Finite Element Model Updating of Machine-Tool Spindle Systems

2013 ◽  
Vol 135 (2) ◽  
Author(s):  
Hongrui Cao ◽  
Bing Li ◽  
Zhengjia He
Keyword(s):  
Finite Element ◽  
Machine Tool ◽  
Model Updating ◽  
Joint Stiffness ◽  
Coupled Model ◽  
Iteration Process ◽  
Element Model ◽  
Fe Model ◽  
Machine Tool Spindle ◽  
Fe Model Updating

The unknown joint dynamics are the main obstacle that limits the accuracy of the finite element (FE) model of a machine-tool spindle assembly. In this paper, an FE model updating method is proposed to assist industrial engineers in achieving a reliable model that can accurately represent the dynamic characteristics of machine-tool spindle systems. In the proposed FE model updating procedure, the iterative algorithm based on frequency response functions (FRFs) is applied. The joint stiffness parameters are identified through the iteration process, while the FE model is updated simultaneously. The proposed method was applied to update an existing coupled model of a machine-tool spindle system. The experimental results show that the identified joint stiffness parameters are acceptable and the dynamic behavior of the spindle mounted in the machine tool column is predicted reliably.

scholarly journals Model Updating of Spindle Systems Based on the Identification of Joint Dynamics

2015 ◽  
Vol 2015 ◽  
pp. 1-10 ◽  
Author(s):  
Hongrui Cao ◽  
Songtao Xi ◽  
Wei Cheng
Keyword(s):  
Machine Tool ◽  
Degrees Of Freedom ◽  
Model Updating ◽  
Joint Stiffness ◽  
Iteration Process ◽  
Fe Model ◽  
Receptance Coupling ◽  
Joint Dynamics ◽  
The Difference ◽  
Fe Model Updating

In order to simulate the cutting performance of a spindle mounted in the machine tool, the finite element (FE) model of spindles is required to be coupled with machine tool. However, the unknown joint dynamics (e.g., bolts) between the spindle and machine tool column limit the accuracy of the model. In this paper, an FE model updating method is proposed based on the identification of joint dynamics in both translational and rotational degrees-of-freedom (DOF). The receptance coupling (RC) technique is enhanced to estimate frequency response functions (FRFs) corresponding to rotational DOFs. The joint stiffness is identified through the iteration process by minimizing the difference between the simulated FRF and the measured FRF of the assembly. The proposed method is verified with a machine-tool spindle system. The good agreement between simulation and experiment shows the effectiveness of the method.

A Method for FE Model Updating of Coupled Vibro-Acoustic Systems Using Constrained Optimization

2013 ◽  
Author(s):  
D. V. Nehete ◽  
S. V. Modak ◽  
K. Gupta
Keyword(s):  
Finite Element ◽  
Constrained Optimization ◽  
Model Updating ◽  
Numerical Study ◽  
Element Model ◽  
Rectangular Cavity ◽  
Mode Shapes ◽  
Fe Model ◽  
Structural Dynamic ◽  
Fe Model Updating

Finite element (FE) model updating is now recognized as an effective approach to reduce modeling inaccuracies present in an FE model. FE model updating has been researched and studied well for updating FE models of purely structural dynamic systems. However there exists another class of systems known as vibro-acoustics in which acoustic response is generated in a medium due to the vibration of enclosing structure. Such systems are commonly found in aerospace, automotive and other transportation applications. Vibro-acoustic FE modeling is essential for sound acoustic design of these systems. Vibro-acoustic system, in contrast to purely structural system, has not received sufficient attention from FE model updating perspective and hence forms the topic of present paper. In the present paper, a method for finite element model updating of coupled structural acoustic model, constituted as a problem of constrained optimization, is proposed. An objective function quantifying error in the coupled natural frequencies and mode shapes is minimized to estimate the chosen uncertain parameters of the system. The effectiveness of the proposed method is validated through a numerical study on a 3D rectangular cavity attached to a flexible panel. The material property and the stiffness of joints between the panel and rectangular cavity are used as updating parameters. Robustness of the proposed method under presence of noise is investigated. It is seen that the method is not only able to obtain a close match between FE model and corresponding ‘measured’ vibro-acoustic characteristics but is also able to estimate the correction factors to the updating parameters with reasonable accuracy.

