Aeroelasticity at Reversed Flow Conditions — Part II: Application to Compressor Surge

2012 ◽  
Vol 134 (6) ◽  
Author(s):  
Harald Schoenenborn ◽  
Thomas Breuer
Keyword(s):  
Guide Vane ◽  
Navier Stokes ◽  
Inlet Guide Vane ◽  
Flow Conditions ◽  
Complex Flow ◽  
Pressure Shock ◽  
Blade Vibration ◽  
Blow Down ◽  
Torsional Mode ◽  
Blade Loading

The prediction of blade loads during surge is still a challenging task. In the literature, the blade loading during surge is often referred to as “surge load,” which suggests that there is a single source of blade loading. In the second part of our paper it is shown that, in reality, the “surge load” may consist of two physically different mechanisms: the pressure shock when the pressure breaks down and aeroelastic excitation (flutter) during the blow-down phase in certain cases. This leads to a new understanding of blade loading during surge. The front block of a multistage compressor is investigated. For some points of the backflow characteristic, the quasi steady-state flow conditions are calculated using a Reynolds averaged Navier-Stokes (RANS)-solver. The flow enters at the last blade row, goes backwards through the compressor and leaves the compressor in front of the inlet guide vane. The results show a very complex flow field characterized by large recirculation regions on the suction sides of the airfoils and stagnation regions close to the trailing edges of the airfoils. Based on these steady solutions, unsteady calculations are performed with a linearized aeroelasticity code. It can be shown that some of the rotor stages are aerodynamically unstable in the first torsional mode. Thus, in addition to the pressure shock, the blades may be excited by flutter during the surge blow-down phase. In spite of the short blow-down phase typical for aero-engine high pressure compressors, this may lead to very high blade stresses due to high aeroelastic excitation at these special flow conditions. The analytical results compare very well with the observations during rig testing. The correct nodal diameter of the blade vibration is reproduced and the growth rate of the blade vibration is predicted quite well, as a comparison with tip-timing measurements shows. A new flutter region in the compressor map was experimentally and analytically detected.

Aeroelasticity at Reversed Flow Conditions: Part 2—Application to Compressor Surge

2011 ◽  
Author(s):  
Harald Schoenenborn ◽  
Thomas Breuer
Keyword(s):  
Guide Vane ◽  
Inlet Guide Vane ◽  
Flow Conditions ◽  
Complex Flow ◽  
Pressure Shock ◽  
Blade Vibration ◽  
Blow Down ◽  
Torsional Mode ◽  
Blade Loading ◽  
Steady Solutions

The prediction of blade loads during surge is still a challenging task. In literature the blade loading during surge is often referred to as “surge load”, which suggests that there is a single source of blade loading. In the second part of the paper it is shown that the “surge load” in reality may consist of two physically different mechanisms: the pressure shock when the pressure breaks down and aeroelastic excitation (flutter) during the blow-down phase in certain cases. This leads to a new understanding of blade loading during surge. The front block of a multistage compressor is investigated. For some points of the backflow characteristic the quasi steady-state flow conditions are calculated using a RANS-solver. The flow enters at the last blade row, goes backwards through the compressor and leaves the compressor in front of the inlet guide vane. The results show a very complex flow field characterized by large recirculation regions on the suction sides of the airfoils and stagnation regions close to the trailing edges of the airfoils. Based on these steady solutions unsteady calculations are performed with a linearized aeroelasticity code. It can be shown that some of the rotor stages are aerodynamically unstable in the first torsional mode. Thus, in addition to the pressure shock the blades may be excited by flutter during the surge blow-down phase. In spite of the short blow-down phase typical for aero-engine high pressure compressors, this may lead to very high blade stresses due to high aeroelastic excitation at these special flow conditions. The analytical results compare very well with the observations during rig testing. The correct nodal diameter of the blade vibration is reproduced and the growth rate of the blade vibration is predicted quite well, as a comparison with tip-timing measurements shows. A new flutter region in the compressor map was detected experimentally and analytically.

