Stall Warning by Blade Pressure Signature Analysis

2012 ◽  
Vol 135 (1) ◽  
Author(s):  
Anna Young ◽  
Ivor Day ◽  
Graham Pullan
Keyword(s):  
Flow Rate ◽  
Warning System ◽  
Tip Clearance ◽  
Flow Measurements ◽  
Axial Compressors ◽  
Mass Flow Rates ◽  
Low Mass ◽  
Coherent Flow Structure ◽  
Stall Warning ◽  
Clearance Level

At low mass flow rates, axial compressors suffer from flow instabilities leading to stall and surge. The inception process of these instabilities has been widely researched in the past---primarily with the aim of predicting or averting stall onset. In recent times, attention has shifted to conditions well before stall and has focused on the level of irregularity in the blade passing signature in the rotor tip region. In general, the irregularity increases in intensity as the flow rate through the compressor is reduced. Attempts have been made to develop stall warning/avoidance procedures based on the level of flow irregularity, but little effort has been made to characterize the irregularity itself, or to understand its underlying cause. Work on this project has revealed for the first time that the increase in irregularity in the blade passing signature is highly dependent on both tip-clearance size and eccentricity. In a compressor with small, uniform, tip-clearance, the increase in blade passing irregularity that accompanies a reduction in flow rate will be modest. If the tip-clearance is enlarged, however, there will be a sharp rise in irregularity at all circumferential locations. In a compressor with eccentric tip-clearance, the increase in irregularity will only occur in the part of the annulus where the tip-clearance is largest, regardless of the average clearance level. In this paper, some attention is also given to the question of whether the irregularity observed in the prestall flow field is due to random turbulence or to some form of coherent flow structure. Detailed flow measurements reveal that the latter is the case. From these findings, it is clear that a stall warning system based on blade passing signature irregularity would be difficult to implement in an aero-engine where tip-clearance size and eccentricity change during each flight cycle and over the life of the compressor.

Stall Warning by Blade Pressure Signature Analysis

2011 ◽  
Author(s):  
Anna Young ◽  
Ivor Day ◽  
Graham Pullan
Keyword(s):  
Flow Rate ◽  
Warning System ◽  
Tip Clearance ◽  
Flow Measurements ◽  
Axial Compressors ◽  
Underlying Causes ◽  
Mass Flow Rates ◽  
Low Mass ◽  
Stall Warning ◽  
Clearance Level

At low mass flow rates axial compressors suffer from flow instabilities leading to stall and surge. The inception process of these instabilities has been widely researched in the past — primarily with the aim of predicting or averting stall onset. In recent times, attention has shifted to conditions well before stall and has focussed on the level of irregularity in the blade passing signature in the rotor tip region. In general, this irregularity increases in intensity as the flow rate through the compressor is reduced. Attempts have been made to develop stall warning/avoidance procedures based on the level of the flow irregularity, but little effort has been made to characterise the irregularity, or to understand its underlying causes. Work on this project has revealed for the first time that the increase in irregularity in the blade passing signature is highly dependent on both tip-clearance and eccentricity. In a compressor with small, uniform, tip-clearance, the increase in blade passing irregularity which accompanies a reduction in flow rate will be modest. If the tip-clearance is enlarged, however, there will be a sharp rise in irregularity at all circumferential locations. In a compressor with eccentric tip-clearance, the increase in irregularity will only occur in the part of the annulus where the tip-clearance is largest, regardless of the average clearance level. In this paper, some attention is also given to the question of whether this irregularity observed in the pre-stall flow field is due to random turbulence, or to some form of coherent flow structure. Detailed flow measurements reveal that the latter is the case. From these findings, it is clear that a stall warning system based on blade passing signature irregularity will not be viable in an aero-engine where tip-clearance size and eccentricity change during each flight cycle and over the life of the compressor.

The Impact of Forward Swept Rotors on Tip Clearance Flows in Subsonic Axial Compressors

2004 ◽  
Vol 126 (4) ◽  
pp. 445-454 ◽  
Author(s):  
G. Scott McNulty ◽  
John J. Decker ◽  
Brent F. Beacher ◽  
S. Arif Khalid
Keyword(s):  
Pressure Coefficient ◽  
Three Dimensional ◽  
Tip Clearance ◽  
Flow Measurements ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Axial Compressors ◽  
Flow Mechanisms ◽  
Cfd Analyses ◽  
The Impact

This paper presents an experimental and analytical study of the impact of forward swept rotors on tip-limited, low-speed, multistage axial compressors. Two different configurations were examined, one with strong tip-clearance flows and the other with more moderate levels. Evaluations were done at multiple rotor tip clearances to assess differences in clearance sensitivity. Compared to conventionally stacked radial rotors, the forward swept blades demonstrated improvements in stall margin, efficiency and clearance sensitivity. The benefits were more pronounced for the configuration with stronger tip-clearance flows. Detailed flow measurements and three-dimensional viscous CFD analyses were used to investigate the responsible flow mechanisms. Forward sweep causes a spanwise redistribution of flow toward the blade tip and reduces the tip loading in terms of static pressure coefficient. This results in reduced tip-clearance flow blockage, a shallower (more axial) vortex trajectory and a smaller region of reversed flow in the clearance gap.

