ◽  
Jonathan A. Sherbeck ◽  
...  

This study discusses the simulation of flow boiling in a microchannel and the predicted effects of channel geometry variation along the flow direction. Recent experimental studies have generated interest in expanding the cross-section of a microchannel to improve boiling heat transfer. The motivation for this geometry change is discussed, constraints and model selection are reviewed, and Revellin and Thome’s critical heat flux criterion is used to bound the simulation of separated flow in a heated channel, via MATLAB. Expanding channel geometry permits higher heat rates before reaching critical heat flux.


Author(s):  
Emilio Baglietto ◽  
Etienne Demarly ◽  
Ravikishore Kommajosyula

Advancement in the experimental techniques have brought new insights into the microscale boiling phenomena, and provide the base for a new physical interpretation of flow boiling heat transfer. A new modeling framework in Computational Fluid Dynamics has been assembled at MIT, and aims at introducing all necessary mechanisms, and explicitly tracks: (1) the size and dynamics of the bubbles on the surface; (2) the amount of microlayer and dry area under each bubble; (3) the amount of surface area influenced by sliding bubbles; (4) the quenching of the boiling surface following a bubble departure and (5) the statistical bubble interaction on the surface. The preliminary assessment of the new framework is used to further extend the portability of the model through an improved formulation of the force balance models for bubble departure and lift-off. Starting from this improved representation at the wall, the work concentrates on the bubble dynamics and dry spot quantification on the heated surface, which governs the Critical Heat Flux (CHF) limit. A new proposition is brought forward, where Critical Heat Flux is a natural limiting condition for the heat flux partitioning on the boiling surface. The first principle based CHF is qualitatively demonstrated, and has the potential to deliver a radically new simulation technique to support the design of advanced heat transfer systems.


1999 ◽  
Author(s):  
Yasuo Koizumi ◽  
Hiroyasu Ohtake ◽  
Manabu Mochizuki

Abstract The effect of solid particle introduction on subcooled-forced flow boiling heat transfer and a critical heat flux was examined experimentally. In the experiment, glass beads of 0.6 mm diameter were mixed in subcooled water. Experiments were conducted in a range of the subcooling of 40 K, a velocity of 0.17–6.7 m/s, a volumetric particle ratio of 0–17%. When particles were introduced, the growth of a superheated liquid layer near a heat trasnsfer surface seemed to be suppressed and the onset of nucleate boiling was delayed. The particles promoted the condensation of bubbles on the heat transfer surface, which shifted the initiation of a net vapor generation to a high heat flux region. Boiling heat trasnfer was augmented by the particle introduction. The suppression of the growth of the superheated liquid layer and the promotion of bubble condensation and dissipation by the particles seemed to contribute that heat transfer augmentation. The wall superheat at the critical heat flux was elevated by the particle introduction and the critical heat flux itself was also enhanced. However, the degree of the critical heat flux improvement was not drastic.


2001 ◽  
Vol 67 (653) ◽  
pp. 128-134
Author(s):  
Keishi TAKESHIMA ◽  
Terushige FUJII ◽  
Nobuyuki tAKENAKA ◽  
Hitoshi ASANO ◽  
Takamitsu KONDO

2019 ◽  
Vol 141 (4) ◽  
Author(s):  
S. R. Darr ◽  
J. W. Hartwig ◽  
J. Dong ◽  
H. Wang ◽  
A. K. Majumdar ◽  
...  

Recently, two-phase cryogenic flow boiling data in liquid nitrogen (LN2) and liquid hydrogen (LH2) were compared to the most popular two-phase correlations, as well as correlations used in two of the most widely used commercially available thermal/fluid design codes in Hartwig et al. (2016, “Assessment of Existing Two Phase Heat Transfer Coefficient and Critical Heat Flux on Cryogenic Flow Boiling Quenching Experiments,” Int. J. Heat Mass Transfer, 93, pp. 441–463). Results uncovered that the correlations performed poorly, with predictions significantly higher than the data. Disparity is primarily due to the fact that most two-phase correlations are based on room temperature fluids, and for the heating configuration, not the quenching configuration. The penalty for such poor predictive tools is higher margin, safety factor, and cost. Before control algorithms for cryogenic transfer systems can be implemented, it is first required to develop a set of low-error, fundamental two-phase heat transfer correlations that match available cryogenic data. This paper presents the background for developing a new set of quenching/chilldown correlations for cryogenic pipe flow on thin, shorter lines, including the results of an exhaustive literature review of 61 sources. New correlations are presented which are based on the consolidated database of 79,915 quenching points for a 1.27 cm diameter line, covering a wide range of inlet subcooling, mass flux, pressure, equilibrium quality, flow direction, and even gravity level. Functional forms are presented for LN2 and LH2 chilldown correlations, including film, transition, and nucleate boiling, critical heat flux, and the Leidenfrost point.


2013 ◽  
Vol 135 (2) ◽  
Author(s):  
YanFeng Fan ◽  
Ibrahim Hassan

Flow boiling heat transfer in a horizontal microtube with inlet restriction (orifice) under uniform heating condition is experimentally investigated using FC-72 as working fluid. A stainless steel microtube with an inner diameter of 889 μm is selected as main microtube. Two microtubes with smaller diameters are assembled at the inlet of main microtube to achieve the restriction ratios of 50% and 20%. The experimental measurement is carried out at mass fluxes ranging from 160 to 870 kg/m2·s, heat fluxes varying from 6 to 170 kW/m2, inlet temperatures of 23 and 35 °C, and saturation pressures of 10 and 45 kPa. The effects of the orifices on two-phase pressure drop, critical heat flux (CHF), and flow boiling heat transfer coefficient are studied. The results show that the pressure drop caused by the orifice takes a considerable portion in the total pressure drop at low mass fluxes. This ratio decreases as the vapor quality or mass flux increases. The difference of normal critical heat flux in the microtubes with different orifice sizes is negligible. In the aspect of flow boiling heat transfer, the orifice is able to enhance the heat transfer at low mass flux and high saturation pressure, which indicates the contribution of orifice in the nucleate boiling dominated regime. However, the effect of orifice on flow boiling heat transfer is negligible in the forced convective boiling dominated regime.


Author(s):  
Bao Truong ◽  
Lin-wen Hu ◽  
Jacopo Buongiorno ◽  
Thomas McKrell

Nanofluids are engineered colloidal dispersions of nano-sized particle in common base fluids. Previous pool boiling studies have shown that nanofluids can improve critical heat flux (CHF) up to 200% for pool boiling and up to 50% for subcooled flow boiling due to the boiling induced nanoparticle deposition on the heated surface. Motivated by the significant CHF enhancement of nanoparticle deposited surface, this study investigated experimentally the subcooled flow boiling heat transfer of pre-coated test sections in water. Using a separate coating loop, stainless steel test sections were treated via flow boiling of alumina nanofluids at constant heat flux and mass flow rate. The pre-coated test sections were then used in another loop to measure subcooled flow boiling heat transfer coefficient and CHF with water. The CHF values for the pre-coated tubing were found on average to be 28% higher than bare tubing at high mass flux G = 2500 kg/m2 s. However, no enhancement was found at lower mass flux G = 1500 kg/m2 s. The heat transfer coefficients did not differ much between experiments when the bare or coated tubes were used. SEM images of the test sections confirm the presence of a nanoparticle coating layer. The nanoparticle deposition is sporadic and no relationship between the coating pattern and the amount of CHF enhancement is observed.


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