Natural Transition Phenomena on an Axial Compressor Blade

2000 ◽  
Author(s):  
J. D. Hughes ◽  
G. J. Walker
Keyword(s):  
Guide Vane ◽  
Axial Compressor ◽  
Inlet Guide Vane ◽  
Instability Wave ◽  
Blade Loading ◽  
Instability Waves ◽  
Transition Prediction ◽  
Tollmien Schlichting ◽  
Vane Clocking ◽  
Hot Film

Data from a surface hot-film array on the outlet stator of a 1.5 stage axial compressor are analyzed to look for direct evidence of natural transition phenomena. An algorithm is developed to identify instability waves within the Tollmien Schlichting (T-S) frequency range. The algorithm is combined with a turbulent intermittency detection routine to produce space∼time diagrams showing the probability of instability wave occurrence prior to regions of turbulent flow. The paper compares these plots for a range of blade loading, with free-stream conditions corresponding to the maximum and minimum inflow disturbance periodicity produced by inlet guide vane clocking. Extensive regions of amplifying instability waves are identified in nearly all cases. The implications for transition prediction in decelerating flow regions on axial turbomachine blades are discussed.

scholarly journals Investigation on the Flow Field Entropy Structure of Non-Synchronous Blade Vibration in an Axial Turbocompressor

Entropy ◽  
2020 ◽  
Vol 22 (12) ◽  
pp. 1372
Author(s):  
Mingming Zhang ◽  
Anping Hou
Keyword(s):  
Flow Field ◽  
High Speed ◽  
Guide Vane ◽  
Leading Edge ◽  
Inlet Guide Vane ◽  
Tip Leakage Flow ◽  
Good Correspondence ◽  
Blade Vibration ◽  
Tip Leakage ◽  
Spiral Vortex

In order to explore the inducing factors and mechanism of the non-synchronous vibration, the flow field structure and its formation mechanism in the non-synchronous vibration state of a high speed turbocompressor are discussed in this paper, based on the fluid–structure interaction method. The predicted frequencies fBV (4.4EO), fAR (9.6EO) in the field have a good correspondence with the experimental data, which verify the reliability and accuracy of the numerical method. The results indicate that, under a deviation in the adjustment of inlet guide vane (IGV), the disturbances of pressure in the tip diffuse upstream and downstream, and maintain the corresponding relationship with the non-synchronous vibration frequency of the blade. An instability flow that developed at the tip region of 90% span emerged due to interactions among the incoming main flow, the axial separation backflow, and the tip leakage vortices. The separation vortices in the blade passage mixed up with the tip leakage flow reverse at the trailing edge of blade tip, presenting a spiral vortex structure which flows upstream to the leading edge of the adjacent blade. The disturbances of the spiral vortexes emerge to rotate at 54.5% of the rotor speed in the same rotating direction as a modal oscillation. The blade vibration in the turbocompressor is found to be related to the unsteadiness of the tip flow. The large pressure oscillation caused by the movement of the spiral vortex is regarded as the one of the main drivers for the non-synchronous vibration for the present turbocompressor, besides the deviation in the adjustment of IGV.

IGV-Rotor Interaction Analysis in a Transonic Compressor Using the Navier-Stokes Equations

1996 ◽  
Author(s):  
Andrea Arnone ◽  
Roberto Pacciani
Keyword(s):  
Stokes Equations ◽  
Interaction Analysis ◽  
Guide Vane ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Inlet Guide Vane ◽  
Operating Characteristics ◽  
Navier Stokes Equations ◽  
Transonic Compressor ◽  
Mass Flow Rates

A recently developed, time-accurate multigrid viscous solver has been extended to handle quasi-three-dimensional effects and applied to the first stage of a modern transonic compressor. Interest is focused on the inlet guide vane (IGV):rotor interaction where strong sources of unsteadiness are to be expected. Several calculations have been performed to predict the stage operating characteristics. Flow structures at various mass flow rates, from choke to near stall, are presented and discussed. Comparisons between unsteady and steady pitch-averaged results are also included in order to obtain indications about the capabilities of steady, multi-row analyses.