The Impact of Forward Swept Rotors on Tip-Limited Low-Speed Axial Compressors

2003 ◽  
Author(s):  
G. Scott McNulty ◽  
John J. Decker ◽  
Brent F. Beacher ◽  
S. Arif Khalid
Keyword(s):  
Pressure Ratio ◽  
Pressure Coefficient ◽  
Aircraft Engine ◽  
Tip Clearance ◽  
Flow Measurements ◽  
Stall Margin ◽  
Tip Clearance Flow ◽  
Low Speed ◽  
Axial Compressors ◽  
The Impact

This paper presents an experimental and analytical study of the impact of forward swept rotors on tip-limited, low-speed, multi-stage axial compressors. Two different configurations were examined, one with strong tip-clearance flows and the other with more moderate levels. Evaluations were done at multiple rotor tip clearance levels to assess differences in clearance sensitivity. Both configurations are low-speed models of the rear stages of modern aircraft engine high pressure ratio compressors. Compared to conventionally stacked (radial) rotors, the forward swept blades demonstrated improvements in stall margin, efficiency and clearance sensitivity. The benefits were more pronounced for the configuration with stronger tip-clearance flows. Detailed flow measurements and 3-D viscous CFD analyses are used to investigate the responsible flow mechanisms. Forward sweep causes a spanwise redistribution of flow toward the blade tip and reduces the tip loading in terms of static pressure coefficient. This results in reduced tip-clearance flow blockage, a shallower (more axial) leakage/freestream interface angle and a smaller region of reversed flow in the clearance gap.

scholarly journals Swirl–nozzle interaction experiment: quasi-steady model-based analysis

2021 ◽  
Vol 62 (8) ◽  
Author(s):  
Lionel Hirschberg ◽  
Friedrich Bake ◽  
Karsten Knobloch ◽  
Angelo Rudolphi ◽  
Sebastian Kruck ◽  
...  
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Acoustic Pressure ◽  
Quantitative Information ◽  
Acoustic Response ◽  
Flow Measurements ◽  
Flow Rate Change ◽  
Interaction Experiment ◽  
Swirl Stabilized Combustion

AbstractMeasurements of sound due to swirl–nozzle interaction are presented. In the experiment a swirl structure was generated by means of unsteady tangential injection into a steady swirl-free flow upstream from a choked convergent–divergent nozzle. Ingestion of swirl by the choked nozzle caused a mass-flow rate change, which resulted in a downstream-measured acoustic response. The downstream acoustic pressure was found to remain negative as long as the swirl is maintained and reflections from the open downstream pipe termination do not interfere. The amplitude of this initial acoustic response was found to be proportional to the square of the tangential mass-flow rate used to generate swirl. When the tangential injection valve was closed, the mass-flow rate through the nozzle increased, resulting in an increase of the downstream acoustic pressure. This increase in signal was compared to the prediction of an empirical quasi-steady model, constructed from steady-state flow measurements. As the opening time of the valve was varied, the signal due to swirl evacuation showed an initial overshoot with respect to quasi-steady behavior, after which it gradually decayed to quasi-steady behavior for tangential injection times long compared to the convection time in the pipe upstream of the nozzle. This demonstrates that the acoustic signal can be used to obtain quantitative information concerning the time dependence of the swirl in the system. This could be useful for understanding the dynamics of flow in engines with swirl-stabilized combustion. Graphic abstract

scholarly journals Centrifugal Compressor Stall Control by the Application of Engineered Surface Roughness on Diffuser Shroud Using Numerical Simulations

Materials ◽  
2021 ◽  
Vol 14 (8) ◽  
pp. 2033
Author(s):  
Amjid Khan ◽  
Muhammad Irfan ◽  
Usama Muhammad Niazi ◽  
Imran Shah ◽  
Stanislaw Legutko ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Centrifugal Compressor ◽  
Control Method ◽  
Flow Instability ◽  
Passive Flow Control ◽  
Passive Flow ◽  
Low Mass