Sensitivity-Based Finite Element Model Updating Using Dynamic Condensation Approach

2018 ◽  
Vol 18 (08) ◽  
pp. 1840004 ◽  
Author(s):  
Tianyi Zhu ◽  
Wei Tian ◽  
Shun Weng ◽  
Hanbin Ge ◽  
Yong Xia ◽  
...  
Keyword(s):  
Finite Element ◽  
Optimization Design ◽  
Large Scale ◽  
Model Updating ◽  
Element Model ◽  
Fe Model ◽  
Large Scale Structures ◽  
Dynamic Condensation ◽  
Scale Structures ◽  
Fe Model Updating

An accurate finite element (FE) model is frequently used in damage detection, optimization design, reliability analysis, nonlinear analysis, and so forth. The FE model updating of large-scale structures is usually time-consuming or even impossible. This paper proposes a dynamic condensation approach for model updating of large-scale structures. The eigensolutions are calculated from a condensed eigenequation and the eigensensitivities are calculated without selection of additional master DOFs, which is helpful to improve the efficiency of FE model updating. The proposed model updating method is applied to an eight-storey frame and the Jun Shan Yangtze Bridge. By employing the dynamic condensation approach, the number of iterations for the eigensensitivities is gradually increased according to the model updating process, which contributes to accelerate the convergence of model updating.

Investigation of a Software for Finite Element Model Updating of Bridges Based on Interface Technology between VC++ and MATLAB

2013 ◽  
Vol 540 ◽  
pp. 1-10
Author(s):  
Yang Liu ◽  
Zhan Lv ◽  
Hong Zhang
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Model Updating ◽  
Element Model ◽  
Steel Tube ◽  
Finite Element Model Updating ◽  
Fe Model ◽  
Arch Bridge ◽  
Fe Model Updating

To develop an effective software for finite element (FE) model updating of bridges, the interface technology between VC++ and MATLAB was investigated firstly, and then a software for updating FE model of bridges, named Doctor for Bridges (version 1.0) was developed. Finally, a model ofconcrete-filled steel tube arch bridge was applied to verify the performance and effectiveness of the proposed software.

Structural Dynamic Modifications Using Damped Updated Finite Element Model Updating

2013 ◽  
Author(s):  
V. Arora
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Model Updating ◽  
Element Model ◽  
Fe Model ◽  
Structural Damping ◽  
Structural Dynamic ◽  
Structural Modifications ◽  
Damping Matrix ◽  
Fe Model Updating

An accurate finite element model of a structure is essential for predicting reliably its dynamic characteristics. Such a model can be used to predict the effects of structural modifications for dynamic design of the structure. These structural modifications may be imposed by design alterations for operating reasons. Most of the model updating techniques neglect damping and so these updated models can’t be used for accurate prediction of vibration amplitudes. This paper deals with the basic formulation of finite element model updating method having identified structural damping matrix, and its use for structural dynamic modifications. A case involving actual measured data for the case of F-shaped test structure, which resembles the skeleton of a drilling machine is used to evaluate the effectiveness of FE model updating method incorporating identified structural damping matrix for accurate prediction of the vibration levels and thus its use for structural dynamic modifications. Design modifications in terms of mass and stiffener modifications are introduced to evaluate the effectiveness updated model incorporating damping matrices for structural dynamic modifications. It has been concluded that the FE model updating incorporating identified structural damping matrix can be used for structural dynamic modifications with confidence.

scholarly journals Detection of Earthquake-Induced Damage in a Framed Structure Using a Finite Element Model Updating Procedure

2014 ◽  
Vol 2014 ◽  
pp. 1-11 ◽  
Author(s):  
Eunjong Yu ◽  
Seung-Nam Kim ◽  
Taewon Park ◽  
Sang-Hyun Lee
Keyword(s):  
Finite Element ◽  
Natural Frequencies ◽  
Model Updating ◽  
Element Model ◽  
Fe Model ◽  
Strong Earthquakes ◽  
Frame Element ◽  
Fe Model Updating ◽  
Observed Damage ◽  
Updating Procedure

Damage of a 5-story framed structure was identified from two types of measured data, which are frequency response functions (FRF) and natural frequencies, using a finite element (FE) model updating procedure. In this study, a procedure to determine the appropriate weightings for different groups of observations was proposed. In addition, a modified frame element which included rotational springs was used to construct the FE model for updating to represent concentrated damage at the member ends (a formulation for plastic hinges in framed structures subjected to strong earthquakes). The results of the model updating and subsequent damage detection when the rotational springs (RS model) were used were compared with those obtained using the conventional frame elements (FS model). Comparisons indicated that the RS model gave more accurate results than the FS model. That is, the errors in the natural frequencies of the updated models were smaller, and the identified damage showed clearer distinctions between damaged and undamaged members and was more consistent with observed damage.

scholarly journals Parameter Selection Strategies in Finite Element Model Updating

1997 ◽  
Vol 119 (1) ◽  
pp. 37-45 ◽  
Author(s):  
H. Ahmadian ◽  
G. M. L. Gladwell ◽  
F. Ismail
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Model Updating ◽  
Element Model ◽  
Measured Data ◽  
Finite Element Model Updating ◽  
Fe Model ◽  
Selection Strategies ◽  
Design Changes ◽  
Fe Model Updating

In FE model updating, as in any identification procedure, we select some parameters in the model, and try to fine-tune them to minimize the discrepancy between the model predictions and the measured data. The paper compares the performance of the generic element matrices, recently introduced by the authors, with other selection strategies for finite element model updating. The updated models obtained from these methods are compared with the measured data and rated according to their ability to produce the measured data within and beyond the frequency range used in the updating, and more importantly, according to their ability to predict the effect of design changes.