Numerical simulation of circulation control turbine cascade with Coanda jet and counter-flow blowing at high Mach numbers

2017 ◽  
Vol 121 (1243) ◽  
pp. 1239-1260 ◽  
Author(s):  
Y. Feng ◽  
Y. Song ◽  
F. Chen
Keyword(s):  
Guide Vane ◽  
Inlet Guide Vane ◽  
Circulation Control ◽  
Turbine Cascade ◽  
Flow Conditions ◽  
Suction Surface ◽  
Counter Flow ◽  
Flow Angle ◽  
High Mach ◽  
Coanda Jet

ABSTRACTThe performance of a circulation-control inlet guide vane that makes use of the Coanda effect was studied numerically in a high Mach number turbine cascade. The effect of different shapes (elliptic and circular) of the Coanda surface at the blade trailing edge was investigated by implementing both a Coanda jet and a counter-flow blowing. Under high subsonic flow conditions, with a total blowing ratio of 3% of the mainstream, the circulation control cascade can reach the same performance as the reference stator with a 13.5% reduction in the axial chord length, with minimal increase of the energy loss coefficient. The Coanda surfaces with small curvature are more efficient in entraining the mainstream flow, and they achieve better aerodynamic performance. The wall attachment of the Coanda jet is improved by employing counter-flow blowing, resulting in a slight increase of both the exit flow angle and the expansion ratio. Under supersonic flow conditions at the cascade exit, it is more difficult for the circulation control cascade to reach the appropriate flow turning due to a premature shock wave, which is absent in the original cascade until the very end of the suction surface.

scholarly journals Multi-Objective Optimization in Axial Compressor Design Using a Linked CFD-Solver

2008 ◽  
Author(s):  
Kai Becker ◽  
Martin Lawerenz ◽  
Christian Voß ◽  
Reinhard Mo¨nig
Keyword(s):  
Guide Vane ◽  
Axial Compressor ◽  
Navier Stokes ◽  
Inlet Guide Vane ◽  
Optimization Strategy ◽  
Objective Functions ◽  
Multi Objective Optimization ◽  
Multi Objective ◽  
Flow Information ◽  
Design Variation

In combination with a multi-objective 3D optimization strategy, a linked CFD-solver is presented in this paper, combining 3D-Reynolds-averaged-Navier-Stokes and an inviscid throughflow method. It enables the adjustment of the 3D boundary conditions for any design variation and contains new options for configuring the objective functions. The link is achieved by matching the flow information between both CFD codes in an iterative procedure. Compared to an individual 3D-CFD calculation, the convergence does not take significantly longer. The potential of the linked CFD-solver is demonstrated in a multi-objective optimization for one blade row to be optimized and one operating point at a 3-stage axial compressor with inlet guide vane. Within the optimization, the objective functions are formulated, so that the performance of the axial compressor is enhanced in addition to the improved efficiency of the 3D-cascade.

Design and Test of an Aspirated Counter-Rotating Fan

2006 ◽  
Author(s):  
Jack L. Kerrebrock ◽  
Alan H. Epstein ◽  
Ali A. Merchant ◽  
Gerald R. Guenette ◽  
David Parker ◽  
...  
Keyword(s):  
Guide Vane ◽  
Pressure Ratio ◽  
Tip Clearance ◽  
Inlet Guide Vane ◽  
Suction Surface ◽  
Viscous Boundary Layer ◽  
Blade Loading ◽  
Design Speed ◽  
Viscous Boundary ◽  
Shock Loss

The design and test of a two-stage, vaneless, aspirated counter-rotating fan is presented in this paper. The fan nominal design objectives were a pressure ratio of 3:1 and adiabatic efficiency of 87%. A pressure ratio of 2.9 at 89% efficiency was measured in the tests. The configuration consists of a counter-swirl-producing inlet guide vane, followed by a high tip speed (1450 feet/sec) non-aspirated rotor, and a counter-rotating low speed (1150 feet/sec) aspirated rotor. The lower tip speed and lower solidity of the second rotor results in a blade loading above conventional limits, but enables a balance between the shock loss and viscous boundary layer loss, the latter of which can be controlled by aspiration. The aspiration slot on the second rotor suction surface extends from the hub up to 80% span, with a conventional tip clearance, and the bleed flow is discharged at the hub. The fan was tested in a short duration blowdown facility. Particular attention was given to the design of the instrumentation to obtain efficiency measurements within 0.5 percentage points. High response static pressure measurements were taken between the rotors and downstream of the fan to determine the stall behavior. Pressure ratio, mass flow, and efficiency on speedlines from 90% to 102% of the design speed are presented and discussed along with comparison to CFD predictions and design intent. The results presented here complement those presented earlier for two aspirated fan stages with tip shrouds, extending the validated design space for aspirated compressors to include designs with conventional unshrouded rotors and with inward removal of the aspirated flow.