Downsizing in engine size is pushing the automotive industry to operate compressors at low mass flow rate. However, the operation of turbocharger centrifugal compressor at low mass flow rate leads to fluid flow instabilities such as stall. To reduce flow instability, surface roughness is employed as a passive flow control method. This paper evaluates the effect of surface roughness on a turbocharger centrifugal compressor performance. A realistic validation of SRV2-O compressor stage designed and developed by German Aerospace Center (DLR) is achieved from comparison with the experimental data. In the first part, numerical simulations have been performed from stall to choke to study the overall performance variation at design conditions: 2.55 kg/s mass flow rate and rotational speed of 50,000 rpm. In second part, surface roughness of magnitude range 0–200 μm has been applied on the diffuser shroud to control flow instability. It was found that completely rough regime showed effective quantitative results in controlling stall phenomena, which results in increases of operating range from 16% to 18% and stall margin from 5.62% to 7.98%. Surface roughness as a passive flow control method to reduce flow instability in the diffuser section is the novelty of this research. Keeping in view the effects of surface roughness, it will help the turbocharger manufacturers to reduce the flow instabilities in the compressor with ease and improve the overall performance.

scholarly journals Net-exergetic, hydraulic and thermal optimization of coaxial heat exchangers using fixed flow conditions instead of fixed flow rates

2021 ◽  
Vol 9 (1) ◽  
Author(s):  
Tobias Blanke ◽  
Markus Hagenkamp ◽  
Bernd Döring ◽  
Joachim Göttsche ◽  
Vitali Reger ◽  
...  
Keyword(s):  
Reynolds Number ◽  
Laminar Flow ◽  
Mass Flow ◽  
Flow Rate ◽  
Heat Exchangers ◽  
Circular Ring ◽  
Flow Conditions ◽  
Flow Rates ◽  
Mass Flow Rates ◽  
Pipe Radius

AbstractPrevious studies optimized the dimensions of coaxial heat exchangers using constant mass flow rates as a boundary condition. They show a thermal optimal circular ring width of nearly zero. Hydraulically optimal is an inner to outer pipe radius ratio of 0.65 for turbulent and 0.68 for laminar flow types. In contrast, in this study, flow conditions in the circular ring are kept constant (a set of fixed Reynolds numbers) during optimization. This approach ensures fixed flow conditions and prevents inappropriately high or low mass flow rates. The optimization is carried out for three objectives: Maximum energy gain, minimum hydraulic effort and eventually optimum net-exergy balance. The optimization changes the inner pipe radius and mass flow rate but not the Reynolds number of the circular ring. The thermal calculations base on Hellström’s borehole resistance and the hydraulic optimization on individually calculated linear loss of head coefficients. Increasing the inner pipe radius results in decreased hydraulic losses in the inner pipe but increased losses in the circular ring. The net-exergy difference is a key performance indicator and combines thermal and hydraulic calculations. It is the difference between thermal exergy flux and hydraulic effort. The Reynolds number in the circular ring is instead of the mass flow rate constant during all optimizations. The result from a thermal perspective is an optimal width of the circular ring of nearly zero. The hydraulically optimal inner pipe radius is 54% of the outer pipe radius for laminar flow and 60% for turbulent flow scenarios. Net-exergetic optimization shows a predominant influence of hydraulic losses, especially for small temperature gains. The exact result depends on the earth’s thermal properties and the flow type. Conclusively, coaxial geothermal probes’ design should focus on the hydraulic optimum and take the thermal optimum as a secondary criterion due to the dominating hydraulics.

Endwall Blockage in Axial Compressors

1999 ◽  
Vol 121 (3) ◽  
pp. 499-509 ◽  
Author(s):  
S. A. Khalid ◽  
A. S. Khalsa ◽  
I. A. Waitz ◽  
C. S. Tan ◽  
E. M. Greitzer ◽  
...  
Keyword(s):  
Tip Clearance ◽  
Design Parameters ◽  
Tip Clearance Flow ◽  
Axial Compressors ◽  
Clearance Flow ◽  
Flow Features ◽  
Physical Insight ◽  
Level Loading ◽  
Stagger Angle ◽  
Insight Into

This paper presents a new methodology for quantifying compressor endwall blockage and an approach, using this quantification, for defining the links between design parameters, flow conditions, and the growth of blockage due to tip clearance flow. Numerical simulations, measurements in a low-speed compressor, and measurements in a wind tunnel designed to simulate a compressor clearance flow are used to assess the approach. The analysis thus developed allows predictions of endwall blockage associated with variations in tip clearance, blade stagger angle, inlet boundary layer thickness, loading level, loading profile, solidity, and clearance jet total pressure. The estimates provided by this simplified method capture the trends in blockage with changes in design parameters to within 10 percent. More importantly, however, the method provides physical insight into, and thus guidance for control of, the flow features and phenomena responsible for compressor endwall blockage generation.