scholarly journals Finite Element Modelling and Updating of Welded Thin-Walled Beam

2018 ◽  
Vol 15 (4) ◽  
pp. 5874-5889 ◽  
Author(s):  
M. S. M. Fouzi ◽  
K. M. Jelani ◽  
N. A. Nazri ◽  
Mohd Shahrir Mohd Sani
Keyword(s):  
Finite Element ◽  
Model Updating ◽  
Normal Mode Analysis ◽  
Mode Analysis ◽  
Modal Parameters ◽  
Fe Model ◽  
Fe Modelling ◽  
Welded Structure ◽  
Thin Walled ◽  
Fe Model Updating

This article concentrates on the finite element (FE) modelling approach to model welded thin-walled beam and the adoption of model updating technique to enhance the dynamic characteristic of the FE model. Four different types of element connectors which are RBE2, CBAR, CBEAM and CELAS format are used to construct the FE model of welded structure. Normal mode analysis is performed using finite element analysis (FEA) software, MSC Patran/Nastran to extract the modal parameters (natural frequency and mode shape) of the FE model. The precision of predicted modal parameters obtained from the four models of welded structure are compared with the measured counterparts. The dynamic characteristics of a measured counterpart is obtained through experimental modal analysis (EMA) using impact hammer method with roving accelerometer under free-free boundary conditions. In correlation process, the CBAR model has been selected for updating purposes due to its accuracy in prediction with measured counterparts and contains updating parameters compared to the others. Ahead of the updating process, sensitivity analysis is made to select the most sensitive parameter for updating purpose. Optimization algorithm in MSC Nastran is used in FE model updating process. As a result, the discrepancy between EMA and FEA is managed to be reduced. It shows the percentage of error for updated CBAR model shrinks from 7.85 % to 2.07 % when compared with measured counterpart. Hence, it is found that using FE model updating process provides an efficient and systemic way to perform a feasible FE model in replicating the real structure.

scholarly journals Finite Element Modeling of the Pulse Wave propagation in the aorta for simulation of the Pulse Wave Imaging (PWI) method

2008 ◽  
Author(s):  
Jonathan Vappou
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Aortic Wall ◽  
Pulse Wave ◽  
Coupled Model ◽  
Element Model ◽  
Relative Difference ◽  
Imaging Method ◽  
Fe Model ◽  
Wave Imaging

A large number of pathological conditions result in significant changes of the mechanical properties of the aortic wall. Using the Pulse Wave Velocity (PWV) as an indicator of aortic stiffness has been proposed for several decades. Pulse Wave Imaging (PWI) is an ultrasonography-based imaging method that has been developed to map and quantify the pulse wave (PW) propagation along the abdominal aortic wall and measure its local properties. We present a finite-element-based approach that aims at improving our understanding of the complex PW patterns observed by PWI and their relationship to the underlying mechanical properties. A Fluid-Structure Interaction (FSI) coupled model was developed based on an idealized axisymmetric aorta geometry. The accuracy of the model as well as its ability to reproduce realistic PW propagation were evaluated by performing a parametric analysis on aortic elasticity, by varying the aortic Young�s modulus between 20 kPa and 2000 kPa. The Finite-Element model was able to predict with good accuracy the expected PWV values in different theoretical cases, with an averaged relative difference of 14% in the 20kPa-100kPa, which corresponds to a wide physiologic range for stiffness of the healthy aorta. This study allows to validate the proposed FE model as a tool that is capable of representing quantitatively the pulse wave patterns in the aorta.

A Meta-Modeling Procedure for Updating the Finite Element Model of an Arch Bridge Model

2013 ◽  
Vol 540 ◽  
pp. 79-86
Author(s):  
De Jun Wang ◽  
Yang Liu
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Dynamic Analysis ◽  
Large Scale ◽  
Model Updating ◽  
Element Model ◽  
Fe Model ◽  
Large Scale Structures ◽  
Bridge Model ◽  
Scale Structures

Finite element (FE) model updating of structures using vibration test data has received considerable attentions in recent years due to its crucial role in fields ranging from establishing a reality-consistent structural model for dynamic analysis and control, to providing baseline model for damage identification in structural health monitoring. Model updating is to correct the analytical finite element model using test data to produce a refined one that better predict the dynamic behavior of structure. However, for real complex structures, conventional updating methods is difficult to be utilized to update the FE model of structures due to the heavy computational burden for the dynamic analysis. Meta-model is an effective surrogate model for dynamic analysis of large-scale structures. An updating method based on the combination between meta-model and component mode synthesis (CMS) is proposed to improve the efficiency of model updating of large-scale structures. The effectiveness of the proposed method is then validated by updating a scaled suspender arch bridge model using the simulated data.

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