scholarly journals Effects of Variable Inlet Guide Vane Settings on Axial Compressor Blade Vibration in an Industrial Gas Turbine

1998 ◽  
Author(s):  
Michael Blaswich ◽  
Derek J. Taylor
Keyword(s):  
Gas Turbine ◽  
Guide Vane ◽  
Full Range ◽  
Axial Compressor ◽  
Strain Gauges ◽  
Inlet Guide Vane ◽  
Telemetry System ◽  
Modal Shape ◽  
Blade Vibration ◽  
Vibration Data

This paper describes an experiment on a GHH BORSIG Type THM 1304-10 Gas Turbine engine to test the effects of variable vane setting on the vibration behaviour of the blades in all 10 stages of the axial compressor. The rotor was fitted with a network of strain-gauges. An analogue telemetry system was arranged using standard hardware and special application software to display in real-time and to log the full range of frequencies and amplitudes for all instrumented blades. The data acquisition system is described together with a presentation of the live display which allowed engineers to interact with measured results to maximise the benefits of the test whilst all strain-gauges were still functional. Tests were arranged to maximise the vibration data collected at all points before gauge mortality was experienced. Prior to the test, blades were vibrated statically to determine shapes of the first four vibration modes. The paper discusses the fixing techniques for the gauges, the modal shape measurement technique and the calibration of the strain-gauges. The telemetry system architecture and multiplexing arrangement are described together with examples of typical test data and the conclusions concerning the effects on blade vibration of different variable inlet guide vanes (IGV) settings.

IGV–Rotor Interaction Analysis in a Transonic Compressor Using the Navier–Stokes Equations

1998 ◽  
Vol 120 (1) ◽  
pp. 147-155 ◽  
Author(s):  
A. Arnone ◽  
R. Pacciani
Keyword(s):  
Stokes Equations ◽  
Interaction Analysis ◽  
Guide Vane ◽  
Three Dimensional ◽  
Navier Stokes ◽  
Inlet Guide Vane ◽  
Operating Characteristics ◽  
Navier Stokes Equations ◽  
Transonic Compressor ◽  
Mass Flow Rates

A recently developed, time-accurate multigrid viscous solver has been extended to handle quasi-three-dimensional effects and applied to the first stage of a modern transonic compressor. Interest is focused on the inlet guide vane (IGV)-rotor interaction where strong sources of unsteadiness are to be expected. Several calculations have been performed to predict the stage operating characteristics. Flow structures at various mass flow rates, from choke to near stall, are presented and discussed. Comparisons between unsteady and steady pitch-averaged results are also included in order to obtain indications about the capabilities of steady, multi-row analyses.

Variations in Upstream Vane Loading With Changes in Back Pressure in a Transonic Compressor

1998 ◽  
Vol 122 (3) ◽  
pp. 433-441 ◽  
Author(s):  
Douglas P. Probasco ◽  
Tim J. Leger ◽  
J. Mitch Wolff ◽  
William W. Copenhaver ◽  
Randall M. Chriss
Keyword(s):  
Surface Pressure ◽  
Guide Vane ◽  
Pressure Fluctuations ◽  
Back Pressure ◽  
Bow Shock ◽  
Navier Stokes ◽  
Inlet Guide Vane ◽  
Transonic Compressor ◽  
Unsteady Surface Pressure ◽  
Upstream Pressure

Dynamic loading of an inlet guide vane (IGV) in a transonic compressor is characterized by unsteady IGV surface pressures. These pressure data were acquired for two spanwise locations at a 105 percent speed operating condition, which produces supersonic relative Mach numbers over the majority of the rotor blade span. The back pressure of the compressor was varied to determine the effects from such changes. Strong bow shock interaction was evident in both experimental and computational results. Variations in the back pressure have significant influence on the magnitude and phase of the upstream pressure fluctuations. The largest unsteady surface pressure magnitude, 40 kPa, was obtained for the near-stall mass flow condition at 75 percent span and 95 percent chord. Radial variation effects caused by the spanwise variation in relative Mach number were measured. Comparisons to a two-dimensional nonlinear unsteady blade/vane Navier–Stokes analysis show good agreement for the 50 percent span results in terms of IGV unsteady surface pressure. The results of the study indicate that significant nonlinear bow shock influences exist on the IGV trailing edge due to the downstream rotor shock system. [S0889-504X(00)00303-2]

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