Stall Warning Using the Rotor Tip Pressure in a Transonic Axial Compressor With Circumferential Grooves

2018 ◽  
Author(s):  
Byeung Jun Lim ◽  
Tae Choon Park ◽  
Young Seok Kang
Keyword(s):  
Mass Flow Rate ◽  
Mass Flow ◽  
Flow Rate ◽  
Axial Compressor ◽  
Rotating Stall ◽  
Single Stage ◽  
Stall Inception ◽  
Casing Treatment ◽  
Stall Warning ◽  
Transonic Axial Compressor

In this study, characteristics of stall inception in a single-stage transonic axial compressor with circumferential grooves casing treatment were investigated experimentally. Additionally, the characteristic of increasing irregularity in the pressure inside circumferential grooves as the compressor approaches the stall limit was applied to the stall warning method. Spike-type rotating stall was observed in the single-stage transonic axial compressor with smooth casing. When circumferential grooves were applied, the stall inception was suppressed and the operating point of the compressor moved to lower flow rate than the stall limit. A spike-like disturbance was developed into a rotating stall cell and then the Helmholtz perturbation was overlapped on it at N = 80%. At N = 70 %, the Helmholtz perturbation was observed first and the amplitude of the wave gradually increased as mass flow rate decreased. At N = 60%, spike type stall inceptions were observed intermittently and then developed into continuous rotating stall at lower mass flow rate. Pressure measured at the bottom of circumferential grooves showed that the level of irregularity of pressure increased as flow rate decreased. Based on the characteristic of increasing irregularity of the pressure signals inside the circumferential grooves as stall approaches, an autocorrelation technique was applied to the stall warning. This technique could be used to provide warning against stall and estimate real-time stall margins in compressors with casing treatments.

Effects of Inlet Mass Flow Distribution and Magnitude on Reactant Distribution for PEM Fuel Cells

2005 ◽  
Vol 3 (1) ◽  
pp. 45-50 ◽  
Author(s):  
M. McGarry ◽  
L. Grega
Keyword(s):  
Fuel Cell ◽  
Mass Flow ◽  
Flow Rate ◽  
Flow Separation ◽  
Flow Distribution ◽  
Pem Fuel Cells ◽  
Local Flow ◽  
Flow Rates ◽  
Large Active Area ◽  
Mass Flow Rates

The mass flow distribution and local flow structures that lead to areas of reactant starvation are explored for a small power large active area PEM fuel cell. A numerical model was created to examine the flow distribution for three different inlet profiles; blunt, partially developed, and fully developed. The different inlet profiles represent the various distances between the blower and the inlet to the fuel cell and the state of flow development. The partially and fully developed inlet profiles were found to have the largest percentage of cells that are deficient, 20% at a flow rate of 6.05 g/s. Three different inlet mass flow rates (stoichs) were also examined for each inlet profile. The largest percent of cells deficient in reactants is 27% and occurs at the highest flow rate of 9.1 g/s (3 stoichs) for the partially and fully developed turbulent profiles. In addition to the uneven flow distribution, flow separation occurs in the front four channels for the blunt inlet profile at all flow rates examined. These areas of flow separation lead to localized reactant deficient areas within a channel.

Numerical and Experimental Investigation of Tip Leakage Vortex Trajectory in an Axial Flow Pump

2013 ◽  
Author(s):  
Desheng Zhang ◽  
Weidong Shi ◽  
Suqing Wu ◽  
Dazhi Pan ◽  
Peipei Shao ◽  
...  
Keyword(s):  
Flow Rate ◽  
Axial Flow ◽  
Tip Clearance ◽  
High Speed Photography ◽  
Rate Condition ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Starting Point ◽  
Axial Flow Pump ◽  
Flow Pump

In this paper, the tip leakage vortex (TLV) structures in an axial flow pump were investigated by numerical and experimental methods. Based on the comparisons of different blade tip clearance size (i.e., 0.5 mm, 1mm and 1.5mm) and different flow rate conditions, TLV trajectories were obtained by Swirling Strength method, and simulated by modified SST k-ω turbulence model with refined high-quality structured grids. A high-speed photography test was carried out to capture the tip leakage vortex cavitation in an axial flow pump with transparent casing. Numerical results were compared with the experimental leakage vortex trajectories, and a good agreement is presented. The detailed trajectories show that the start point of tip leakage vortex appears near the leading edge at small flow rate, and it moves from trailing edge to about 30% chord span at rated flow rate. At the larger flow rate condition, the starting point of TLV shifts to the middle of chord, and the direction of TLV moves parallel to the blade hydrofoil. As the increasing of the tip size, the start point of TLV trajectories moves to the central of chord and the minimum pressure in vortex core is gradually reduced.

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